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 Safety 

8  

 

Installation instructions

 VITOBLOC 200 EM-530/660 

version

 

SCR

 

58

41436

  

GB

 

3.3 

Personnel 

All personnel working on the CHP unit must be 
trained in its use. They must also have read and 
understood the documentation, including the chapter 
concerning safety. We recommend that this is 
confirmed with their signature. 

The term "personnel" includes the installer, the 
operator and the user of the machine. 

 

PLEASE NOTE 

 

Failure to observe the installation 
instructions! 

Serious material damage to the 
machine and its surroundings  

The specifications in the installation 
instructions must be observed. 

Siting, replacement, adjustment, 
servicing and maintenance may only be 
carried out by personnel with specific 
training on the relevant component of 
the machine. 

 

Installer (e.g. specialist company) 

The installer must integrate the CHP unit safely into a 
system. 

 

DANGER   

 

Missing or non-functional safety 
equipment! 

Risk to life, serious personal injury 
resulting in irreversible damage 

NEVER remove or disable safety 
equipment. 

 

PLEASE NOTE

 

 

Installation, control and operation by 
unauthorised or unqualified persons! 

Serious material damage to the 
machine and its surroundings  

No unauthorised persons are permitted 
within the working area. 

Only employ qualified, trained 
personnel. 

The installer is responsible for the following tasks: 

● 

Installing the CHP unit. 

● 

Connecting the CHP unit. 

● 

Installing the prescribed safety and protective 
equipment. 

● 

Attaching the necessary safety symbols. 

● 

Displaying the Declaration of Conformity for the 
system. 

● 

Preparing the operating instructions for the 
system. 

● 

Training the operator/user. The operator/user 
must sign to confirm they have participated in this 
training. 

Installation personnel 

The responsibilities of the installation and 
commissioning personnel must be defined. 

The personnel must meet the following requirements: 

● 

They must have read and understood all the 
documentation, including the chapter concerning 
safety. 

● 

They must be trained and instructed in the work to 
be performed. 

● 

They must use the personal protective equipment. 

● 

Only qualified personnel may carry out work on 
the machine. Qualified personnel are people who 
can assess the work to be performed and identify 
potential risks based on their technical training 
and experience as well as their knowledge of 
applicable standards. 

● 

Depending on country-specific legislation, 
regulations and standards, the installer may need 
to adapt these conditions. 

Operator 

The operator of the CHP unit is responsible for it 
being used as intended. The operator must ensure 
safe, technically flawless operation of the machine as 
well as define and comply with all safety regulations 
for the personnel. 

The operator is responsible for compliance with 
country-specific legislation, regulations and 
standards. 

 

 

Содержание VITOBLOC 200

Страница 1: ...Please retain for future use Installation instructions for contractors VITOBLOC 200 Type EM 530 660 version SCR Part no 7727282 Type EM 530 660 version SCR ready Part no 7727283 CHP unit for operatio...

Страница 2: ...rican and Canadian markets in particular Service partner Viessmann Kraft W rme Kopplung GmbH D 86899 Landsberg am Lech Tel 49 0 8191 9279 0 Fax 49 0 8191 9279 23 Email bhkw service support viessmann c...

Страница 3: ...t storage and siting 16 5 1 Transport 16 5 2 Storage 17 5 3 Siting 17 6 Installation at the installation site 21 6 1 Ventilation provided by operator 21 6 2 Heating connection 22 6 3 Gas connection 23...

Страница 4: ...Safety instructions each consist of 5 elements Fig 1 Safety instructions structure 1 Keyword 2 Type and source of hazard 3 Potential consequences of the hazard 4 Avoidance of the hazard 5 Hazard symb...

Страница 5: ...sed by persons with active implants Access prohibited for persons with passive implants e g artificial joints Identifies danger zones that must not be accessed by persons with metal implants 1 3 2 War...

Страница 6: ...re deemed to be impermissible incorrect use This includes Application areas not listed under Application Use of operating fluids that do not correspond to the manufacturer s specifications Use outside...

Страница 7: ...me the contract was concluded Safety information Information concerning safety cannot be interpreted against Viessmann Werke GmbH Co KG Even if all safety instructions are followed there is no guarant...

Страница 8: ...onsible for the following tasks Installing the CHP unit Connecting the CHP unit Installing the prescribed safety and protective equipment Attaching the necessary safety symbols Displaying the Declarat...

Страница 9: ...ons or alterations to the machine which may adversely affect safety Take measures to ensure safe fully functional operation Only operate the machine if all protective and safety equipment is fully fun...

Страница 10: ...een loosened during installation work If any safety equipment needs to be removed during installation it must be inspected immediately after completing the installation work Ensure the safe and enviro...

Страница 11: ...n working in the CHP unit installation room if the silencer hood is open during operation Irreparable hearing damage Wear personal protective equipment e g ear defenders 3 6 3 Hazard due to radiation...

Страница 12: ...els Wear personal protective equipment e g protective gloves safety goggles during welding and grinding polishing work 3 6 7 Oils greases and other chemical substances WARNING Take care when handling...

Страница 13: ...cs PLEASE NOTE Installation or repair work performed incorrectly Serious material damage to the machine and its surroundings Only have service and repair work carried out by authorised technical perso...

Страница 14: ...cl metering system and intermediate tank for AdBlue TM The control panel with the programming and display unit is mounted at the front Fig 2 Overview operating side 1 Control panel 2 Programming and d...

Страница 15: ...ments 2 corrugated heating lines nominal diameter DN 80 flange PN 10 nominal length NL 1000 with loose type flange PN 10 steel 2 corrugated heating lines nominal diameter DN 50 nominal length NL 1000...

Страница 16: ...rs Observe lifting instructions PLEASE NOTE Missing or loose transport brackets Material damage due to uncontrolled contact with forklift trucks Mount the transport brackets on the engine and generato...

Страница 17: ...n the installation diagram Fig 5 The installation surface must be level inclination 0 1 and have a sufficient load bearing capacity The plant room must be equipped with a water supply and a floor drai...

Страница 18: ...H 1650 mm I 4650 mm K 1500 mm Not installed Tab 1 Plant room dimensions Designation L x W x H mm AdBlue supply tank e g 1000 litres IBC 1200 x 1200 x 1200 Air compressor not required if there is a com...

Страница 19: ...on site see Fig 7 and place them on the base H B L Minimum base dimensions Vitobloc 200 EM 530 660 versions SCR and SCR ready L 4000 mm W 1600 mm H 150 mm Fig 6 CHP unit with base Fig 7 Sylomer pad pl...

Страница 20: ...00HV Transport brackets on the engine Parts 2 brackets 1 bracket per anti vibration mount 4 pipes 2 pipes per anti vibration mount 4 hexagon bolts M12x150 4 hexagon nuts M12 8 washers 12 200HV Dismant...

Страница 21: ...e extract air corrugated hose supplied in the unit pack to connect the extract air duct to the extract air fan Take care to ensure that the openings for the air inlet and air outlet are kept free so t...

Страница 22: ...ng water hoses must not be attached to the building with hose clips at any point along their entire length 3 Heating water hoses must not be bent by more than 90 over their entire length 4 Design heat...

Страница 23: ...tion of the entire heating system To do so provide a drain fill valve on site in the heating water flow in the immediate vicinity of the CHP unit Observe the heating water regulations for operating fl...

Страница 24: ...pressure see technical description for Vitobloc 200 EM 530 660 versions SCR and SCR ready If the available gas pressure does not meet requirements provide appropriate gas pressure control equipment o...

Страница 25: ...xhaust pipe for each Vitobloc 200 EM 530 660 unit versions SCR and SCR ready If using an exhaust gas header in systems with multiple units the back flow of exhaust gas into idle CHP units must be reli...

Страница 26: ...uirements The exhaust gas condensate is very acidic with a pH value of 2 to 3 Consequently the condensate may only be discharged into the drainage system never freely to the outside in accordance with...

Страница 27: ...ady an external AdBlue supply tank should be provided When siting the supply tank take care to avoid contact with direct sunlight AdBlue freezes at 11 C and should not be kept above 25 C for any exten...

Страница 28: ...inst the corresponding frame Please note Breakage can occur if the silencer hood plate falls or is dropped Protective clothing shoes must be worn Initial position lock open dot markings on lock are or...

Страница 29: ...emove the cover panel from the top of the control panel and attach the on site cable entry for the mains power cable 3 Connect the mains power cable and if necessary a PE N jumper in the control panel...

Страница 30: ...ral connection system to the CHP controller in accordance with the terminal overview and connect ready for use 3 For recommendations regarding cable sizing and on site fuse protection see technical de...

Страница 31: ...HP unit versions SCR and SCR ready may only be performed by the manufacturer Viessmann or a contractor authorised by Viessmann Werke GmbH Co KG with personnel trained and authorised specifically for t...

Страница 32: ...roved list of MAN Truck Bus AG document MAN factory standard M3271 2 for natural gas The oil change is subject to the shortened maintenance intervals specified there and responsibility for carrying th...

Страница 33: ...dH 0 11 dH 50 kW 200 kW 11 2 dH 8 4 dH 0 11 dH 200 kW 600 kW 8 4 dH 0 11 dH 0 11 dH 600 kW 0 11 dH 0 11 dH 0 11 dH Tab 5 Quality values of the fill and top up water for heating systems with Vitobloc 2...

Страница 34: ...ownstream of gas air mixer TG 10 C TG 30 C Chlorine content Cl 80 mg Nm3 CH4 Fluorine content F 40 mg Nm3 CH4 Total chlorine fluorine CI F 100 mg Nm3 CH4 Dust content 5 m 10 mg Nm3 CH4 Oil vapour 400...

Страница 35: ...Appendix VITOBLOC 200 EM 530 660 version SCR Installation instructions 35 5841436 GB 10 8 Type testing in accordance with EU Gas Appliances Regulation...

Страница 36: ...bject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Tel 49 0 6452 70 0 Fax 49 0 6452 70 2780 www viessmann de 7727282 Vitobloc 200 EM 530 660 version SCR 7727283 Vitobloc 200...

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