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Loading and Enroute Inspections

This chapter describes pre-loading inspection procedures,

single temperature loading procedures, post loading, and

enroute inspection procedures for multi-temperature units.

Thermo King refrigeration units are designed to maintain the

required product load temperature during transit. Follow these

recommended loading and enroute procedures to help

minimize temperature related problems.

NOTE: When in doubt as to the correct refrigeration

requirements and/or loading procedures, call your company

office for instructions.

Pre-Loading Inspection

1. Make sure the unit is turned off before opening the doors

to minimize frost accumulation on the evaporator coil and

heat gain in the trailer. (Unit may be running when loading

the trailer from a warehouse with door seals.)

2. Spot check and record load temperature while loading.

Especially note any off-temperature product.

3. Load the product so that there is adequate space for air

circulation completely around the load. DO NOT block

the evaporator inlets or outlets.

4. Products should be pre-cooled before loading. Thermo

King transport refrigeration units are designed to maintain

loads at the temperature at which they were loaded.

Transport refrigeration units are not designed to pull hot

loads down to temperature.Verify that the setpoint

temperatures are correct for your cargo. Pre-cool the trailer

as required.

CAUTION: Cargo must be pre-cooled to the proper

temperature before loading. The unit is designed to

maintain temperature, not to bring a product to

temperature.

CAUTION: Push the controller access door firmly

closed after each use. Unit damage can occur in

transit if the door is not properly closed.

Содержание Precedent C-600M

Страница 1: ...and homes Ingersoll Rand s Climate Solutions sector delivers energy ef cient HVACR solutions for customers globally Its world class brands include Thermo King the leader in transport temperature contr...

Страница 2: ......

Страница 4: ...ied personnel Failure to implement these procedures correctly may cause damage to the Thermo King unit or other property or personal injury Thermo King Corporation and its affiliates shall have no lia...

Страница 5: ...Aid 14 First Aid Refrigerant 14 First Aid Refrigerant Oil 14 Safety Decals and Locations 14 Condenser and Evaporator Fans 14 High Voltage Components 14 Do Not Use Ether Starting Aids 16 Unit Descripti...

Страница 6: ...evel Alarm Codes 38 Hard Keys 38 Soft Keys 39 Display Heater 40 Turning Unit On and Off 40 Two Zone Standard Display 42 Three Zone Standard Display 43 Single Zone Control Standard Display 43 Operating...

Страница 7: ...cedent Alarm Codes 85 Gauges 85 Displaying Gauges 85 Gauges Available 86 Sensors 87 Displaying Sensors 88 Sensors Available 89 Data Logger CargoWatch 90 Hourmeters 94 Viewing Hourmeters 94 Hourmeter N...

Страница 8: ...120 Pretrip Alarm Codes 122 Clearing Alarm Codes 123 Jump Starting 143 Warranty 147 Specifications 148 Engine 148 Filters 150 Refrigeration System 150 Electrical Control System 151 Electrical Standby...

Страница 9: ...ments major and minor should be handled by a Thermo King dealer for four very important reasons They are equipped with the factory recommended tools to perform all service functions They have factory...

Страница 10: ...repaired or replaced Any such part or component repaired or replaced under warranty is warranted for the warranty period During the term of this warranty Thermo King will provide through a Thermo King...

Страница 11: ...ion related parts and components Fuel Injection System Intake M anifold Exhaust Manifold Miscellaneous hoses clamps connectors and sealing devices used in the above systems If failure of one of these...

Страница 12: ...ing is not responsible for resultant damages to an emission related part or component resulting from Any application or installation Thermo King deems improper as explained in this Operator s Manual o...

Страница 13: ...nt damage if it comes in contact with your eyes WARNING Keep hands and loose clothing clear of fans and belts at all times when the unit is operating with the doors open WARNING Exposed coil fins can...

Страница 14: ...to the Thermo King unit This could result in severe damage to equipment and void the warranty CAUTION Set all unit electrical controls to the OFF position before connecting battery cables to the batt...

Страница 15: ...EATH DANGER Fluorocarbon refrigerants tend to displace air and can cause oxygen depletion which could result in DEATH BY SUFFOCATION Provide adequate ventilation in enclosed or confined areas WARNING...

Страница 16: ...Get prompt medical attention Skin Remove contaminated clothing Wash thoroughly with soap and water Get medical attention if irritation persists Inhalation Move victim to fresh air and restore breathi...

Страница 17: ...ures 3 and 4 for high voltage component locations Figure 2 High Voltage Warning AMA1580 AMA1579 1 Condenser Motors 4 High Voltage Control Box 2 Evaporator Motor 5 AC Generator 3 High Voltage Distribut...

Страница 18: ...t Use Ether Starting Aids Fire or explosion may result if ether starting aids are used on this engine Figure 5 Warning nameplate located near engine 7 Evaporator Motor 9 High Voltage Junction Box 8 Hi...

Страница 19: ...remote evaporator controls the other compartment Zone 2 A unit with three zones has a second remote evaporator which controls a third compartment Zone 3 The units feature all new DDE Diesel Direct El...

Страница 20: ...EMI 3000 is an extended maintenance interval package It is standard equipment The EMI 3000 package consists of the following key components EMI 3000 Hour Cyclonic Air Cleaner Assembly and Air Cleaner...

Страница 21: ...control for Zone 2 and Zone 3 if used SMART REEFER 4 Multi Temp SR 4 MT Control System The SR 4 MT is a microprocessor control system designed for transport refrigeration The SR 4 MT integrates the fo...

Страница 22: ...Cool Null CYCLE SENTRY operation only Low Speed Modulated Heat Low Speed Heat High Speed Heat D efrost Electric Operation In electric operation the microprocessor will select the operating mode from t...

Страница 23: ...h the Flash Drive Only USB port on the front of the control box using a flash drive and ThermoServ software Flash Drive Only USB Port Standard USB drives that have been programmed with ThermoServ can...

Страница 24: ...Panel ServiceWatch ServiceWatch is standard equipment It records operating events alarm codes and compartment temperatures as they occur and at preset intervals This information is typically used to a...

Страница 25: ...railer reaches 30F At this point it automatically switches the unit to high speed operation For set points above 30F the unit will operate in ECO Pulldown mode until set point is achieved possibly nev...

Страница 26: ...m a Manual Defrost Cycle unless the unit has been turned on with the ON key the unit is running in Continuous or CYCLE SENTRY Mode or shut down in CYCLE SENTRY Null Mode and the coil temperature is be...

Страница 27: ...rant in the unit for that load at that particular trailer temperature This test does not determine if the unit contains a full charge or an overcharge of refrigerant Unit Protection Devices Coolant Le...

Страница 28: ...If it stays closed for a specified time the microprocessor shuts the unit down and records alarm code 19 Preheat Buzzer The preheat buzzer sounds when the base controller energizes the preheat relay T...

Страница 29: ...t Description 27 Battery Fuses A 100A fuse FS2 protects the 2 circuit to the base controller A 70A fuse FS2 protects the 2 circuit to the ECU A 70A fuse FS3 protects the 2 8S circuit to the starter re...

Страница 30: ...y viewing of the unit s mode Figure 1 Remote Status Display All LEDs Shown The remote status display indicates operating status as follows White Status LEDs Illuminate the T portion of the TK logo whe...

Страница 31: ...operly Check the unit as soon as possible to correct the alarm condition Figure 3 Check Alarm White and Amber Status LEDs The two bottom LEDs in the T in white and the four bottom LEDs in the K in amb...

Страница 32: ...10 only the two amber LEDs at the top and bottom of the fuel level indicator are illuminated to indicate the low fuel level The temperature display shows the box temperature except when the unit is i...

Страница 33: ...the dipstick is threaded all the way into the oil pan Do not overfill Engine Coolant The engine coolant must have antifreeze protection to 30 F 34 C Add coolant if Alarm Code 37 is active Check and ad...

Страница 34: ...Check the interior and exterior of the cargo box for damage Any damage to the walls or insulation must be repaired Cargo Doors Make sure that the cargo doors and weather seals are in good condition T...

Страница 35: ...rate the SR 4 MT Controller but you will find that a few minutes studying the contents of this manual will be time well spent The microprocessor components are located inside the control box which is...

Страница 36: ...ft keys change depending on the operation being performed If a soft key is active its function will be shown in the display directly above the key Control Panel Display The display presents informatio...

Страница 37: ...8 8 F The upward pointing arrow shows this zone is heating NOTE The zone temperature shown is always return air temperature Pressing the soft key under each zone allows the setpoint for that zone to b...

Страница 38: ...pward Zone 1 would be heating The absence of an arrow indicates that a Zone is in Null CYCLE SENTRY Continuous Mode Key If the Cycle Sentry Icon is present as shown in Figure 5 the unit is operating i...

Страница 39: ...ches the unit to high speed operation Operating the unit in low speed pulldown can save up to 15 fuel during the initial pulldown without significantly increasing the overall unit run time For set poi...

Страница 40: ...or Shutdown Alarm Codes exist If a zone level Alarm condition exists the Alarm Icon will appear in the offending zone as shown in Figure 8 A Zone Level Alarm exists in Zone 2 Figure 8 Zone Level Alar...

Страница 41: ...ar momentarily When the power down sequence is complete the display will be blank For more information see Turning the Unit On and Off later in this chapter Defrost Key The DEFROST Hard Key is used to...

Страница 42: ...ff when the temperature sensed by the internal sensor rises above 37 4 F 3 C The heater draws from 1 4 to 1 7 amps when energized The colder the ambient temperature the longer it will take for the hea...

Страница 43: ...Startup Screen When the unit is ready to run the Standard Display appears The 2 Zone display is shown in Figure 14 Figure 14 2 Zone display Pressing the OFF hard key stops unit operation The controll...

Страница 44: ...perature and setpoint for two zones The absence of the Cycle Sentry Icon at the top of the display shows that the unit is operating in Continuous mode The return air temperature for Zone 1 is 8 2 F wi...

Страница 45: ...he return air temperature for Zone 3 is 48 8 F with a 50 F setpoint The up pointing arrow indicates that Zone 3 is heating The soft key under each zone allows the Setpoint for that zone to be changed...

Страница 46: ...ox temperature All bulkheads should be taken down to create one large compartment With the exception of defrost the operating mode of each zone evaporator s will be same when in this mode Unit control...

Страница 47: ...display will return to the TemperatureWatch Display after defrost is initiated or the operating mode is changed In the Three Zone TemperatureWatch display the Menu soft key label covers the Zone 3 lab...

Страница 48: ...YES and NO soft keys confirm the setpoint change Figure 25 When the desired setpoint has been selected using the and or soft keys press the YES soft key to confirm and load the new setpoint If the set...

Страница 49: ...iefly show PROGRAMMING NEW SETPOINT PLEASE WAIT The display then confirms the new setpoint for two seconds Figure 26 Figure 26 New Setpoint Confirmation If the NO soft key is pressed the display will...

Страница 50: ...or soft key the setpoint is not changed and the display returns to the Setpoint Display The display briefly shows SETPOINT NOT CHANGED and Alarm Code 127 Setpoint Not Entered is set to indicate that...

Страница 51: ...ne 2 setpoint display appears as shown in Figure 29 If the zone is turned on the third soft key will be labeled TURN ZONE OFF If the zone is turned off the third soft key will be labeled TURN ZONE ON...

Страница 52: ...ngine will preheat and start as required when the unit is turned on If any keys are being pressed on the HMI control panel prior to the engine start the engine preheat and start will be delayed until...

Страница 53: ...d until 10 seconds after the last key is pressed CAUTION The motor may start automatically any time the unit is turned on When the motor is preparing to start the HMI control panel will display the mo...

Страница 54: ...RTING THE ELECTRIC MOTOR Figure 36 Electric Motor Start Switching from Electric to Diesel Units equipped with the SmartPower option only If the Diesel to Electric Autoswitch Enabled feature in Guarded...

Страница 55: ...nput and Alarm Code 84 Restart Null NOTE The CLEAR Soft Key will not clear these two alarms Then the prompt screen in Figure 38 in will appear Figure 38 Prompt Screen If YES is selected then the displ...

Страница 56: ...t allow manual defrost under some conditions NOTE If the Rail Alternate feature is set ENABLED then a manual defrost cycle is available with temperatures less than or equal to 55 F 13 C To initiate a...

Страница 57: ...Figure 43 Bar Indicator See summary of Initiating a Manual Defrost Cycle displays in Figure 44 Terminating a Defrost Cycle The defrost cycle terminates automatically when the coil temperature is great...

Страница 58: ...Operating Instructions 56 Figure 44 Initiating a Manual Defrost Cycle Defrost Key...

Страница 59: ...by OptiSet Plus Cycle Sentry or Continuous Mode is selected by pressing the Cycle Sentry Continuous Key Figure 45 The unit is currently operating in Continuous Mode as shown by the absence of the Cycl...

Страница 60: ...ds Figure 47 Figure 47 Mode Confirmed The display then returns to the Standard Display In the example here the unit is running in Cycle Sentry Mode as shown by the presence of the Cycle Sentry Icon at...

Страница 61: ...le Sentry Icon Lower Right Corner Pressing the Cycle Sentry Continuous key again allows the operator to change back to Continuous Mode operation IMPORTANT If the unit is in Cycle Sentry null and the m...

Страница 62: ...Operating Instructions 60 Figure 50 Selecting Cycle Sentry or Continuous Mode Cycle Sentry Continuous Key...

Страница 63: ...ce will appear Press and hold the UP and DOWN Keys to scroll thru the menu choices Figure 52 When the desired selection is shown on the display press the SELECT Key to access it The Pretrip submenu is...

Страница 64: ...ic Mode or from Electric Mode to Diesel Mode during a Pretrip Test if these features are enabled and the auto switch conditions occur Conditions where Pretrip Tests are not Allowed If any shutdown ala...

Страница 65: ...gine Start The Engine will start automatically Defrost If the coil temperature is below 45 F 7 C a defrost cycle is initiated RPM Check The engine RPM in high and low speed is checked during the Cool...

Страница 66: ...st is performed Before initiating a Pretrip Test clear all alarm codes To stop a Pretrip Test at any time turn the unit off Pretrip Tests are initiated using the Pretrip Menu or the Pretrip Key if pre...

Страница 67: ...it is not running a Full Pretrip Test will be initiated If the unit is running in either diesel or electric mode a Running Pretrip Test will be performed Figure 55 Programming Pretrip Mode If all alar...

Страница 68: ...above the unit is performing Test 1 of 26 Sensor Check The soft keys may be used during the Pretrip Test to select the Hourmeter Gauge or Sensor menus To stop a Pretrip Test at any time turn the unit...

Страница 69: ...will direct the technician to the cause of the problem Figure 59 Pretrip Pass If the Pretrip Test results are CHECK or FAIL the problem should be diagnosed and corrected before the unit is released f...

Страница 70: ...Operating Instructions 68 Figure 60 Performing a Pretrip Test 1 Alarms Cleared No Yes See Figure 61 Exit Pretrip Test clear alarms restart Pretrip Test...

Страница 71: ...Operating Instructions 69 Figure 61 Performing a Pretrip Test 2 From Figure 60...

Страница 72: ...ll not appear in the Main Menu IMPORTANT Exercise care when changing languages as once changed all HMI Control Panel displays will be in the new language Available Languages The following languages ar...

Страница 73: ...Only languages enabled from the Guarded Access Menu are available When the desired language is shown press the YES Key to confirm the choice Figure 64 Language Menu The display will briefly show PROG...

Страница 74: ...uage To select a different Main Menu item press the NEXT SIGUIENTE Key To return to the Standard Display press the EXIT SALIDA Key All displays will now be in the new language Espa ol Spanish is shown...

Страница 75: ...ick Access Should it be necessary at any time to change to English or any other installed language return to the Standard Display and then press and hold the first and last soft keys for 5 seconds as...

Страница 76: ...ear in the current language as shown in Figure 69 Press the or Keys to select the desired language When the desired language is shown press the SI YES Key to confirm the choice Figure 69 Language Menu...

Страница 77: ...e Log Alarm notice will appear on the display for 30 seconds as shown in Figure 70 The remote indicator alarm light if installed will also be on during this period The Standard Display will appear and...

Страница 78: ...t conditions are corrected and then restart If the unit is in a temporary shutdown Alarm Code 84 Restart Null will be present along with the associated Prevent Alarm In most cases the unit will restar...

Страница 79: ...ll be indicated by all of the following Figure 73 The Alarm Icon will appear The display backlight and optional remote alarm light will flash on and off The display will switch from normal video to re...

Страница 80: ...rm that is preventing diesel mode operation If the unit is switched back to diesel mode the alarm again become a diesel mode shutdown alarm and prevents unit operation In the same manner if a shutdown...

Страница 81: ...91 Check Electric Ready Input Clears automatically when the unit starts running Alarm Code 92 Sensor Grades Not Set Clears when the sensor grade is changed from 5H If the Limited Alarm Restarts featu...

Страница 82: ...Press the UP or DOWN Key Figure 75 as required to choose the Alarms Menu When the Alarms Menu is shown press the SELECT Key to select the Alarms menu Figure 75 SELECT Key The number of alarms if more...

Страница 83: ...riefly show CLEARING ALARM 5 PLEASE WAIT Then the Alarm Menu will reappear Figure 79 Note that Alarm Code 64 Pretrip Reminder cannot be cleared using the CLEAR Key This alarm will clear automatically...

Страница 84: ...Check the oil level and add oil as required clear the alarm and restart the engine Figure 82 EXIT Key To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Ke...

Страница 85: ...Operating Instructions 83 Figure 83 Displaying and Clearing Alarm Codes 1 See Figure 84...

Страница 86: ...Operating Instructions 84 Figure 84 Displaying and Clearing Alarm Codes 2 From Figure 83...

Страница 87: ...ges Gauges are displayed using the Gauges Menu From the Standard Display press the MENU Key Figure 85 Figure 85 MENU Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Ga...

Страница 88: ...the overflow tank as OK or LOW Engine Oil Pressure Displays the engine oil pressure as OK or LOW Engine Oil Level Displays the engine oil level as OK or LOW Amps Displays the current flow in amps to...

Страница 89: ...e Solenoid Purge V alve Liquid Line Solenoid Zone 1 Hot Gas Solenoid Zone 1 Suction Line Solenoid Zone 1 Liquid Line Solenoid Zone 2 Hot Gas Solenoid Zone 2 Suction Line Solenoid Zone 2 Drain Hose Hea...

Страница 90: ...l appear Press the UP or DOWN Key as required to choose the Sensors Menu When the Sensors Menu is selected press the SELECT Key to choose the Sensors menu Figure 89 Figure 89 SELECT UP Down Keys The f...

Страница 91: ...Temperature Displays the temperature of the Zone 2 Return Air Sensor Zone 2 Discharge Air Temperature Displays the temperature of the Zone 2 Discharge Air Sensor Zone 2 Temperature Differential Displ...

Страница 92: ...of the CargoWatch Data Logger 6 temp sensor Board Temperature Sensor Displays the temperature of the HMI control panel PC board Data Logger CargoWatch The CargoWatch Data Logger is physically located...

Страница 93: ...oose the Data Logger menu Figure 92 Figure 92 SELECT Key The Data Logger Menu will appear Sending Start of Trip Marker to CargoWatch and ServiceWatch Data Loggers To send a Start of Trip marker to the...

Страница 94: ...e printer port Press the DOWN Key to select the PRINT VIEW feature and press the SELECT Key to choose Print View Figure 94 PRINT VIEW SELECT The Print Data Menu will appear Figure 95 The first Print D...

Страница 95: ...printer Press the SELECT Key to print the ticket The Trip Ticket is a long ticket that shows details for the current trip including a temperature history The Trip Ticket is also called a Journey Ticke...

Страница 96: ...wed from the Maintenance Menu even if they are not enabled The hourmeters shown below are implemented Viewing Hourmeters Only Hourmeters that have been enabled in Guarded Access are shown from the Mai...

Страница 97: ...shown To return to the Standard Display press the EXIT Key When shipped from the factory only these hourmeters are enabled for viewing from the Main Menu Total Unit Run Hours Total Engine Run Hours To...

Страница 98: ...t Run Time Maintenance Reminder 1 occurs Total Run Reminder 2 User Programmable The number of hours before a Total Unit Run Time Maintenance Reminder 2 occurs Controller Power On Total hours the contr...

Страница 99: ...enabled from the Guarded Access Main Menu Configuration Menu Allows temperatures to be displayed in either Fahrenheit or Celsius degrees if enabled from the Guarded Access Main Menu Configuration Men...

Страница 100: ...will appear Figure 102 To choose that function press the SELECT Soft Key To Scroll through the enabled features in the Change Mode Menu press the UP and DOWN Soft Keys Figure 102 Change Mode Menu Poss...

Страница 101: ...in Cycle Sentry Mode the Cycle Sentry Icon will be present in the upper right corner of the display as shown in Figure 103 If the Cycle Sentry Icon is not present the unit is operating in Continuous...

Страница 102: ...ill appear briefly the unit will switch to Continuous Mode operation and the Cycle Sentry Icon will disappear To turn Cycle Sentry back on press the SELECT Key again To leave this menu without changin...

Страница 103: ...same setpoint All bulkheads should be taken down to create one large compartment With the exception of defrost the operating mode of each zone evaporator s will be same when in this mode Unit control...

Страница 104: ...P and DOWN Soft Keys and press the SELECT Soft Key to select the choice Figure 109 SELECT Soft Key Temperatures will be displayed in the selected units To leave this menu without changing the setting...

Страница 105: ...hout turning the Keypad Lockout feature on press the NO Soft Key Figure 111 Figure 111 YES and NO Soft Keys If the YES Soft Key was pressed Keypad Lockout is active Repeat the process to turn the Keyp...

Страница 106: ...lected time is reached the unit will start and resume normal operation If a Wakeup Time is selected the following features are available Day to Wake Up This feature allows the day the unit is to wake...

Страница 107: ...to Electric Auto switch feature is set YES Diesel Mode Operation If a unit equipped with the electric standby Smart Power option is running in Electric Mode and the Electric to Diesel Auto switch feat...

Страница 108: ...ic Mode If electric standby power is not available or fails the display will prompt for a return to Diesel Mode as shown below Any engine related Shutdown Alarms become Log Alarms when the unit is swi...

Страница 109: ...ic Mode and the Guarded Access Electric to Diesel Autoswitch Enabled feature is set YES then the unit will automatically switch to Diesel Mode operation when standby power is no longer available The s...

Страница 110: ...unit is switched to Diesel Mode operation If the unit is switched back to Electric Mode these alarms again become Shutdown Alarms Adjust Brightness The brightness of the HMI Control Panel display can...

Страница 111: ...119 When the Adjust Brightness is selected press the SELECT Key to choose the Adjust Brightness Figure 119 Adjust Brightness Menu The Display Brightness menu will appear as shown below Press the UP o...

Страница 112: ...the HMI Control Panel can be checked Time and Date cannot be changed from the Main Menu The time and date is accessed using the Main Menu From the Standard Display press the MENU Key Figure 121 Figur...

Страница 113: ...eturn to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again Clear All ECU Faults Pressing this key will clear all existing Engine Control Unit ECU Fault Codes...

Страница 114: ...rd Display press the MENU Key Figure 124 Figure 124 MENU Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Clear All ECU Faults Menu When the Clear All ECU Faults Menu i...

Страница 115: ...s 113 Figure 126 CLEAR Soft Key All Engine Control Unit ECU Faults and associated Thermo King Faults will be cleared To return to the Main Menu press the EXIT Key To return to the Standard display pre...

Страница 116: ...n loading the trailer from a warehouse with door seals 2 Spot check and record load temperature while loading Especially note any off temperature product 3 Load the product so that there is adequate s...

Страница 117: ...es 2 Tight doors and gaskets 3 Center bulkhead with tight air seals multiple compartment trailers 4 Good air circulation around load 5 Proper cargo temperature prior to loading 6 Interior exterior wal...

Страница 118: ...kheads In Place In the example in Figure 2 each Zone could be individually set to 35 F The evaporator in each compartment will then control the temperature in that compartment to the same 35 F setpoin...

Страница 119: ...is not within desired temperature range refer to the troubleshooting table on the following pages Correct problem as required 2 Repeat the Enroute Inspection every 30 minutes until the compartment tem...

Страница 120: ...liquid is not showing in the receiver tank sight glass the refrigerant charge may be low A competent refrigeration technician is required to add refrigerant or repair the system Contact the nearest T...

Страница 121: ...ntinue monitoring return air temperature until problem is corrected The unit did not start automatically Determine the cause for not starting Correct as required Continue monitoring return air tempera...

Страница 122: ...in the order that they occur as well as any other pertinent information This information is extremely valuable to service personnel NOTE In some cases alarms cannot be cleared or cannot be cleared af...

Страница 123: ...the Alarm Display as shown in Figure 2 The Alarm Menu must be used to view the existing alarms The unit may stop running and wait a timed interval or until conditions allow and then restart If the uni...

Страница 124: ...tric mode log alarm This allows the unit to run in electric mode without clearing the shutdown alarm that is preventing diesel mode operation If the unit is switched back to diesel mode the alarm agai...

Страница 125: ...OK To Run An alarm condition exists but does not affect unit operation Corrective action can occur at a later date Check As Specified An alarm condition exists that could affect unit operation Follow...

Страница 126: ...rt alarm at end of day X 4 Check Control Discharge Air Sensor Zone Manually monitor load temperature Report alarm at end of day X 5 Check Ambient Temp Sensor Report alarm at end of day X 6 Check Coola...

Страница 127: ...d of day X 18 High Engine Coolant Temperature If unit is shutdown repair immediately Otherwise report alarm at end of day X 19 Low Engine Oil Pressure It unit is shutdown repair immediately Otherwise...

Страница 128: ...eport alarm at end of day X 28 Pretrip Abort Report alarm at end of day X 31 Check Oil Pressure Switch If unit is shutdown repair immediately Otherwise report alarm at end of day X 32 Refrigeration Ca...

Страница 129: ...ture If unit is shutdown repair immediately Otherwise report alarm at end of day X 42 Unit Forced to Low Speed Report alarm at end of day X 43 Unit Forced to Low Speed Modulation Report alarm at end o...

Страница 130: ...estart unit X 56 Check Host Evap Fan Low Speed If unit is shutdown repair immediately Otherwise report alarm at end of day X 57 Check Host Evap Fan High Speed If unit is shutdown repair immediately Ot...

Страница 131: ...rt alarm at end of day X 67 Check Liquid Line Solenoid Circuit Zone If unit is shutdown repair immediately Otherwise report alarm at end of day X 68 Internal Controller Fault Code If unit is shutdown...

Страница 132: ...pair immediately Otherwise report alarm at end of day X 91 Check Electric Ready Input If unit is shutdown repair immediately Otherwise report alarm at end of day X 92 Sensor Grades Not Set Zone Report...

Страница 133: ...ck Suction Line Solenoid Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 111 Unit Not Configured Correctly Zone Report alarm at end of day X 112 Check Remote Fans...

Страница 134: ...e Be sure the setpoint is set to the required temperature X 128 Engine Run Time Maintenance Reminder 1 Report alarm at end of day X 129 Engine Run Time Maintenance Reminder 2 Report alarm at end of da...

Страница 135: ...ion Unit cannot operate and is shut down Repair immediately X 145 Loss of Controller ON Feedback Signal If unit is shut down repair immediately Otherwise report alarm at end of the day X 146 Software...

Страница 136: ...o Load Report alarm at end of the day X 159 Check Battery Condition Report alarm at end of the day X 160 Lost Radio Expansion Board REB CAN Communication Report alarm at end of the day X 203 Check Dis...

Страница 137: ...ort alarm at end of day X 501 Check Host Evaporator Fan High Speed If unit is shutdown repair immediately Otherwise report alarm at end of day X 505 Check Roadside Condenser Fan Motor Speed Circuit If...

Страница 138: ...e to operate and has been shut down Repair immediately X 518 Generator Ground Fault If unit is shutdown repair immediately Otherwise report alarm at end of day X 519 Check Battery Charger Input Power...

Страница 139: ...mmediately Otherwise report alarm at end of day X 526 Generator Operational Limit Output Current If unit is shutdown repair immediately Otherwise report alarm at end of day X 528 Failed J1939 CAN Comm...

Страница 140: ...of day X 544 Battery Charger External Short Maintenance information only Report alarm at end of day X 545 Battery Charger Output Voltage Exceeded Limit Maintenance information only Report alarm at en...

Страница 141: ...ion only Report alarm at end of day X 553 Battery Charger Operating Derated Due to High Temp Maintenance information only Report alarm at end of day X 599 Engine Service Tool Connected Report alarm at...

Страница 142: ...shut down repair immediately Otherwise report alarm at end of the day X 818 EGR Valve Actuator Error Report alarm at end of the day X 819 ECU Power Relay Error Report alarm at end of the day X 820 Mai...

Страница 143: ...alarm at end of the day X 836 Major ECU Failures Report alarm at end of the day X 838 Intake Air System Error Report alarm at end of the day X 839 Engine Speed Error Report alarm at end of the day X...

Страница 144: ...53 Engine Overspeed No DTC If unit is shut down repair immediately Otherwise report alarm at end of the day X 854 Engine Protection Self Shutdown If unit is shut down repair immediately Otherwise repo...

Страница 145: ...start a damaged or frozen battery Check the vent caps to make sure they are tight 4 Identify the positive and negative battery terminals 5 Remove the red cover from the positive battery terminal on th...

Страница 146: ...nnecting Jumper Cables 1 Unit Discharged 12 Volt Battery Good 12 Volt Battery Unit Engine 2 3 4 1 Positive Terminal on Unit Battery 3 Negative Terminal on Good Battery 2 Positive Terminal on Good Batt...

Страница 147: ...jump start the unit start the vehicle and let it run for a few minutes This will help charge the discharged battery 11 Turn the unit on and let it start automatically or start it manually If the unit...

Страница 148: ...Battery Good 12 Volt Battery Unit Engine 3 2 1 1 Starter Mounting Bolt on Unit Engine 3 Positive Terminal on Good Battery 2 Negative Terminal on Good Battery 4 Positive Terminal on Unit Battery Figure...

Страница 149: ...y Terms of the Thermo King Warranty are available on request from your Thermo King Dealer See the EPA Emission Control System Warranty Statement chapter in this manual for the non road diesel engine i...

Страница 150: ...k on dipstick Oil Type API Classification CI 4 or better ACEA Rating E3 or better for Europe Recommended oil viscosity based on ambient temperature 14 F to 122 F 10 C to 50 C SAE 15W 40 Synthetic 5 to...

Страница 151: ...lla Saturn General Motors Dex Cool Caterpillar ELC Detroit Diesel POWERCOOL Plus CAUTION Do not add GREEN or BLUE GREEN conventional coolant to cooling systems using RED Extended Life Coolant except i...

Страница 152: ...ers Refrigeration System Contact your Thermo King dealer for refrigeration system service or maintenance Engine Oil Filter EMI 3000 Hour P N 11 9959 Fuel Filter EMI 3000 Hour P N 11 9957 Air Filter EM...

Страница 153: ...vy duty and rated with a minimum of 95 amp hr Thermo King ReliaMax 925N 925 CCA wet cell battery is recommended for both warm and cold climates Thermo King EON 1150 CCA AGM battery is recommended for...

Страница 154: ...ac to 230 Vac in units configured to use electric standby input voltage of 460 Vac Electric Motor and Overload Relay Voltage Phase Frequency Horsepower Kilowatts rpm Full Load amps Overload Relay Sett...

Страница 155: ...s 19 HP Motor 460 3 60 60 amps Extension Cord Size 12 HP Motor 230 3 60 All 4 conductor 2000 Vac Type W Power Cable 8 AWG Power Cable 25 to 50 foot length 12 HP Motor 230 3 60 6 AWG Power Cable 75 foo...

Страница 156: ...etrip Test Engine Check fuel supply Check engine oil level Inspect belts for condition and proper tension Check engine oil pressure hot on high speed should display OK Listen for unusual noises vibrat...

Страница 157: ...hever occurs first Replace fuel filter water separator Change engine oil and oil filter hot Requires oil with API Rating CI 4 or better ACEA Rating E3 for Europe Inspect clean EGR system valve piping...

Страница 158: ...ctrical Inspect battery terminals and electrolyte level Inspect wire harness for damaged wires or connections Inspect AC generator and alternator wire connections for tightness Inspect electric motors...

Страница 159: ...compressor efficiency and pump down refrigeration system Empty oil collection container mounted on compressor Replace dehydrator and check discharge and suction pressure every two 2 years Pretrip Ever...

Страница 160: ...bulkheads Inspect idlers for bearing wear noise Clean entire unit including condenser and evaporator coils and defrost drains Check all unit and fuel tank mounting bolts brackets lines hoses etc Pret...

Страница 161: ...159 Serial Number Locations Serial Number Plate and Locations Located on Rear Evaporator Housing Located on Frame in Engine Compartment near battery...

Страница 162: ...ing dealer to reach a dealer without success then call the Toll Free Emergency Cold Line Number 888 887 2202 The answering service at the factory will assist you in reaching a dealer to get the help y...

Страница 163: ...into the atmosphere We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere In addition service personnel must be aware of Federal regulations...

Страница 164: ...162 CALIFORNIA Proposition 65 Warning Diesel exhaust is a chemical known to the State of California to cause cancer...

Страница 165: ......

Страница 166: ...and homes Ingersoll Rand s Climate Solutions sector delivers energy ef cient HVACR solutions for customers globally Its world class brands include Thermo King the leader in transport temperature contr...

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