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Vitrolux H 

V2

 

Transport und installation

 

Stand 5/12

 

 

Page 24 of 57

 

2.3 Installation 

 
Prepare the installation site for the laser system. The system must be installed on a clean, 
level site. 

 

 

Caution

 

The foundation must have a minimum load-bearing capacity of 300 kg/m

2

 

 
 

 
Remove the cover and side panel marked „Front“ from the transport crate. 
 
Lift the laser system from the euro pallet 

 

Position the laser system at the intended installation site.  
 
Trained electricians should make the cable connections between the laser system and mains 
power supply with the power supply itself 

switched 

off. 

 

 

Caution

 

The laser may only be switched on when all the cables have been connected 
properly. 

  

 

Содержание Vitrolux H V2

Страница 1: ...Vitrolux H V2 Preface Stand 5 12 Page 1 of 57 User Manual Vitrolux H V2...

Страница 2: ...We Vitro Laser Solutions UG Ellerbusch 28 D 32429 Minden assume the sole responsibility that the product Typ Vitrolux H Serial Number fulfills the requirements stipulated in the relevant safety and he...

Страница 3: ...uarantee and ensure that your laser system is always full functional Vitro Laser Solutions UG constantly aims to improve its products For this reason it reserves the right to make modifications and im...

Страница 4: ...y and disassembly 14 1 3 5 Transport and assembly 14 1 3 6 Storage 14 1 3 7 Maintenance and repair 15 1 3 8 Safety when out of service 15 1 3 9 Electrics 15 1 3 11 Other points of danger 16 1 4 Intend...

Страница 5: ...rocedure 39 5 Maintenance 40 5 1 General information 41 5 2 Maintenance work and intervals 41 5 2 1 Fixed intervals 41 5 2 2 Mantenance work as necessary 41 5 3 Lubricate motor axles 42 5 3 1 Guide ra...

Страница 6: ...6 2 9 Motive rare to see 50 6 3 Changing the lens 50 6 4 Replacing the laser diode module 50 7 Technical Data 51 7 1 General Data 52 7 2 Environmental conditions 52 77 3 Electrical installations 52 7...

Страница 7: ...1 1 3 Obligations of the operating personnel 1 2 Liability 1 3 Accident prevention regulations 1 3 1 General information 1 3 2 Laser System 1 3 3 Protective measures from the operator 1 3 4 Assembly a...

Страница 8: ...present in the case of incorrect operation or misuse risk of fatal injury to operators third parties and animals in the vicinity of the laser system risk of damage to the laser system and other prope...

Страница 9: ...tly ensure the safety of the laser system and third parties to read the operating instructions the chapter on safety and the warning symbols and to confirm they have understood it by applying their si...

Страница 10: ...n in respect of laser system operation maintenance upkeep and fault location Unauthorized constructional modifications on the laser system Insufficient monitoring of parts subject to wear Improperly c...

Страница 11: ...on of rotation is defined as follows Turn right clockwise Turn left anticlockwise The turning of screws nuts etc is always viewed from the operating side 1 3 2 Laser system The laser system can be del...

Страница 12: ...arly identified and the entrance to the laser zone is equipped with a warning lamp 4 The operator and all those in the laser zone must wear protective goggles which provide protection from direct spec...

Страница 13: ...plastics poisonous gases or dusts can be produced Note The rating plate and information in Chapter 7 Technical Data provides specifications on the maximum laser power pulse energy pulse duration and w...

Страница 14: ...scribed checks and controlling sample production 1 3 5 Transport and assembly Only transport the Vitolux E F in a standing position Observe the transport and storage information provided on the laser...

Страница 15: ...system Never allow children to play on or in the laser system 1 3 9 Electrics A voltage up to 5 kV is required to generate laser pulses Parts conducting high voltage are electrically insulated Warning...

Страница 16: ...to escape from the HP laser diodes Risk of accident If the connection between the laser head and laser power supply unit is damaged e g the optical waveguides in the spiral protection hose are broken...

Страница 17: ...nstructions Caution When processing mirror glass the optics in the scan head lens mirror can be damaged by reflection Put the mirror glass into a little diagonal position before you begin to laser 1 4...

Страница 18: ...plates Caution Real safety infer that you are familiar with all the safety information and regulations This relates to the type and location of the specific dangers and particularly to the safety mea...

Страница 19: ...bels are provided for example at the following points Examples of warning labels 1 laser irradiation with open cover bridged safety loc 2 laser class specification of entire system 3 Warning at points...

Страница 20: ...ux H V2 Safety Stand 5 12 Page 20 of 57 5 Warning dangerous laser irradiation 6 Warning laser irradiation with Laser Class 4 laser diode laser head 7 Warning at points with a general risk of electric...

Страница 21: ...dination and should only be performed by trained personnel from Vitro Laser Solutions UG Organization ___________________________________________________________ 2 1 General information 2 2 Transport...

Страница 22: ...ets or in a wooden box which can be transported by the following means Rail Ship Truck with pneumatic suspension Fork lift truck for transporting the laser system and component on pallets On hoisting...

Страница 23: ...he wooden box was subjected to during transport Note It is essential to note the angle indicated on the delivery documents in the case of angles in excess of 20 This may be necessary for any claims un...

Страница 24: ...ring capacity of 300 kg m2 Remove the cover and side panel marked Front from the transport crate Lift the laser system from the euro pallet Position the laser system at the intended installation site...

Страница 25: ..._____________________________________________________ 3 1 Components comprising the laser system 3 1 1 Overview 3 1 2 View of the components 3 2 Laser head 3 3 Scan head 3 4 Laser optics 3 5 Motor axi...

Страница 26: ...closed manually and separates from the processing area 5 Windows with safety glasses In the security door and the sides windows made of safety glass are build in Through this windows you can monitor t...

Страница 27: ...Vitrolux H V2 Product description Stand 5 12 Page 27 of 57 3 1 2 View of the components Figure 1 Overview 1 Laser head 2 Scan head 3 Safety door 4 Table 5 Button and emergency stop...

Страница 28: ...ting mirror is used for the inner engraving The laser beam is issued in the form of short pulses As the pulse current of the laser diodes increases so does the height of the laser pulse and thus the p...

Страница 29: ...utlet aperture which is equipped with an F theta lens The F theta lens focuses the parallel bundle of beams to the image field level The lens creates an exact proportionality between the angle of inci...

Страница 30: ...and 5 12 Page 30 of 57 3 4 Laser optics The laser beam emerges through the specially changeable lens Lenses of various focal depths are available according to the application Figure 4 Laser optics 1 S...

Страница 31: ...X axis horizontal right left on the X Y plate Y axis horizontal back forward on the X Y plate The movements are performed by the motor axes which enable high processing speeds and high processing acc...

Страница 32: ...Vitrolux H V2 Product description Stand 5 12 Page 32 of 57 Figure 6 Motor axis Y...

Страница 33: ...open the door press and hold the key and open the door after the safety lock has been resolved 3 Fault red Signals error in the security such as the pressed emergency stop button and lights up when y...

Страница 34: ...reason for service requests If the laser provides no reactions to all kinds of input and or the fault indicator in on please check the emergency stop switch first Turn and check whether the button po...

Страница 35: ...7 1 Control unit The control unit responsible for the care and control of the laser and is responsible for the monitoring of the safety functions 3 7 2 Axis controller The controller contains the ele...

Страница 36: ...ishes either a PC or laptop were delivered as control computer This computer has to be connected by USB wire with the laser system The USB connector USB 2 0 is located at the back side of the laser Th...

Страница 37: ...e used This chapter contains all the information necessary to operate the laser system Organization ___________________________________________________________ 4 1 Power on routine 4 2 Load Engrave 4...

Страница 38: ...5 Start the program VitroMark The laser system is now switched on and ready to start production 4 2 Load Engrave 1 Press the cover button a quiet click indicates that the locking of the door has solve...

Страница 39: ...of 57 4 3 Shutdown procedure 1 Stop the laser system software 2 Shut down the computer operating system by clicking Start Shutdown Wait until the shutdown routine is completely finished 3 Shut the do...

Страница 40: ...______________ 5 1 General information 5 2 Maintenance work and intervals 5 2 1 Fixed intervals 5 2 2 Maintenance work as necessary 5 3 Lubricate motor axles 5 3 1 Guide rails 5 3 2 X axis 5 3 3 Y axi...

Страница 41: ...tching Warning Switch off the power supply before starting any maintenance work turn the main switch on the system cabinet to OFF and unplug the power plug When the maintenance work is completed check...

Страница 42: ...lips tightly and apply some fat approximately in the middle of the rail on the guide rail with your fingertip Each axle has 2 channels so a total of 6 guide rails has to be lubricated The fat is dist...

Страница 43: ...sible if the loading table is pushed completely to the rear or the table is dismounted If the cover cap is not visible at the back position of the table drag the table in all forward and remove the 4...

Страница 44: ...ternatively some fat can be applied through the left lip of the seal on the shaft The shaft is located about 2 cm left next to the seal Figure 3 Access lubrication Z axis Plastic cap Underneath the ca...

Страница 45: ...nd then removed completely The used filter can be extracted and cleaned with compressed air or a vacuum cleaner If you want to clean the filter wet please reinstall it after complete drying To reinsta...

Страница 46: ...n the protective glass of the laser lens with special cleaning tissue and pure alcohol pharmacy quality Figure 4 Position protective glass Caution Never use scouring agents or cleaning utensils The op...

Страница 47: ...e switched on 6 2 1 Power button does not work 6 2 3 laser does not engrave 6 2 4 Software works incorrectly 6 2 5 Software massage Door open in closed door 6 2 6 Engraving moved in the glass 6 2 7 Mo...

Страница 48: ...nt Mains plug plugged Main switch turned on Power strip has power Fuse defective The fuses are located in the control module box see Chapter 3 7 Unplug check fuses and replace if necessary 2 X 6 3A 25...

Страница 49: ...the lens The clean the optics with soft cloth and alcohol Engrave flat glass with white pattern over the entire scan area without tiling approx 70 mm to determine whether the error is resolved If err...

Страница 50: ...r pumping diodes Please check the allowed values with service technicians If power can not be increased exchange diode module 6 3 Changing the lens If as source of error the lens is identified e g by...

Страница 51: ...ncerning the individual components and entire laser system as a whole The data is provided in tables and organized according to the individual components Organization _________________________________...

Страница 52: ...m sides and back free access from frontside plus extra space for computer 77 3 Electrical installations Power supply single phase 110 230 V AC 50 60 Hz Power consumption average 250W max 400W Fuse 2 x...

Страница 53: ...re parts A table provides the order number and precise article name Organization ___________________________________________________________ 8 1 Grease for the axes bearings 8 2 Warning labels 8 3 Dio...

Страница 54: ...s the grease is forced properly into the lubrication nipples Item No Tube of grease 250ml 45000357 Grease gun for grease including applicable connection pieces 45000358 8 2 Warning labels A complete s...

Страница 55: ...safety glass The following spare part is available in order to replace a defect protecting glass orange of the sliding door Item Wavelength Laser No Safety glass side 532 nm 15000041 Safety glass doo...

Страница 56: ...tension tester With the following equipment you are able to test your glass workpieces glass tensions before starting the laser process In this kind you prevent a production with defectively glass Co...

Страница 57: ...s warranty The warranty shall lapse if following warranty seal without previous written approval by vitro laser were destroyed Control unit Control computer PC Axles controller Laser head Also the imp...

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