background image

34

CAUJ-SVX01E-EN

Table 11.

Expansion valve selection, 80 to 120 ton MCHE (15% bleed) (continued)

Min Tonnage

Max Tonnage

Manufacturer

Selection

(a)

Trane Part

7

12

Sporlan

ERZE-8-ZGA (BP/15)

VAL10581

9.5

15.5

Sporlan

ERZE-12-1/2-ZGA (BP/15)

VAL10582

12.5

19

Sporlan

ERZE-15-ZGA (BP/15)

VAL10583

15

25

Sporlan

OZE-20-ZGA (BP/15)

VAL10584

19.5

30

Sporlan

OZE-25-ZGA (BP/15)

VAL10585

23.5

45

Sporlan

OZE-35-ZGA (BP/15)

VAL10586

35

68

Sporlan

OZE-50-ZGA (BP/15)

VAL10587

52.5

70

Sporlan

OZE-60-ZGA (BP/15)

VAL10588

(a)

Valve part numbers with “-ZGA” in place of “-GA”, may be used interchangeably.

Ball Shutoff Valves

The ball shutoff valve allows for isolation of the filter/
filter drier for easier core replacement.

Two ball shutoff valves equal to the OD tubing size for
liquid line are required.

Discharge Line Components

Field supplied hot gas mufflers, pipe anchors, single or
double risers, oil traps, etc. as applicable, should be
provide to prevent excessive line vibration and assure
proper oil return to the compressor for proper system
operation.

A field supplied discharge “shutoff” valve in each hot
gas line near the condenser is recommended to
facilitate refrigerant storage in the condenser during
service procedures.

A “constant drain” oil trap is illustrated below and can
be used as an alternative to a double riser application.
The constant drain oil trap assures adequate oil return
to the suction line even at part load conditions.

Figure 23.

Hot gas line components

Oil  Tr a p

Dr ip   Le g

Hot   Ga s

1 / 4 "  S o le n o id

Valve

Filt e r

Oil Retu r n
Lin e

Cop p e r   Tu b in g
1 / 8 ”  ( 5 ’  lo n g )

Refrigerant Piping

N

NO

OT

TIIC

CE

E

C

Co

om

mp

prre

es

ss

so

orr D

Da

am

ma

ag

ge

e!!

P

PO

OE

E o

oiill iiss h

hy

yg

grro

os

sc

co

op

piic

c –– iitt a

ab

bsso

orrb

bss w

wa

atte

err d

diirre

eccttlly

y

ffrro

om

m tth

he

e a

aiirr.. T

Th

hiis

s w

wa

atte

err iiss n

ne

ea

arrlly

y iim

mp

po

ossssiib

blle

e tto

o

rre

em

mo

ov

ve

e ffrro

om

m tth

he

e cco

om

mp

prre

es

ssso

orr o

oiill a

an

nd

d cca

an

n rre

es

su

ulltt iin

n

cco

om

mp

prre

es

ssso

orr ffa

aiillu

urre

ess..

T

To

o p

prre

ev

ve

en

ntt P

PO

OE

E o

oiill ffrro

om

m a

ab

bsso

orrb

biin

ng

g w

wa

atte

err,, tth

he

e

ssy

ys

stte

em

m ssh

ho

ou

ulld

d n

no

ott rre

em

ma

aiin

n o

op

pe

en

n ffo

orr llo

on

ng

ge

err tth

ha

an

n

n

ne

ecce

es

sssa

arry

y.. W

Wh

he

en

n o

op

pe

en

n,, d

drry

y n

niittrro

og

ge

en

n ssh

ho

ou

ulld

d ffllo

ow

w

tth

hrro

ou

ug

gh

h tth

he

e p

piip

piin

ng

g.. O

On

nlly

y n

ne

ew

w o

oiill cco

on

ntta

aiin

ne

errss

ssh

ho

ou

ulld

d b

be

e u

usse

ed

d ffo

orr sse

errv

viicce

e a

an

nd

d m

ma

aiin

ntte

en

na

an

ncce

e..

A

Allw

wa

ay

yss u

us

se

e tth

he

e ssm

ma

alllle

esstt c

co

on

ntta

aiin

ne

err ssiizze

e rre

eq

qu

uiirre

ed

d

ffo

orr tth

he

e jjo

ob

b rre

eq

qu

uiirre

em

me

en

nttss.. A

Allw

wa

ay

ys

s lle

ea

av

ve

e tth

he

e o

oiill

cco

on

ntta

aiin

ne

err ttiig

gh

httlly

y sse

ea

alle

ed

d u

un

nttiill ttiim

me

e o

off u

usse

e.. D

Do

o n

no

ott

rre

eu

usse

e o

oiill tth

ha

att h

ha

ass b

be

ee

en

n o

op

pe

en

ne

ed

d..

Refrigerant piping must be properly sized and applied.
These two factors have a very significant effect on both
system performance and reliability.

N

No

otte

e:: Use Type “L” refrigerant grade copper tubing

only.

Refrigerant Piping should be sized and laid out
according to the job plans and specifications. This
should be done when the system components are
selected.

The primary objective when sizing refrigerant piping
for this unit is to make refrigerant line sizes as small as
possible while avoiding excessive refrigerant pressure
drops.

Sizing refrigerant lines as small as possible minimizes
the required refrigerant charge and maximizes
compressor life.

See SS-APG012-EN for line sizing information.

Liquid Line Piping

Basic sizing parameters with the system operating at
full load for liquid lines are:

Maximum Liquid velocity: 600 fpm

IIn

ns

stta

alllla

attiio

on

n M

Me

ecch

ha

an

niic

ca

all

Содержание CAUJ-C20

Страница 1: ...ining Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on...

Страница 2: ...de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y T Te ec ch hn ni ic ci ia an ns s i in n o or rd de er r t to o p pr ro...

Страница 3: ...22 2 U Us se e O ON NL LY Y R R 4 41 10 0A A r ra at te ed d s se er rv vi ic ce e e eq qu ui ip pm me en nt t o or r c co om mp po on ne en nt ts s w wi it th h t th he es se e u un ni it ts s F Fo o...

Страница 4: ...ical Power Requirements 39 Field Installed Control Wiring Requirements 39 Field Installed Power Wiring 39 Field Installed Control Wiring 41 Operating Principles 42 Component Locations 42 Condenser Fan...

Страница 5: ...ons only F 230 60 3 80 to 120 tons only G 200 230 60 3 20 to 60 tons only 4 460 60 3 XL 5 575 60 3 XL Digit 9 Condenser Circuit 1 Single 20 to 30 tons 2 Dual 40 to 120 tons Digit 10 Design Sequence Fa...

Страница 6: ...terminal of damage immediately by phone and by mail Concealed damage must be reported within 15 days Request an immediate joint inspection of the damage by the carrier and the consignee Do not remove...

Страница 7: ...ide Control Pa ne l Access Pa ne ls Condenser Air Intak e Grills Ship with Area Figure 2 Unit component layout and ship with locations 80 to 120 ton units Condenser Coil Condenser F ans Lifting Br ack...

Страница 8: ...0 1 240 1 240 Storage Capacity a lbs 18 7 18 7 18 7 23 5 25 0 25 0 47 1 50 0 62 9 Refrigerant Data b Type R 410A Operating Charge c lbs 11 9 11 8 11 8 22 7 23 4 23 8 57 1 59 1 65 3 Outdoor Air Tempera...

Страница 9: ...mmended clearances could result in condenser coil starvation or recirculation of hot condenser air Locate the unit as close to the applicable system support equipment as possible to minimize refrigera...

Страница 10: ...o 60 tons 80 to 120 tons A Front 72 96 B Back 72 96 C Left control panel side 42 48 D Back 42 48 E Distance between units side by side 192 192 F Pit installation front and back 192 192 G Pit installat...

Страница 11: ...16 LOW AMBIENT DAMPER SEE NOTE 2 FAN GRI LLE FAN GRILLE CONTROL PANEL SEE DETAIL A 26 13 16 CONTROL BOX BOTTOM SEE DETAIL A 13 6 1 4 57 5 8 1 1 4 8 72 1 2 3 4 X 4 MTG HOLES DOOR 43 1 4 W 180 DEG SWING...

Страница 12: ...1 5 8 O D SUCTION LINE CONTROL PANEL SIDE CONTROL PANEL SIDE DIMENSIONAL CONNECTION DRAWING 20 TON UNIT PLAN VIEW OF UNIT CONNECTION DRAWING CONNECTION DRAWING CONTROL PANEL SIDE VIEW OF UNIT ISOMETRI...

Страница 13: ...OLT CONTR OL 88 1 2 60 1 8 74 1 4 18 11 1 2 88 5 16 78 4 3 8 6 1 8 5 3 16 1 13 16 13 6 1 4 CONTROL PANEL SE E DETAIL A 27 1 4 57 5 8 1 1 4 8 72 1 2 DOOR 43 1 4 W 180 DEG SWING 2 1 3 4 3 4 X 4 MTG HOLE...

Страница 14: ...16 COIL LIQUID LINE DISCHARGE LINE 25 30 TON UNIT DIMENSIONAL CONNECTION DRAWING ORIENTATION VIEW OF UNIT ISOMETRIC DRAWING CONTROL PANEL SIDE VIEW OF UNIT CONNECTION DRAWING CONNECTION DRAWING PLAN...

Страница 15: ...x 4 1 2 SLOT FOR 115 VOLT CONTROL 4 LI NE VOLTAGE ACCESS CONTROL PANEL SEE DETAIL A 6 1 4 32 3 16 BOTTOM OF CONTROL BO X S EE DET AIL A DOOR 43 1 4 W 180 DEG SWING 2 3 6 8 36 1 8 36 1 8 1 1 4 1 4 5 3...

Страница 16: ...UID LINE DISCHARGE 7 8 O D LIQUID LINE CONTROL PANEL 40 TON UNIT DIMENSIONAL CONNECTION DRAWING ORIENTATION VIEW OF UNIT ISOMETRIC DRAWING CONTROL PANEL SIDE VIEW OF UNIT CONNECTION DRAWING CONNECTION...

Страница 17: ...SLOT FOR 115 VOLT CONTROL 4 LINE VOLTAGE ACCESS BOTTOM OF CONTROL BOX SEE DETAIL A 13 6 1 4 32 1 4 CONTROL PANEL SEE DETAIL A DOOR 43 1 4 W 180 DEG SWING 8 1 8 48 7 8 48 7 8 85 5 8 3 4 X 6 MTG HOLES 1...

Страница 18: ...INE 1 3 8 O D DISCHARGE LINE 7 8 O D LIQUID LINE 7 8 O D LIQUID LINE DIMENSIONAL CONNECTION DRAWING 50 TON UNIT ORIENTATION VIEW OF UNIT ISOMETRIC DRAWING CONTROL PANEL SIDE VIEW OF UNIT CONNECTION DR...

Страница 19: ...2 5 3 16 113 13 16 22 1 2 16 79 1 4 114 88 5 16 13 LOW AMBIENT DAMPER SEE NOTE 2 32 3 16 BOTTOM OF CONTROL BOX SEE DETAIL A 6 1 4 3 4 X 6 MTG HOLE S DOO R 43 1 4 W 180 DEG SWING 8 1 8 48 7 8 48 7 8 8...

Страница 20: ...8 O D LIQUID LINE SC A L E 1 0 00 5 11 16 5 7 16 7 8 O D LIQUID LINE 60 TON UNIT DIMENSIONAL CONNECTION DRAWING CONTROL PANEL SIDE VIEW OF UNIT CONNECTION DRAWING CONNECTION DRAWING PLAN VIEW OF UNIT...

Страница 21: ...7 9 14 LOW AMBIENT DAMPER SEE NOTE 2 6 1 4 13 16 5 16 BOTTOM OF CONTROL BOX SEE DETAIL A CONTROL PANEL SEE DETAIL A 2 1 4 x 1 1 4 24 VOL TAGE CONTR OL W IRING 3 4 X 8 MTG HOLES DOOR 43 1 4 W 180 DEG...

Страница 22: ...INE 1 5 8 DIS CHARGE LINE S CAL E 1 0 00 5 9 16 7 5 16 136 9 16 48 3 8 3 5 16 3 5 16 21 11 16 19 1 16 14 1 16 IS OMETRIC DRAWING ORIENTATION VIEW OF UNIT P LAN VIEW OF UNIT CONNECTION DRAWING CONNECTI...

Страница 23: ...2 SLOT FOR 115 VOLT CONTROL FAN GRILLE LOW AMBIENT DAMPER SEE NOTE 2 BOTTOM OF CONTROL BOX SEE DETAIL A 16 3 16 CONTROL WIRING 6 1 4 13 3 4 X 8 MTG HOLES DOOR 43 1 4 W 180 DEG SWING 8 1 1 4 97 5 8 16...

Страница 24: ...CHARGE LINE LIQUID LINE 5 9 16 90 1 8 162 4 5 16 4 1 4 18 1 16 13 1 16 21 3 8 1 1 8 O D LIQUID LINE IS OMETRIC DRAWING ORIENTATION VIEW OF UNIT P LAN VIEW OF UNIT CONNECTION DRAWING CONNECTION DRAWIN...

Страница 25: ...Shipping Operating 20 1163 1188 25 1213 1238 30 1211 1236 40 1758 1808 50 2078 2120 Table 3 CAUJ air cooled condenser weights continued Unit Size tons Weights lbs Shipping Operating 60 2086 2136 80 3...

Страница 26: ...r p pr ro op pe er rt ty y o on nl ly y d da am ma ag ge e E En ns su ur re e t th ha at t a al ll l t th he e l li if ft ti in ng g e eq qu ui ip pm me en nt t u us se ed d i is s p pr ro op pe er rl...

Страница 27: ...l Figure 19 Lifting bracket locations 8 0 T 30 1 4 176 7 16 1 13 16 7 0 Lifting Bra cke ts 2 0 4 0 T 78 88 5 16 1 13 16 5 3 16 7 0 Lifting Bra cke ts 1 0 0 1 2 0 T 5 1 8 20 1 16 108 5 8 108 11 16 20 1...

Страница 28: ...Tons X Y 20 41 5 32 5 25 41 9 32 2 30 41 5 32 3 40 43 9 46 1 50 52 8 45 8 Table 4 CAUJ center of gravity continued CG Locations Tons X Y 60 53 0 45 8 80 85 3 54 3 100 111 4 53 9 120 112 2 52 6 I In n...

Страница 29: ...25 80 125 108 125 108 125 168 25 168 25 Y 87 125 1 25 87 125 1 25 87 125 1 25 87 125 1 25 100 120 X 8 00 8 00 105 625 105 625 121 625 121 625 219 25 219 25 Y 87 125 1 25 87 125 1 25 87 125 1 25 87 125...

Страница 30: ...re ev ve en nt t c co ol ll la ap ps si in ng g K Ke ee ep p h ha an nd ds s a an nd d o ot th he er r b bo od dy y l li im mb bs s c cl le ea ar r o of f e el le ev va at te ed d b ba as se e r ra a...

Страница 31: ...vy y O Ob bj je ec ct t F Fa ai il lu ur re e t to o f fo ol ll lo ow w i in ns st tr ru uc ct ti io on ns s c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i i...

Страница 32: ...iping Components For recommended components see the latest edition of the Applications Guide SS APG012 EN Liquid Line Components Filter driers and valves expansion valves charging valves etc should be...

Страница 33: ...n ERZE 1 1 2 ZGA BP 15 VAL10487 2 5 3 5 Sporlan ERZE 2 ZGA BP 30 VAL10488 3 5 5 Sporlan ERZE 3 ZGA BP 30 VAL10489 4 5 7 Sporlan ERZE 4 ZGA BP 30 VAL10490 6 8 5 Sporlan ERZE 5 ZGA BP 30 VAL10491 7 10 S...

Страница 34: ...m t th he e c co om mp pr re es ss so or r o oi il l a an nd d c ca an n r re es su ul lt t i in n c co om mp pr re es ss so or r f fa ai il lu ur re es s T To o p pr re ev ve en nt t P PO OE E o oi...

Страница 35: ...gerant connections are not capped but are spun end tubes use a tubing cutter to remove the end from the pipe N NO OT TI IC CE E E Eq qu ui ip pm me en nt t D Da am ma ag ge e D Dr ri il ll li in ng g...

Страница 36: ...t location Leak Testing Procedure W WA AR RN NI IN NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n F Fa ai il lu ur re e t to o f fo ol ll lo ow w t th he es se e r re ec co om mm me en nd...

Страница 37: ...procedure for the low side of the system charging through the suction pressure gauge port or through an access provided on the suction line by the installer Increase the system pressure to 100 psig 7...

Страница 38: ...1 20 7 460 60 3 11 3 15 0 9 6 1 8 1 9 0 575 60 3 8 8 15 0 9 6 1 4 1 7 2 80 200 60 3 34 40 0 9 8 4 1 1 20 7 230 60 3 34 40 0 9 8 4 1 1 20 7 460 60 3 15 20 0 9 8 1 8 1 9 575 60 3 12 15 0 9 8 1 4 1 7 2...

Страница 39: ...ec ct tr ri ic ca al l c co od de es s 115 Volt Control Wiring All Units Verify that the Control transformer 1T1 is wired for the proper operating voltage Install the interlock circuitry wiring betwe...

Страница 40: ...t edition See Calculation Disconnect Switch Sizing DSS in Wiring Requirements p 39 section to determine the correct size Complete the unit s power wiring connections onto either the main terminal bloc...

Страница 41: ...o od de es s Before installing any connecting wiring see drawings Dimensions and Weights chapter for the electrical access locations provided on the unit Install appropriately sized control wiring for...

Страница 42: ...5B5 5B4 4B1 5B2 5B1 4B4 4B5 4B6 5B5 4B1 4B2 4B3 5B2 5B4 5B6 5B1 5B3 4B2 Unit Operation Standard air cooled condensers function as the outdoor condensing units for appropriately sized split refrigerat...

Страница 43: ...Switch 4S11 444 psig 255 psig 2B1 4S12 444 psig 255 psig 2B4 b a Fan used on 25 30 50 and 60 ton units only b Fan used on 40 50 and 60 ton units only c Fan used on 50 and 60 ton units only d 1S36 and...

Страница 44: ...response to saturated condensing temperature Low Ambient Thermostats 20 to 60 Ton Units In addition to the low ambient dampers on 25 30 50 60 Ton units a low ambient thermostat is installed to further...

Страница 45: ...ized fin comb Inspect the interior of the unit for tools and debris System Evacuation Procedures N NO OT TI IC CE E O Op pe er ra at ti in ng g U Un nd de er r V Va ac cu uu um m F Fa ai il lu ur re e...

Страница 46: ...unter repair the system and repeat the evacuation process until the recommended vacuum is obtained Once the system has been evacuated break the vacuum with refrigerant and complete the remaining Pre S...

Страница 47: ...ut ti io on ns s w wh he en n e ex xp po os se ed d t to o l li iv ve e e el le ec ct tr ri ic ca al l c co om mp po on ne en nt ts s c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s...

Страница 48: ...p of the unit 6 Turn the field supplied disconnect switch or circuit protector switch that provides power to the condensing unit to the Off position Lock the disconnect switch in the open position whi...

Страница 49: ...it 2 Controller output signal will go to 0 0 VDC and the damper will drive to the closed position 2 Loosen the actuator clamp 3 Firmly hold the damper blades in the closed position 4 Retighten the act...

Страница 50: ...erant requirements Liquid Line O D Liquid Line Charge Sporlan Part No Drier Refrigerant Charge 5 8 1 827 C 305 S 1 lb 1 oz 3 4 2 728 C 307 S 1 lb 1 oz C 417 S 1 lb 8 oz 7 8 3 790 C 307 S 1 lb 1 oz C 4...

Страница 51: ...Press Psig Super heat F Subcool F Compr Oil level Suct Press Psig Disch Press Psig Liquid Press Psig Super heat F Subcool F ok Low ok Low ok Low ok Low ok Low ok Low ok Low ok Low ok Low ok Low ok Low...

Страница 52: ...g gr re ea as se e T To o p pr re ev ve en nt t d da am ma ag ge e t to o f fa an n b be ea ar ri in ng gs s d do o n no ot t o ov ve er r l lu ub br ri ic ca at te e I Im mp po or rt ta an nt t Use...

Страница 53: ...traighten any bent coil fins with a fin comb 3 For accessible areas remove loose dirt and debris from both sides of the coil For dual row microchannel condenser coil applications seek pressure coil wa...

Страница 54: ...54 CAUJ SVX01E EN Figure 28 Fall restraint slot Figure 29 Fall restraint slot location 20 30 T on Units 40 120 T on Units M Ma ai in nt te en na an nc ce e...

Страница 55: ...y shall not be obligated to pay for the cost of lost refrigerant No liability whatever shall attach to the Company until said products have been paid for and then said liability shall be limited to th...

Страница 56: ...ram Air Cooled Condensing Unit Line Voltage 200 230 460 575V 60HZ 3PH CA 20 60 Ton 2307 9124 Unit Field Connection Wiring Diagram Air Cooled Condensing Unit Line Voltage 200 230 460 575V 60HZ 3PH CA 2...

Страница 57: ...CAUJ SVX01E EN 57 W Wi ir ri in ng g D Di ia ag gr ra am ms s...

Страница 58: ...58 CAUJ SVX01E EN N No ot te es s...

Страница 59: ...CAUJ SVX01E EN 59 N No ot te es s...

Страница 60: ...anced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvements and reserves t...

Отзывы: