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Assembly and installation

5816,0013US / Version 02

7 Assembly

and

installation

7.1

Safety



See also safety notes on page 19, chapter 2.6 "Occupational

safety and special dangers".

General

WARNING

Danger by inappropriate installation!

Inappropriate installation can cause severe injuries!
– Only specialist personnel or electrical

specialists must perform any assembly and
installation tasks.

– Prior to work, ensure that there is sufficient

assembly space.

– Pay attention to tidiness and cleanness at the

assembly site! Loosely stacked or lying around
components and tools are accident sources.

– Comply with specifications for foundations and

reinforcement.

– Ensure correct arrangement and fit on all

assemblies and components.

– Install the indicated fastening elements

correctly.

Personal protective equipment

The following must be worn during all assembly and installation
work:



Work clothes



Protective gloves



Safety shoes.

7.2

Required steps

The following steps are to be completed prior to assembly and
installation:



Laying the foundation with reinforcement for the barrier and
install empty conduits.



Installing induction loops.

Traffic H1 Swing Gate Horizontal Barrier

www.TURNSTILES.us | [email protected] | 303-670-1099

Содержание Traffic H1

Страница 1: ...Operating Instructions Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 2: ...us Inc 8641 S Warhawk Road Conifer CO 80433 USA Tel 1 303 670 1099 E Mail patrick mcallister TURNSTILES us Internet www TURNSTILES us Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patric...

Страница 3: ...e should cross the path of a moving barrier arm Test the barrier system monthly After adjusting the force or the limit of travel retest the barrier system Failure to adjust and retest the barrier syst...

Страница 4: ...4 5816 0013US Version 02 www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099 Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 5: ...difications 17 2 4 Specialists and operating personnel 18 2 4 1 Requirements 18 2 5 Personal protective equipment 19 2 6 Occupational safety and special dangers 19 2 6 1 Danger symbols on the MHTMTM M...

Страница 6: ...4 1 Connecting safety loops and or safety scanners 50 8 4 2 Connecting safety loop 51 8 4 3 Connecting testable safety devices and test them 52 8 4 4 Connecting emergency opening contacts 52 8 4 5 Di...

Страница 7: ...ontrol unit 76 12 3 2 Event warning and error messages Motor GW 78 12 3 3 Event warning and error messages Detector 80 12 3 4 Event warning and error messages All modules 80 12 4 Reset the barrier 81...

Страница 8: ...8 5816 0013US Version 02 Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 9: ...ting any work They are a product component and must be kept in direct proximity of the barrier well accessible to the personnel at all times When passing the barrier on to third parties the operating...

Страница 10: ...or severe injuries if it is not avoided WARNING The signal word WARNING points to a potentially dangerous situation which can lead to death or severe injuries if it is not avoided CAUTION The signal w...

Страница 11: ...erms and conditions as well as the manufacturer s conditions of delivery and the statutory provisions valid at the time of contract conclusion shall apply In no event shall manufacturer be liable for...

Страница 12: ...l and electrical components of the product to the extent as stated in its standard terms of sales and delivery or as contractually agreed in writing We makes no warranties express or implied regarding...

Страница 13: ...rier In case of improper disposal of components or the barrier damage to the environment may result Observe the local and national laws and directives Disassemble barrier according to resources Sort r...

Страница 14: ...m protection level in the industrial area the entire swivel range of the barrier arm must be monitored by a contact free safety device We recommend using safety laser scanners as a safety device In th...

Страница 15: ...sufficiently large metal areas in the vehicle floor area to enable detection by induction loops Other or complementary safety facilities must be provided for road vehicles that cannot be detected by i...

Страница 16: ...c rail transport system for shutting off rail bound vehicles is not permitted The barriers are not approved for pedestrian traffic bicycles or animals The barriers must not be used in explosive enviro...

Страница 17: ...all employees that are working at or with the barrier have read and understood the operating instructions Furthermore the operator must train personnel regarding the use of the barrier at regular inte...

Страница 18: ...of the relevant standards and regulations to execute tasks on electrical systems and to independently recognize possible hazards In Germany the electrical specialist must comply with the provisions o...

Страница 19: ...s areas on the barriers can be identified by the following pictograms Electric voltage DANGER Mortal danger by electric voltage indicates life threatening situations caused by electric voltage Non obs...

Страница 20: ...n or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electri...

Страница 21: ...barrier includes mortal danger Never install the barrier housing and barrier arm during thunderstorms Protect yourself in buildings or vehicles Improper operation WARNING Danger from improper operati...

Страница 22: ...of the barrier arm is monitored with a contact free safety device such as a safety scanner The safety device for recognition of the presence of persons and animals must be sized and installed so that...

Страница 23: ...ed set up separate passageway for persons and bicycles Before any movement of the barrier arm such as closing and opening persons and the flowing traffic must be stopped by the corresponding signals s...

Страница 24: ...d be done by at least two people Heavy weight WARNING Risk of injury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying the barrier arm and...

Страница 25: ...ange WARNING Danger of crushing between barrier arm and barrier housing Moving parts may cause serious crushing injuries Only skilled personnel are allowed to work on the barrier housing and barrier a...

Страница 26: ...e crushing or injury Keep a distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses Install the barrier system only when all exposed pinch points are...

Страница 27: ...3 Power supply Frequency 4 Nominal current consumption max peak current consumption additional current consumption when using the service socket 5 Power consumption 6 Operating time Opening time closi...

Страница 28: ...30 7 780 min 2 ft min 610 Fig 6 Dimensions barrier system and barrier arm profile Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 1 Object such as wall building...

Страница 29: ...uty cycle 100 1 The values refer to a power supply of 120 V AC 60 Hz and without accessories Table 2 Electrical connection Traffic series 4 1 2 Operating conditions Designation Unit Traffic H1S Traffi...

Страница 30: ...hing voltage V DC 24 10 Max switching current mA 100 Digital outputs Max line length without overvoltage module 1 ft m 100 30 Number 3 normally open contact and 3 change over contacts isolated Max swi...

Страница 31: ...induction loop Selectable 0 01 to 2 0 Table 6 Plug in module Detector A B 4 4 Plug in module Radio Designation Unit Plug in module Radio Current consumption mA 20 Frequency hand transmitter MHz 433 H...

Страница 32: ...both end positions In case of power outage the barrier arm can easily be moved by hand Sensors integrated in the motor supply exact data on every correct position of the barrier arm and thus serve th...

Страница 33: ...ry when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people...

Страница 34: ...t for each defect as soon as it is recognized Compensation claims can only be submitted within the valid complaint periods 6 3 Transport Barrier housing and barrier arm are delivered separately The li...

Страница 35: ...gressive media Protect against solar irradiation Avoid mechanical vibrations Storage temperature 22 to 158 F 30 to 70 C Relative humidity max 95 non condensing Check the general condition of all compo...

Страница 36: ...oosely stacked or lying around components and tools are accident sources Comply with specifications for foundations and reinforcement Ensure correct arrangement and fit on all assemblies and component...

Страница 37: ...0 2 Mag00547a min 2 ft min 600 t t Fig 8 Assembly barrier system Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 1 Object such as wall building etc Keep a safety...

Страница 38: ...y concrete foundations C35 45 XD3 XF2 Water cement value 0 5 Foundation depth at least 31 5 in 800 mm frost protected foundation depth to be adjusted to the local situation Foundation section 17 7 in...

Страница 39: ...y conduit for induction loop diameter 1 14 in 29 mm 4 Empty conduit for control lines diameter 1 14 29 mm 5 Concrete foundations C35 45 XD3 XF2 6 Roadway 7 Foundation depth at least 31 5 in 800 mm fro...

Страница 40: ...lution such as Sikagard 703 W or deepdry to the concrete surface before housing assembly Moisture protection prevents entering of moisture into the housing from the concrete floor 7 4 Unpacking The in...

Страница 41: ...hoods and two doors Rear cover and rear door 1 Unlock the lock at the rear door 2 Fold the rear cover up and remove it 3 Pull out the door upwards Front cover and front door 4 Unlock the lock at the...

Страница 42: ...7 Foundation anchor 8 Foundation 9 Silicon sealant 2 Drill holes for the foundation anchors according to the foundation plan page 39 Fig 9 in compliance with the indicated sizes Drill hole distance 7...

Страница 43: ...points must be checked after assembly and installation of the barrier Are all foundation anchors firmly fixed Are all screws firmly tightened Have all barrier housing covers been properly assembled Tr...

Страница 44: ...g knowledge and experiences as well as knowledge of the relevant standards and regulations to execute tasks on electrical systems and to independently recognize possible hazards In Germany the electri...

Страница 45: ...l connection is established during precipitation e g rain or snow penetration of moisture must be prevented by suitable measures such as a protective cover General WARNING Danger by inappropriate inst...

Страница 46: ...and apply additional parts approved by MAGNETIC The electrical and electronically additional parts must be EMC verified and must not exceed the indicated EMC limits Personal protective equipment The...

Страница 47: ...grounding NOTE Cross section of field wires used for mains line shall comply with requirements of National Electric Code NFPA 70 and any applicable Local Codes DANGER Mortal danger by electric voltage...

Страница 48: ...e must be wired so that no damage could occur due to moving parts Attach mains supply to the metal tabs via 2 cable ties Mag00540 1 Fig 14 Mains supply placement 1 Mains supply 2 Cable tie 3 Cable tie...

Страница 49: ...nes that have been improperly placed and attached may be caught and damaged by the levers of the lever system Place and attach control lines according to the following Figure Fig 16 The following conn...

Страница 50: ...ng diagrams 5 Install the safety plates in the area of the lever system Mag00518a 1 2 3 4 Fig 16 Connecting the control lines 1 Control unit 2 Cable tie metal tabs 3 Cable opening 4 Cable clamps 8 4 1...

Страница 51: ...2 B1 B2 3 2 1 Mag00519a Fig 17 Connecting safety loop 1 Control unit 2 Connection of induction loop A 3 Plug in module Detector 1 A B 4 Connection of induction loop B A Induction loop A B Induction lo...

Страница 52: ...arrier opens While the signal is present the barrier cannot be closed See page 91 chapter 16 1 Wiring diagrams 8 4 5 Digital inputs Technical data See page 30 chapter 4 2 NOTE The digital input functi...

Страница 53: ...Boom angle 60 85 NO6 NC6 Relay 6 Service mode active Table 9 Factory settings Digital outputs and Relay outputs 8 5 Checking the electrical connection The following points have to be checked after th...

Страница 54: ...mponents and tools are accident sources Ensure correct arrangement and fit of all assemblies and components Install the indicated fastening elements correctly Danger of crushing and shearing barrier a...

Страница 55: ...The end stop for the barrier arm is set to a swivel angle of 90 ex works The barrier arm is locked at the ends at 90 only At smaller swivel angles the barrier arm may be pushed out e g by wind or no...

Страница 56: ...k the swivel range of the barrier arm 7 Opening and closing the barrier manually Check the swivel range via the shaft Middle left button Manually open the barrier Middle right button Manually close th...

Страница 57: ...14 Switch the Service switch on the control unit The LED lights red The display backlighting flashes 15 Opening and closing the barrier manually Check the swivel range again via the flange Middle lef...

Страница 58: ...wivel range of the barrier arm is known WARNING Danger of crushing between barrier arm and barrier housing 1 Switch off power supply Ensure that the system is powered down Secure against reactivation...

Страница 59: ...20 Scope of delivery anchor support 1 Bolts 2 Turnbuckles 3 Spiral rope with thread terminal and counter nuts 4 Anchoring axle 5 Side parts 2 6 Hexagon screws M10 8 7 Screws M8 with safety discs 8 ea...

Страница 60: ...21 Mounting the side parts and the anchoring axle 5 Mount anchor support on top Proceed as follows for this Turn threaded terminal into the upper axle about half NOTICE To avoid destruction of the an...

Страница 61: ...ecure it with the safety pin Mag00516a 1 2 3 4 Fig 24 Mounting the lower anchor support 9 Move the clamp holder until the spiral rope is slightly tensed 10 Tighten the 8 screws of the clamp holder Tor...

Страница 62: ...works ensure that all housing covers are correctly mounted Wind forces over 10 Beaufort WARNING Risk of injury from breaking off barrier arms in case of high wind speeds In case of wind speeds exceed...

Страница 63: ...program mode See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Select programme mode Check parameterisation in connection with wiring Testing a...

Страница 64: ...r door of the barrier housing 3 Switch on the barrier via the double pole mains switch 4 Depending on the settings in the Start up behaviour menu the barrier arm slowly moves into the end position hom...

Страница 65: ...he LED lights red The display backlighting flashes 2 Perform one of the following functions Push middle left button Manually open the barrier Push middle right button Manually close the barrier 3 Swit...

Страница 66: ...the barrier with mains voltage Remove the barrier arm if necessary NOTICE Possible damage to the equipment by condensed water when mains voltage is switched off Keep supplying the barrier with mains...

Страница 67: ...e Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources After completion of maintenance work ensure that all covers are...

Страница 68: ...nger from the lever system The lever system can severely injure a person Switch off power supply and secure against re activation before performing any work When working in the area of the lever syste...

Страница 69: ...carried out by Visual inspection of the housing inside and out for damage and corrosion Clean the housing and repair paint damage as necessary Remove corrosion damage Specialist Visual inspection of...

Страница 70: ...k the induction loops Measure the contact resistance insulation resistance and inductivity of the induction loops Where they exist check the function of additional safety equipment such as safety scan...

Страница 71: ...roubleshooting Inappropriate troubleshooting can cause severe or lethal injuries All troubleshooting work must be performed by specialists or electronics specialists Observe possible movements of the...

Страница 72: ...n Removal by Display contact set too light or dark Correct display contact See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Setting display con...

Страница 73: ...ier closes once a vehicle passes See separate document Description of control units MGC and MGC Pro for MHTMTM MicroDrive barriers chapter Start up settings Confirm message with the left button at the...

Страница 74: ...installed between the clamps X11 OUT and IN See page 91 chapter 16 1 MHTM MicroDrive service specialist Malfunction Barrier does not close immediately after through traffic but only after the hold ope...

Страница 75: ...rofit signal light such as red green signal light and parameterise lead time MHTM MicroDrive service specialist User misbehaviour e g driving into closing barrier or following behind another vehicle U...

Страница 76: ...To take the barrier into operation again the fault must be removed by an MHTM MicroDrive service specialist and a reset according to chapter 12 4 must be performed For requirements to the MHTM MicroDr...

Страница 77: ...swivel range of the barrier arm anymore When no obstacle is present within the swivel range of the barrier arm check input e g contact strip 3120 ERROR Mains voltage fluctuations Short term mains outa...

Страница 78: ...arning may appear in connection with impact If no impact took place check the cables Contact service if required 3221 WARNING Undervoltage Undervoltage was recognised Check wiring Check if there is an...

Страница 79: ...OR HW Enable Test failed Contact service FF33 ERROR LS Test failed Test of the safety device failed Check safety device and connection FF36 WARNING Motor reset Homing is performed automatically A shor...

Страница 80: ...G Loop error B or D Short circuit or idle loop B or D Remove loop error and perform adjustment If no loop is connected select the option Inactive in the menu Detector Table 13 Event warning and error...

Страница 81: ...conds or Press the two middle operating buttons on the control unit display for 5 seconds NOTICE Damage to the unit by too short switching intervals of the mains voltage To avoid damage to the equipme...

Страница 82: ...orking in the area of the lever system ensure that the barrier does not start up unexpectedly e g by a control command or due to wind Secure the barrier arm so that unexpected movement of the barrier...

Страница 83: ...02 83 Mag00574 1 Fig 27 Push the lever system from the dead point 1 Slit in the safety sheet for long tools such as screwdrivers Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcal...

Страница 84: ...he address see invoice delivery note or the reverse of these instructions After completion of repair work ensure that all covers are correctly mounted Lever system crushing and shearing danger WARNING...

Страница 85: ...tally A closing or opening barrier arm can cause severe injuries or property damage Observe the movement radius of the barrier arm Ensure freedom of movement Remove obstacles from the movement range N...

Страница 86: ...s 11 Open and close the barrier manually to check the swivel range Middle left button Manually open the barrier Middle right button Manually close the barrier Sett close direction 12 If the close dire...

Страница 87: ...osed of in an environmental friendly manner Decommissioning disassembly and disposal of the barrier may only be carried out by specialised staff Disassemble the barrier in reverse order from assembly...

Страница 88: ...88 5816 0013US Version 02 Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 89: ...Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 90: ...90 5816 0013US Version 02 Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 91: ...g diagrams Following wiring diagrams apply to standard barriers Observe the customer specific wire diagrams for customer specific barriers if applicable Traffic H1 Swing Gate Horizontal Barrier www TU...

Страница 92: ...Appendix 92 5816 0013US Version 02 Traffic H1 Swing Gate Horizontal Barrier www TURNSTILES us patrick mcallister TURNSTILES us 303 670 1099...

Страница 93: ...1 2 3 4 5 6 7 8 9 0 01 03 12 14 5K14528 gp 01 08 2014 gp Datum Name nderungsprojekt Version Steuerung Schleifen Option Motor Getriebe Anschlussplatte Traffic H1 Swing Gate Horizontal Barrier www TURNS...

Страница 94: ......

Страница 95: ...Motor Interface Kabel Hauptschalter Hauptanschlussklemmen Netzteil T1 X1 S1 1 2 3 4 S1 3460 5024 Spannungsversorgung Steuerung WH GN BN GN YE YE GY BK BN BU MIK 1 6 0 Zuleitung L L N N PE PE X1 L L N...

Страница 96: ......

Страница 97: ...ion schliessen geschlossen Baumwinkel 30 85 Schleife aktiv A Fehler ffnen bergeordnet schliessen ge ffnet Schleife aktiv B Servicemodus aktiv ffnen untergeordnet Baumwinkel 60 85 Aufschlagerkennung Ve...

Страница 98: ......

Страница 99: ...canner 50 Control unit Technical data 30 Control unit MGC 9 Control unit MGC Pro 9 Copyright 11 Cover Front 41 Rear 41 Customer service 12 D Danger area 26 Decommissioning 87 Temporarily 66 Design 32...

Страница 100: ...sation 9 Personal protective equipment 19 Pictogram explanation 10 Power failure Moving the barrier arm 82 R Radio plug in module Technical data 31 Reinforcement 38 39 Replacing Barrier arm 85 Reset b...

Страница 101: ...76 Warranty 12 Weight 29 Wiring diagrams 91 www TURNSTILES us Inc 8641 S Warhawk Road Conifer CO 80433 USA Tel 1 303 670 1099 E Mail patrick mcallister TURNSTILES us Internet www TURNSTILES us Traffi...

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