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ULB PROPRIETARY RIGHTS NOTICE

 - This document contains the confidential and proprietary information of ULB. You may not possess, 

use, copy or disclose this document or any information in it for any purpose without express written permission. Neither receipt from any source, 
nor possession of this document, constitutes such permission. Possession, use, copying or disclosure by anyone without express written 
permission of ULB is not authorized and may result in criminal and/or civil liability. 

U:\ILB\5_Technical Manual\TLB-R1000-480-OS_NO ALL\TLB-R1000_480_MANUAL_Rev03.docx 

  

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CAUTION

 

Air  enters  through  the  bottom/side  cold-air  intake  of  the  enclosure  and  exhausts  at  the  top  hot-air 
exhaust end of the enclosure. Blocking these openings will cause overheating and unit failure. 
 
 
CAUTION

 

Do  not  apply  more  than  the  rated  Voltage  or  exceed  the  power  rating  of  the  Load  Bank.  Excessive 
power will damage the internal resistor banks. 
 
CAUTION

 

Confirm  all  control  voltages  before  operation.  Improper  Voltage  or  Over-Voltage  will  damage  load 
resistors, fan motors, and control components. 
 
 
CAUTION

 

Confirm  that  all  load,  control,  and  blower  connections  are  securely  attached,  turned,  and  tightened, 
and  that  the  unit  is  properly  grounded  prior  to  operation.  Failure  to  do  so  may  result  in  equipment 
damage and harm to personnel. 
 
CAUTION

 

Not  using  all  four  (4)  mounting  holes  when  anchoring  the  enclosure  will  lessen  wind  load  and 
mechanical integrity of the unit and may result in equipment damage, property damage, and/or harm 
to personnel. 

 

Inspection and Unpacking 

As part of your safety program, an initial inspection of all equipment should occur after receiving the 
unit.  Periodic  preventative  maintenance  and  inspections  should  be  performed  to  ensure  system 
reliability.  Upon receipt of  your  Load  Bank,  be  sure  to  carefully  unpack  the  unit  and inspect the unit 
carefully  for  any  shipping  damage.  Check  for  loose,  broken  or  otherwise  damaged  parts  due  to 
shipping. If damage is noticed, do not unpack the unit. Immediately notify ULB and report any shipping 
damage  to  the  freight  carrier.  Be  sure  to  verify  that  the  part  number  and  ratings  listed  on  the 
nameplate  match  the  order  specification. 

The  ratings  listed  on  the  nameplate  are  critical  – 

installing, operating, and energizing the incorrect part number could damage the unit and load 
resistors. 

 
If  the  unit  is  not  damaged,  unpack  the  equipment  and  remove  protective  stretch  wrap.  Remove  all 
covers  and  inspect  all  of  the  components  for  visual  signs  of  damage.  Immediately  notify  the  freight 
carrier and  ULB  of  equipment  damage  or missing  parts. Reinstall  packing  materials for  storage  with 
exception of stretch wrap. 

Do not store the unit with the protective plastic in place. 

 

NOTE:  Do  not  reinstall  or  reapply  protective  stretch  wrap.  This  material  is  meant  for  shipping 
protection only. Prolonged storage in stretch wrap may cause condensation damage to powder coat, 
painted, or mill galvanized finishes. 
 

Product Overview 

TLB-R1000-480-OS Series  of Stationary  Outdoor Resistive  Load Banks are  designed for  installation 
and operations outdoors –  typically mounted  and secured on a roof or to a  concrete pad. The Load 
Bank  is  an  industrial  power  test  unit  specifically  designed  for  outdoor  operation,  and  will  absorb  a 
balanced resistive load at unity power factor. The Load Bank is a self-contained unit that includes a 
Remote Operator Control Panel which allows the user to control and monitor individual-discrete load 

Содержание TLB-R1000-480-OS

Страница 1: ...ession use copying or disclosure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO AL...

Страница 2: ...sclosure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_R...

Страница 3: ...Page 3 of 35 ABBREVIATIONS AND ACRONYMS The following is a list of abbreviations and acronyms used throughout this manual A Amperes Amps AC Alternating current AI Analog Input AO Analog Output CMM Com...

Страница 4: ...AY FROM LIVE CIRCUITS 5 SHOCK HAZARD 5 DO NOT SERVICE OR ADJUST ALONE 5 SAFETY EARTH GROUND 5 CHEMICAL HAZARD 5 EMERGENCY AID 5 POTENTIALLY HAZARDOUS OPERATOR CONDITIONS 5 EMERGENCY SHUT DOWN 6 SAFETY...

Страница 5: ...Do not replace components or make adjustments to equipment with power turned on To avoid casualties always remove power to the entire system Turn off and disconnect the main power source under test D...

Страница 6: ...ime after operation as these surfaces become hot and may result in a serious burn injury Never bypass any blown fuse Replace any indicator lamps on the operator control panel as required Each indicato...

Страница 7: ...he following safety warnings appear in the text where there is danger to operating personnel They are noted and repeated here for emphasis WARNING Disconnect unit from all power sources before any dis...

Страница 8: ...should occur after receiving the unit Periodic preventative maintenance and inspections should be performed to ensure system reliability Upon receipt of your Load Bank be sure to carefully unpack the...

Страница 9: ...be used without the Fan Blower Motor operating Inadequate cooling airflow will result in resistor load elements overheating fire hazard and danger to personnel Operating Instructions General All insta...

Страница 10: ...e NEC National Electric Code or any local codes Correctly sized copper compression lugs are recommended The Load Bank has three main input load bus bars marked L1 L2 and L3 Load cable connections are...

Страница 11: ...L TLB R1000_480_MANUAL_Rev03 docx Page 11 of 35 Use HMI display touch screen to set require KW Minimum KW resolution that can be selected is 25KW Set desired time duration in Hours HR and Minutes MIN...

Страница 12: ...ocx Page 12 of 35 Safeties Any alarm condition existing in the load bank is indicated by LOAD BANK SAFETY NOT OK indication on the top right corner of the main screen on HMI To investigate safety NOT...

Страница 13: ...wer E stop Loss of control power or E stop is operated Table 1 All load steps are disabled and load cannot be applied unless all above parameters in OK status Green Color Note Ensure and check for pro...

Страница 14: ...riminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 14 of 35 Power data 1 Power data display Click POWER DATA button on main screen and...

Страница 15: ...inal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 15 of 35 WARNING While Load bank is running with load applied condition setting Load D...

Страница 16: ...l liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 16 of 35 Load Profile Using this feature load bank can be configured to operate at various load condit...

Страница 17: ...Fig 5 Load Profile 3 Enter require Hr Min and KW values for each step and click ACTIVATE button a Now Load bank will start operating with Hr Min and KW values selected for step 1 This will be indicate...

Страница 18: ...hnical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 18 of 35 e Load bank will continue to operate at KW values Hr and Min selected for step 1 then after step 2 will be activated...

Страница 19: ...al and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 19 of 35 Operating Multiple Load banks Multiple load banks Max 5 can be operated in Mast...

Страница 20: ...screen shown below Refer maintenance section below to know how to access this screen on the display 1 Each Load bank should have unique ID anywhere from 1 16 assigned 2 The First load bank in the net...

Страница 21: ...bank should have following settings in above screen THIS LOAD BANK TO OPERATE AS SLAVE THIS LOAD BANK ID 4 Tip Next higher number from Slave 2 Load bank ID ID OF SLAVE 1 LOAD BANK Not applicable Slav...

Страница 22: ...03 docx Page 22 of 35 Powering up Master Slave Load banks Note For master to identify all salves load banks master load bank should be powered up last i e power up all slave load banks first or all lo...

Страница 23: ...permission Possession use copying or disclosure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R10...

Страница 24: ...l TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 24 of 35 WARNING Load bank should never be operated in Master Slave mode if any of the COMM Communication status indicator on above scree...

Страница 25: ...Page 25 of 35 Data Logging 1 Insert USB stick in USB port on the back of HMI display 2 Click DATA LOGGING button will show following screen See Fig 11 Fig 11 Data Logging 1 Click START LOGGING will s...

Страница 26: ...closure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Re...

Страница 27: ...circuits WARNING DO NOT touch the exhaust louver during operation Hot Air exhaust will cause serious burns DO NOT allow objects to enter or block air intake or exhaust louvers DO NOT operate the Load...

Страница 28: ...his load bank WARNING Stop Load Test before entering in to this set up screen Setting should be changed by only qualified person who clearly understands implication of changing each setting A pop up w...

Страница 29: ...injury from electrical shock or from moving fan blades could result unless all sources of power are completely disconnected before servicing Maintenance must always be done by qualified technician Ma...

Страница 30: ...ened and elements are clear and free of debris 6 Inspect all resistors for mechanical and structural integrity and location Replace any excessive sagging resistor elements ceramics and support rods Re...

Страница 31: ...jumper are tightened to 15 in lb and ceramic tubes spring bushings are tightened to 9 in lb Inspect all ceramic bushings and insulators for cracks Replace all broken or cracked ceramic insulators Ensu...

Страница 32: ...ng coil or on operator control unit main power blower start stop pushbuttons Blower Motor fuse is blown check and replace as required Motor Over Load relay is tripped Motor starting relay failed Fan b...

Страница 33: ...nnot be energized Blower Failure Air failure Over Temp Wrong Voltage Motor Overload Load Dump see item 2 thru 8 above Load Dump switch is operated One or more of the branch circuit load step fuses for...

Страница 34: ...f time indoors cover the unit to prevent any accumulation or buildup of dust or dirt If stored outdoors do not cover with plastic that may create condensation and enclosure corrosion or staining keep...

Страница 35: ...R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 35 of 35 Customer Service Any maintenance or service procedure beyond scope of those provided in this manual should be referred to a factory en...

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