10
PRePARATION
© TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020
3 PREPARATION
3.1 TOOLS REQUIRED
TOOLS
USE
5 – 30 Nm torque wrench with 10 and 13 mm sockets and
6 mm hexagon socket
e.g. for tightening the grounding connections and the AC and
DC connections to the to the battery modules or the DC con-
necting cables on the SMA Sunny Island
5 mm hex key
fastening screws on the cover of the SMA Sunny Island
TX 25, TX 30 Torx screwdriver
e.g. for fastening baying connectors in double cabinets, for
example
PH 3 Phillips screwdriver
fastening the battery modules and APU LV in the battery
cabinet
50 mm² and 120 mm² crimping tool
crimping the ring cable lug, for example for the DC connecting
cable on the SMA Sunny Island or bat fuse
Multimeter > 400 V
AC
and > 150 V
DC
measuring the power supply and battery voltages and testing
the battery modules’ state of charge
19 mm spanner
optional: lifting the cabinet cover, fitting the spacers
Side cutters and combination pliers
working with the DC connection plastic cover plates on the
battery modules
3.2 TRANSPORT TO THE END CUSTOMER
Transport regulations and safety information
All the requirements set down in the German Ordinance on the Transport of Dangerous Goods by
Road, Rail and Inland Waterways (GGVSEB) and the European Agreement Concerning the International
Carriage of Dangerous Goods by Road (ADR) must be adhered to.
•
The TS 48 V may only be transported by the manufacturer or by a forwarding agency engaged by
the manufacturer. Should transport on public roads nevertheless be necessary, this may only be
carried out by personnel who have received appropriate training and instruction. This instruction is
to be documented and carried out periodically.
•
Smoking is prohibited in the vehicle during the transport journey, and also in the immediate vicinity
during loading and unloading.
•
Two tested Class D metal fire extinguishers (minimum capacity: 2 kg) and equipment for dangerous
goods in accordance with the ADR are to be carried in the vehicle.
•
The freight carrier is prohibited from opening the outer packaging of the battery module.
DANGER! Risk of injury
due to improper transport in a vehicle.
Improper transport and/or inadequate transport locks can cause the load to slide or topple over, lead-
ing to injuries. Position the cabinet vertically and in such a way that it cannot slide around in the vehi-
cle, and use securing straps to prevent it from toppling over and sliding.
CAUTION! Risk of injury due to the battery cabinet toppling over.
The cabinet usually weighs over 100 kg and may topple over if tilted excessively, causing injuries or
material damage.
CAUTION! Risk of injury if safety shoes are not worn when the cabinet is being transported.
If hazards occur, injuries such as crushing injuries can occur due to the heavy self-weight of compo-
nents when the cabinet or battery modules are being transported. For this reason, all individuals
involved must wear safety shoes with protective toe caps.
