
FABRICATOR 210
June 19, 2006
6-5
FAULT
CAUSE
REMEDY
1. Weld beads a
r
e too
small
a. Dec
r
ease t
r
avel speed
2. Weld penet
r
ation
na
rr
ow and deep
a. Reduce cu
rr
ent and voltage and inc
r
ease
Mig to
r
ch t
r
avel speed o
r
select a lowe
r
penet
r
ation shielding gas.
A. Weld c
r
acking
3. Excessive weld
st
r
esses
a. Inc
r
ease weld metal st
r
ength o
r
r
evise
design
4. Excessive voltage
a. Dec
r
ease voltage by
r
educing the
voltage selection switch.
5. Cooling
r
ate too fast a. Slow the cooling
r
ate by p
r
eheating pa
r
t
to be welded o
r
cool slowly.
6. Weld speed too fast
a. Reduce weld speed.
1. Faulty
r
ectifie
r
unit
a. Have an Acc
r
edited THERMAL ARC
Se
r
vice Agent to test then
r
eplace the
faulty component.
2. Loose welding cable
connection.
a. Check all welding cable connections.
B. Cold weld puddle
3. Low P
r
ima
r
y Voltage a. Contact supply autho
r
ity
4. Weld speed too fast
a. Reduce weld speed.
1. The MIG to
r
ch has
been connected to
the w
r
ong pola
r
ity on
the f
r
ont panel.
a. Connect the MIG to
r
ch to the positive
(+) welding te
r
minal fo
r
solid wi
r
es and
gas shielded flux co
r
ed wi
r
es. Refe
r
to
the elect
r
ode wi
r
e manufactu
r
e
r
fo
r
the
co
rr
ect pola
r
ity.
C. A
r
c does not have a
c
r
isp sound that
sho
r
t a
r
c exhibits
when the wi
r
efeed
speed and voltage
a
r
e adjusted
co
rr
ectly.
2. Weld speed too fast
a. Reduce weld speed.
Table 6-3b: Welding P
r
oblems and Solutions continued
Содержание A-07360
Страница 2: ......
Страница 36: ...FABRICATOR 210 3 16 June 19 2006 NOTES...
Страница 49: ...FABRICATOR 210 June 19 2006 4 13 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK...
Страница 52: ...FABRICATOR 210 4 16 June 19 2006 NOTES...
Страница 60: ...FABRICATOR 210 6 6 June 19 2006...
Страница 78: ...FABRICATOR 210 8 4 June 19 2006...
Страница 88: ...FABRICATOR 210 9 10 June 19 2006...
Страница 94: ...FABRICATOR 210 A 6 June 19 2006 APPENDIX 5 MAIN PCB CIRCUIT DIAGRAM 30 VAC Art A 07520...
Страница 96: ...FABRICATOR 210 A 8 June 19 2006 APPENDIX 6 SPOT TIMER CIRCUIT DIAGRAM Art A 07521...
Страница 100: ......