background image

 Appendix 

 

VITOBLOC 200 EM-530/660 

version

 

SCR

 Installation instructions

 

33 

5

8

41436

  

GB

 

 

10.4  Heating water 

Quality regulations for heating water as per VDI 
Guideline 2035 

The quality of the heating water is defined by the 

manufacturer's instructions and VDI Guideline 2035

 

"Guidelines for the prevention of damage due to corrosion 
and scaling in DHW and hot water heating systems" in 
their respectively applicable version.  

The chloride content should not exceed 30 mg/l. In 
addition to this requirement, the heating water quality 
must meet the requirements of VDI 2035.  

VDI 2035 lays down requirements regarding the heating 
water quality subject to the total heating output and the 
specific system capacity. 

 

 

PLEASE NOTE 

 

►  In the case of multiple heat 

generators, the specific system 
volume is determined by means 
of the lowest individual heating 
output. For more details, see 
VDI 2035. 

 

Total heating output  

Total hardness  

Total hardness  

Total hardness  

in kW 

in °dH  
at < 20 l/kW  
smallest boiler heating 
surface 

in °dH  
at > 20 l/kW < 50 l/kW 
smallest boiler heating 
surface 

in °dH  
at > 50 l/kW  
smallest boiler heating 
surface 

  < 50 kW 

No requirement or  
< 16.8 °dH 

11.2 °dH 

0.11 °dH 

  > 50 kW < 200 kW 

11.2 °dH 

8.4 °dH 

0.11 °dH 

> 200 kW < 600 kW 

8.4 °dH 

0.11 °dH 

0.11 °dH 

> 600 kW 

0.11 °dH 

0.11 °dH 

0.11 °dH 

Tab. 5 

Quality values of the fill and top-up water for heating systems with Vitobloc 200 CHP units 

PLEASE NOTE 

 

►  The on-site dirt separator should 

be cleaned every six months. 

 

 

Corrosion prevention 

Corrosion in heating systems is essentially caused 
by the presence of oxygen in the heating water. 
Therefore, the likelihood of corrosion damage on 
metal materials is low when the heating water has 
a low oxygen content.  

Possible sources of oxygen ingress are: 

● 

Build-up of negative pressure in the heating 
system 

● 

Air pockets in the fill and top-up water 

● 

Oxygen ingress via direct contact of heating water 
with air (open vented system) 

● 

Oxygen diffusion via permeable components such 
as seals, plastic pipes, membranes and hoses 

● 

Oxygen content of the fill and top-up water 

● 

Inadequately sized expansion vessel 

Chemical additives in the heating water 

As a rule, no corrosion forms in correctly designed, 
installed and operated sealed unvented hot water 
heating systems. There is therefore generally no 
need for chemical additives. 

PLEASE NOTE 

 

►  Do not add any chemical additives 

to the heating water without 
confirmation from the manufacturer 
that the chemicals are harmless 
with regard to the design of the 
heating system and the materials 
used. 

 

 

Содержание VITOBLOC 200

Страница 1: ...Please retain for future use Installation instructions for contractors VITOBLOC 200 Type EM 530 660 version SCR Part no 7727282 Type EM 530 660 version SCR ready Part no 7727283 CHP unit for operatio...

Страница 2: ...rican and Canadian markets in particular Service partner Viessmann Kraft W rme Kopplung GmbH D 86899 Landsberg am Lech Tel 49 0 8191 9279 0 Fax 49 0 8191 9279 23 Email bhkw service support viessmann c...

Страница 3: ...t storage and siting 16 5 1 Transport 16 5 2 Storage 17 5 3 Siting 17 6 Installation at the installation site 21 6 1 Ventilation provided by operator 21 6 2 Heating connection 22 6 3 Gas connection 23...

Страница 4: ...Safety instructions each consist of 5 elements Fig 1 Safety instructions structure 1 Keyword 2 Type and source of hazard 3 Potential consequences of the hazard 4 Avoidance of the hazard 5 Hazard symb...

Страница 5: ...sed by persons with active implants Access prohibited for persons with passive implants e g artificial joints Identifies danger zones that must not be accessed by persons with metal implants 1 3 2 War...

Страница 6: ...re deemed to be impermissible incorrect use This includes Application areas not listed under Application Use of operating fluids that do not correspond to the manufacturer s specifications Use outside...

Страница 7: ...me the contract was concluded Safety information Information concerning safety cannot be interpreted against Viessmann Werke GmbH Co KG Even if all safety instructions are followed there is no guarant...

Страница 8: ...onsible for the following tasks Installing the CHP unit Connecting the CHP unit Installing the prescribed safety and protective equipment Attaching the necessary safety symbols Displaying the Declarat...

Страница 9: ...ons or alterations to the machine which may adversely affect safety Take measures to ensure safe fully functional operation Only operate the machine if all protective and safety equipment is fully fun...

Страница 10: ...een loosened during installation work If any safety equipment needs to be removed during installation it must be inspected immediately after completing the installation work Ensure the safe and enviro...

Страница 11: ...n working in the CHP unit installation room if the silencer hood is open during operation Irreparable hearing damage Wear personal protective equipment e g ear defenders 3 6 3 Hazard due to radiation...

Страница 12: ...els Wear personal protective equipment e g protective gloves safety goggles during welding and grinding polishing work 3 6 7 Oils greases and other chemical substances WARNING Take care when handling...

Страница 13: ...cs PLEASE NOTE Installation or repair work performed incorrectly Serious material damage to the machine and its surroundings Only have service and repair work carried out by authorised technical perso...

Страница 14: ...cl metering system and intermediate tank for AdBlue TM The control panel with the programming and display unit is mounted at the front Fig 2 Overview operating side 1 Control panel 2 Programming and d...

Страница 15: ...ments 2 corrugated heating lines nominal diameter DN 80 flange PN 10 nominal length NL 1000 with loose type flange PN 10 steel 2 corrugated heating lines nominal diameter DN 50 nominal length NL 1000...

Страница 16: ...rs Observe lifting instructions PLEASE NOTE Missing or loose transport brackets Material damage due to uncontrolled contact with forklift trucks Mount the transport brackets on the engine and generato...

Страница 17: ...n the installation diagram Fig 5 The installation surface must be level inclination 0 1 and have a sufficient load bearing capacity The plant room must be equipped with a water supply and a floor drai...

Страница 18: ...H 1650 mm I 4650 mm K 1500 mm Not installed Tab 1 Plant room dimensions Designation L x W x H mm AdBlue supply tank e g 1000 litres IBC 1200 x 1200 x 1200 Air compressor not required if there is a com...

Страница 19: ...on site see Fig 7 and place them on the base H B L Minimum base dimensions Vitobloc 200 EM 530 660 versions SCR and SCR ready L 4000 mm W 1600 mm H 150 mm Fig 6 CHP unit with base Fig 7 Sylomer pad pl...

Страница 20: ...00HV Transport brackets on the engine Parts 2 brackets 1 bracket per anti vibration mount 4 pipes 2 pipes per anti vibration mount 4 hexagon bolts M12x150 4 hexagon nuts M12 8 washers 12 200HV Dismant...

Страница 21: ...e extract air corrugated hose supplied in the unit pack to connect the extract air duct to the extract air fan Take care to ensure that the openings for the air inlet and air outlet are kept free so t...

Страница 22: ...ng water hoses must not be attached to the building with hose clips at any point along their entire length 3 Heating water hoses must not be bent by more than 90 over their entire length 4 Design heat...

Страница 23: ...tion of the entire heating system To do so provide a drain fill valve on site in the heating water flow in the immediate vicinity of the CHP unit Observe the heating water regulations for operating fl...

Страница 24: ...pressure see technical description for Vitobloc 200 EM 530 660 versions SCR and SCR ready If the available gas pressure does not meet requirements provide appropriate gas pressure control equipment o...

Страница 25: ...xhaust pipe for each Vitobloc 200 EM 530 660 unit versions SCR and SCR ready If using an exhaust gas header in systems with multiple units the back flow of exhaust gas into idle CHP units must be reli...

Страница 26: ...uirements The exhaust gas condensate is very acidic with a pH value of 2 to 3 Consequently the condensate may only be discharged into the drainage system never freely to the outside in accordance with...

Страница 27: ...ady an external AdBlue supply tank should be provided When siting the supply tank take care to avoid contact with direct sunlight AdBlue freezes at 11 C and should not be kept above 25 C for any exten...

Страница 28: ...inst the corresponding frame Please note Breakage can occur if the silencer hood plate falls or is dropped Protective clothing shoes must be worn Initial position lock open dot markings on lock are or...

Страница 29: ...emove the cover panel from the top of the control panel and attach the on site cable entry for the mains power cable 3 Connect the mains power cable and if necessary a PE N jumper in the control panel...

Страница 30: ...ral connection system to the CHP controller in accordance with the terminal overview and connect ready for use 3 For recommendations regarding cable sizing and on site fuse protection see technical de...

Страница 31: ...HP unit versions SCR and SCR ready may only be performed by the manufacturer Viessmann or a contractor authorised by Viessmann Werke GmbH Co KG with personnel trained and authorised specifically for t...

Страница 32: ...roved list of MAN Truck Bus AG document MAN factory standard M3271 2 for natural gas The oil change is subject to the shortened maintenance intervals specified there and responsibility for carrying th...

Страница 33: ...dH 0 11 dH 50 kW 200 kW 11 2 dH 8 4 dH 0 11 dH 200 kW 600 kW 8 4 dH 0 11 dH 0 11 dH 600 kW 0 11 dH 0 11 dH 0 11 dH Tab 5 Quality values of the fill and top up water for heating systems with Vitobloc 2...

Страница 34: ...ownstream of gas air mixer TG 10 C TG 30 C Chlorine content Cl 80 mg Nm3 CH4 Fluorine content F 40 mg Nm3 CH4 Total chlorine fluorine CI F 100 mg Nm3 CH4 Dust content 5 m 10 mg Nm3 CH4 Oil vapour 400...

Страница 35: ...Appendix VITOBLOC 200 EM 530 660 version SCR Installation instructions 35 5841436 GB 10 8 Type testing in accordance with EU Gas Appliances Regulation...

Страница 36: ...bject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Tel 49 0 6452 70 0 Fax 49 0 6452 70 2780 www viessmann de 7727282 Vitobloc 200 EM 530 660 version SCR 7727283 Vitobloc 200...

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