Thermo King TriPac Envidia, Руководство по установке

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Battery Box Installation
STANDARD INSTALLATION METHOD - MOUNTING CLAWS
WARNING: Installer supplied lifting eyebolts must be forged steel, 1/2"(12mm) diameter.
WARNING: Use only locking lifting hooks to attach to the lifting eyebolts.
WARNING: DO NOT connect any of the TriPac ENVIDIA battery cables to any batteries at this time.
NOTE: DO NOT OIL THE BOLT THREADS!
Special Tools Required
Modified Floor Jack or Motorcycle/ATV Lift
½” Drive Torque Wrench
1. Remove the cover from the battery box to access and remove hardware that secures box to the shipping crate.
2. It is recommended that a modified floor jack or motorcycle/ATV lift be used to install the battery box.
Protection such as cardboard, shop rags, etc. should be used under the box to prevent damage during
installation.
a. Install lifting eyebolts, washers and nuts securely into the two holes at the top of the battery box.
b. Using locking lifting hooks, raise the battery box and place onto the lift then remove lifting eyebolts,
washers and nuts.
3. Using a lift, carefully raise the battery box into position. Install the 3/4" bolts and washers through the
mounting claws and the rear of the battery box.
4. Loosely install the retainers and locking nuts inside the battery box.
NOTE: Mounting bolt threads must extend into the battery box.
IMPORTANT: The following steps are critical and must be followed to ensure the safe installation of the battery box
to the tractor’s frame.
5. With battery box still supported by a lift:
a. Push battery box up tight to tractor’s frame.
b. Adjust height of box so top and bottom mounting claws and bolts are positioned flat on frame.
c. Review (Detail A) - Lightly tighten mounting hardware only enough to remove excess play.
6. Using a torque wrench, torque mounting bolts in four step increments starting with top bolts, then bottom
bolts.
a. STEP 1 - Torque top then bottom mounting bolts to 25 ft-lb. (33.9 N•m). IMPORTANT: STOP and
verify all mounting claws and bolts remained flat on frame (Detail A). If they are not, loosen bolts,
adjust as necessary and retighten again to 25 ft-lb. (33.9 N•m).
b. STEP 2 - After first step is successfully completed, torque top, then bottom bolts to 50 ft-lb. (67.8
N•m).
c. STEP 3 - Next, torque top, and then bottom bolts to 100 ft-lb. (135.6 N•m).
d. STEP 4 - Finally, recheck all bolts to confirm they are at 100 ft-lb. (135.6 N•m)
7. Remove the support lift and visually inspect installation for the following:
a. Mounting claws and bolts are correctly installed. They should be square and flat on the frame (Detail
A).
b. If any mounting claws and bolts are improperly installed on the frame (i/e. they resemble Details B
& C) - adjust as necessary.
c. Damaged, deformed or cracked components during installation - must be replace immediately.
WARNING: DO NOT connect any of the TriPac Envidia battery cables to any batteries at this time.