Thermo King TriPac Envidia, Руководство по установке

Страница: 26 / 80

24
Battery Box Installation (continued)
OPTIONAL INSTALLATION METHOD - DIRECT MOUNT
WARNING: Installer supplied lifting eyebolts must be forged steel, 1/2" (12 mm) diameter.
WARNING: Use only locking lifting hooks to attach to the lifting eyebolts.
WARNING: DO NOT connect any of the TriPac ENVIDIA battery cables to any batteries at this time.
NOTE: DO NOT OIL THE BOLT THREADS!
Special Tools Required
Modified Floor Jack or Motorcycle/ATV Lift
Large Drill (appropriate size to drill holes in frame rails)
25/32" or (20 mm) Drill Bit
1/2” or 3/4" Drive Torque Wrench
Direct Mount Bolt Kit (800461)
1. Remove the cover from the battery box to access and remove hardware that secures box to the shipping crate.
2. It is recommended that a modified floor jack or motorcycle/ATV lift be used to install the battery box.
Protection such as cardboard, shop rags, etc. should be used under the box to prevent damage during
installation.
a.
Install the lifting eyebolts, washers and nuts securely into the two holes at the top of the battery box.
b. Using locking lifting hooks, raise the battery box and place onto the lift then remove the lifting eyebolts,
washers and nuts.
c. The upper batteries must be removed.
NOTE: If the 1 1/2"or 2 ½” spacer options are being used refer to the installation instructions included with the
option kit.
3. DETAIL A - Before installing the battery box to the tractor’s frame, insert the 3/4 x 3.00" long bolts and
washers through the slotted holes at the rear of the battery box.
a. From inside the battery box, install the washers and locking nuts into the inner frame channel. Hand
tighten hardware
b. Position the bolts at the bottom of the slots and tighten to 200 ft-lb. (270 N•m).
4. DETAIL B - IMPORTANT: Observe the positioning of existing OEM fasteners on the tractor’s frame. The
four fasteners used in this Direct-Mount Option need to be located on the tractor’s frame no higher and no
lower than any existing OEM fasteners.
a. Measure and mark the location of the four mounting holes on the tractor’s frame. Drill four 25/32" (20
mm) holes in the frame.
5. Using the lift, carefully raise the battery box into position and align the battery box mounting holes with the
holes in the tractor’s frame.
a. From the backside of the tractor’s frame, insert bolts and washers through the holes in the frame and then
into the battery box.
b. From inside the battery box, install the washers and locking nuts into the inner frame channel. Hand
tighten hardware.
6. With the battery box still supported by a lift and level with the tractor’s frame, use a torque wrench and torque
the four frame mounting bolts in three step increments as described below:
a. STEP 1 - Torque top then bottom bolts to 50 ft-lb. (68 N•m).
b. STEP 2 - Torque top then bottom bolts to 100 ft-lb. (135 N•m).
c. STEP 3 - Torque top then bottom bolts to 200 ft-lb. (270 N•m).
DO NOT OVER-TORQUE THE MOUNTING BOLTS!
7. Remove the support lift.