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ULB PROPRIETARY RIGHTS NOTICE

 - This document contains the confidential and proprietary information of ULB. You may not possess, 

use, copy or disclose this document or any information in it for any purpose without express written permission. Neither receipt from any source, 
nor possession of this document, constitutes such permission. Possession, use, copying or disclosure by anyone without express written 
permission of ULB is not authorized and may result in criminal and/or civil liability. 

U:\ILB\5_Technical Manual\TLB-R1000-480-OS_NO ALL\TLB-R1000_480_MANUAL_Rev03.docx 

  

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Safety Points 

Safety Precautions 
The  following  instructions  are  general  safety  precautions  that  are  not  necessarily  related  to  any 
specific  part  or  procedure,  and  do  not  necessarily  appear  elsewhere  in  this  publication.  These 
precautions must be thoroughly understood and applied to all phases of operation and maintenance. 
This manual contains various 

Warning 

and 

Caution 

statements. Personal injury or death may occur 

to an operator and/or technician if  a warning statement is ignored. Equipment damage or hazardous 
conditions for personnel could result if caution or warning statements are ignored. Carefully read and 
review  this  instruction  manual,  supplemental  manuals,  and  all  electrical  schematic/interconnection 
drawings provided with the Load Bank prior to installation and operation. 
 
Keep Away From Live Circuits 
Operating  and  Maintenance  personnel  must  at  all  times  observe  normal  safety  regulations.  Do  not 
replace  components  or  make  adjustments  to  equipment  with  power  turned  on.  To  avoid  casualties, 
always remove power to the entire system. Turn off and disconnect the main-power source under test. 
Disconnect all sources of power to the Load Bank (Main input load bus, blower motor circuit, and 120 
VAC control circuits). 
 
Shock Hazard 
Load Banks contain lethal voltages when connected to the power source. Power to the load resistors 
(main  input  load  bus),  power  to  fan  motor  circuits,  and  power  to  120  VAC  control  circuits  must  be 
removed before servicing. Allow adequate time after removing power before servicing or touching any 
components.  
 
Do Not Service or Adjust Alone

 

Under  no  circumstances  should  any  person  reach  into  an  enclosure  for  the  purpose  of  service  or 
adjustment of equipment except in the presence of someone who is capable of rendering aid. 
 

Safety Earth Ground 
An uninterruptible and approved earth ground must be supplied from the main power source. Serious 
injury or death can occur if this grounding is not properly supplied. Grounding of this equipment should 
be done by  qualified personnel only and must be installed  in accordance with all  applicable  national 
and local electrical codes and regulations. 
 
Chemical Hazard 
No  chemicals  are  included  in  the  manufacturing  or  operation  of  this  unit.  There  are  no  chemical 
hazards to consider. 
 
Emergency Aid 
Personnel working with or near high voltages should be familiar with modern methods of resuscitation. 
 
Potentially Hazardous Operator Conditions 

  Read this manual prior to operation. 

  Always run an approved ground conductor from the load bank frame to the power source under 

test which in turn must be properly earth grounded. 

Содержание TLB-R1000-480-OS

Страница 1: ...ession use copying or disclosure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO AL...

Страница 2: ...sclosure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_R...

Страница 3: ...Page 3 of 35 ABBREVIATIONS AND ACRONYMS The following is a list of abbreviations and acronyms used throughout this manual A Amperes Amps AC Alternating current AI Analog Input AO Analog Output CMM Com...

Страница 4: ...AY FROM LIVE CIRCUITS 5 SHOCK HAZARD 5 DO NOT SERVICE OR ADJUST ALONE 5 SAFETY EARTH GROUND 5 CHEMICAL HAZARD 5 EMERGENCY AID 5 POTENTIALLY HAZARDOUS OPERATOR CONDITIONS 5 EMERGENCY SHUT DOWN 6 SAFETY...

Страница 5: ...Do not replace components or make adjustments to equipment with power turned on To avoid casualties always remove power to the entire system Turn off and disconnect the main power source under test D...

Страница 6: ...ime after operation as these surfaces become hot and may result in a serious burn injury Never bypass any blown fuse Replace any indicator lamps on the operator control panel as required Each indicato...

Страница 7: ...he following safety warnings appear in the text where there is danger to operating personnel They are noted and repeated here for emphasis WARNING Disconnect unit from all power sources before any dis...

Страница 8: ...should occur after receiving the unit Periodic preventative maintenance and inspections should be performed to ensure system reliability Upon receipt of your Load Bank be sure to carefully unpack the...

Страница 9: ...be used without the Fan Blower Motor operating Inadequate cooling airflow will result in resistor load elements overheating fire hazard and danger to personnel Operating Instructions General All insta...

Страница 10: ...e NEC National Electric Code or any local codes Correctly sized copper compression lugs are recommended The Load Bank has three main input load bus bars marked L1 L2 and L3 Load cable connections are...

Страница 11: ...L TLB R1000_480_MANUAL_Rev03 docx Page 11 of 35 Use HMI display touch screen to set require KW Minimum KW resolution that can be selected is 25KW Set desired time duration in Hours HR and Minutes MIN...

Страница 12: ...ocx Page 12 of 35 Safeties Any alarm condition existing in the load bank is indicated by LOAD BANK SAFETY NOT OK indication on the top right corner of the main screen on HMI To investigate safety NOT...

Страница 13: ...wer E stop Loss of control power or E stop is operated Table 1 All load steps are disabled and load cannot be applied unless all above parameters in OK status Green Color Note Ensure and check for pro...

Страница 14: ...riminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 14 of 35 Power data 1 Power data display Click POWER DATA button on main screen and...

Страница 15: ...inal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 15 of 35 WARNING While Load bank is running with load applied condition setting Load D...

Страница 16: ...l liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 16 of 35 Load Profile Using this feature load bank can be configured to operate at various load condit...

Страница 17: ...Fig 5 Load Profile 3 Enter require Hr Min and KW values for each step and click ACTIVATE button a Now Load bank will start operating with Hr Min and KW values selected for step 1 This will be indicate...

Страница 18: ...hnical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 18 of 35 e Load bank will continue to operate at KW values Hr and Min selected for step 1 then after step 2 will be activated...

Страница 19: ...al and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 19 of 35 Operating Multiple Load banks Multiple load banks Max 5 can be operated in Mast...

Страница 20: ...screen shown below Refer maintenance section below to know how to access this screen on the display 1 Each Load bank should have unique ID anywhere from 1 16 assigned 2 The First load bank in the net...

Страница 21: ...bank should have following settings in above screen THIS LOAD BANK TO OPERATE AS SLAVE THIS LOAD BANK ID 4 Tip Next higher number from Slave 2 Load bank ID ID OF SLAVE 1 LOAD BANK Not applicable Slav...

Страница 22: ...03 docx Page 22 of 35 Powering up Master Slave Load banks Note For master to identify all salves load banks master load bank should be powered up last i e power up all slave load banks first or all lo...

Страница 23: ...permission Possession use copying or disclosure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R10...

Страница 24: ...l TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 24 of 35 WARNING Load bank should never be operated in Master Slave mode if any of the COMM Communication status indicator on above scree...

Страница 25: ...Page 25 of 35 Data Logging 1 Insert USB stick in USB port on the back of HMI display 2 Click DATA LOGGING button will show following screen See Fig 11 Fig 11 Data Logging 1 Click START LOGGING will s...

Страница 26: ...closure by anyone without express written permission of ULB is not authorized and may result in criminal and or civil liability U ILB 5_Technical Manual TLB R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Re...

Страница 27: ...circuits WARNING DO NOT touch the exhaust louver during operation Hot Air exhaust will cause serious burns DO NOT allow objects to enter or block air intake or exhaust louvers DO NOT operate the Load...

Страница 28: ...his load bank WARNING Stop Load Test before entering in to this set up screen Setting should be changed by only qualified person who clearly understands implication of changing each setting A pop up w...

Страница 29: ...injury from electrical shock or from moving fan blades could result unless all sources of power are completely disconnected before servicing Maintenance must always be done by qualified technician Ma...

Страница 30: ...ened and elements are clear and free of debris 6 Inspect all resistors for mechanical and structural integrity and location Replace any excessive sagging resistor elements ceramics and support rods Re...

Страница 31: ...jumper are tightened to 15 in lb and ceramic tubes spring bushings are tightened to 9 in lb Inspect all ceramic bushings and insulators for cracks Replace all broken or cracked ceramic insulators Ensu...

Страница 32: ...ng coil or on operator control unit main power blower start stop pushbuttons Blower Motor fuse is blown check and replace as required Motor Over Load relay is tripped Motor starting relay failed Fan b...

Страница 33: ...nnot be energized Blower Failure Air failure Over Temp Wrong Voltage Motor Overload Load Dump see item 2 thru 8 above Load Dump switch is operated One or more of the branch circuit load step fuses for...

Страница 34: ...f time indoors cover the unit to prevent any accumulation or buildup of dust or dirt If stored outdoors do not cover with plastic that may create condensation and enclosure corrosion or staining keep...

Страница 35: ...R1000 480 OS_NO ALL TLB R1000_480_MANUAL_Rev03 docx Page 35 of 35 Customer Service Any maintenance or service procedure beyond scope of those provided in this manual should be referred to a factory en...

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