C
ONTENTS
Page No.
Chapter 1 Overview
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2 Ordering Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-3 Programming Port and DIP Switch . . . . . . . . . . . . . 4
1-4 Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-5 Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-6 System Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-7 Parameter Description . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 2 Installation
2-1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-3 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . 18
2-4 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-5 Sensor Installation Guidelines . . . . . . . . . . . . . . . 19
2-6 Thermocouple Input Wiring . . . . . . . . . . . . . . . . . 19
2-7 RTD Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-8 Linear DC Input Wiring . . . . . . . . . . . . . . . . . . . . . 20
2-9 CT/Heater Current Input Wiring . . . . . . . . . . . . . . 21
2-10 Event Input wiring . . . . . . . . . . . . . . . . . . . . . . . . 22
2-11 Output 1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2-12 Output 2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-13 Alarm 1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-14 Alarm 2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-15 RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2-16 RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2-17 Analog Retransmission . . . . . . . . . . . . . . . . . . . . 30
2-18 Programming Port . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 3 Programming Basic Functions
3-1 Input 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-2 OUT1 and OUT2 Types . . . . . . . . . . . . . . . . . . . . 34
3-3 Configuring User Menu . . . . . . . . . . . . . . . . . . . . . 35
3-4 Display SV Instead of PV . . . . . . . . . . . . . . . . . . . 35
3-5 Heat Only Control . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-6 Cool Only Control . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-7 Heat-Cool Control . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-8 Dwell Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-9 Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-10 Deviation Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 42
3-11 Deviation Band Alarms . . . . . . . . . . . . . . . . . . . . 43
3-12 Heater Break Alarm . . . . . . . . . . . . . . . . . . . . . . 44
3-13 Loop Break Alarm . . . . . . . . . . . . . . . . . . . . . . . . 45
3-14 Sensor Break Alarm . . . . . . . . . . . . . . . . . . . . . . 46
3-15 SP1 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-16 PV1 Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3-17 Failure Transfer . . . . . . . . . . . . . . . . . . . . . . . . . 48
C
ONTENTS
Page No.
3-18 Bumpless Transfer . . . . . . . . . . . . . . . . . . . . . . . 49
3-19 Self-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3-20 Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3-21 Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3-22 Signal Conditioner DC Power Supply . . . . . . . . . 55
3-23 Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3-24 Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-25 Heater Current Monitoring . . . . . . . . . . . . . . . . . 58
3-26 Reload Default Values . . . . . . . . . . . . . . . . . . . . . 58
Chapter 4 Full Function Programming
4-1 Event Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4-2 Second Set Point . . . . . . . . . . . . . . . . . . . . . . . . . 60
4-3 Second PID Set . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4-4 Ramp and Dwell . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4-5 Remote Set Point . . . . . . . . . . . . . . . . . . . . . . . . . 63
4-6 Differential Control . . . . . . . . . . . . . . . . . . . . . . . . 64
4-7 Output Power Limits . . . . . . . . . . . . . . . . . . . . . . . 65
4-8 Data Communication . . . . . . . . . . . . . . . . . . . . . . 66
4-9 Analog Retransmission . . . . . . . . . . . . . . . . . . . . . 67
4-10 Digital Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4-11 Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4-12 Pump Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4-13 Remote Lockout . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 5 Applications
5-1 Pump/Pressure Control . . . . . . . . . . . . . . . . . . . . 71
5-2 Variable Period Full Wave SSR (VPFW SSR) . . . 73
5-3 Heat Only Control . . . . . . . . . . . . . . . . . . . . . . . . . 75
5-4 Cool Only Control . . . . . . . . . . . . . . . . . . . . . . . . . 76
5-5 Heat-Cool Control . . . . . . . . . . . . . . . . . . . . . . . . . 77
5-6 Ramp and Dwell . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5-7 Remote Set Point . . . . . . . . . . . . . . . . . . . . . . . . . 80
5-8 Differential Control . . . . . . . . . . . . . . . . . . . . . . . . 81
5-9 Dual Set Point/PID . . . . . . . . . . . . . . . . . . . . . . . . 82
5-10 RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5-11 RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5-12 Retransmit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Chapter 6 Calibration
. . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 7 Error Codes and Troubleshooting
. . . . 91
Chapter 8 Specifications
. . . . . . . . . . . . . . . . . . . . . 95
Appendix
A-1 Menu Existence Conditions . . . . . . . . . . . . . . . . . 97
A-2 Factory Menu Description . . . . . . . . . . . . . . . . . 100
A-5 Memo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
A-6 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Warning Symbol
This symbol calls attention to an operating procedure, practice, or
the like which, if not correctly performed or adhered to, could
result in personal injury or damage to or destruction of part or all
of the product and system. Do not proceed beyond a warning
symbol until the indicated conditions are fully understood and met.
Using the Manual
Installers. . . . . . . . . . . . . . . . . . . . . . . . . . . . Read Chapters 1, 2
Basic Function User. . . . . . . . . . . . . . . . . Read Chapters 1, 3, 5
Enhanced Function User . . . . . . . . . . . Read Chapters 1, 3, 4, 5
System Designer . . . . . . . . . . . . . . . . . . . . . . Read All Chapters
Expert User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read Page 10
NOTE:
It is strongly recommended that a process should incorporate
a LIMIT CONTROL like TEC-910 which will shut down the
equipment at a preset process condition in order to preclude
possible damage to products or system.
Information in this user’s manual is subject to change without
notice.
Copyright © 2011, Tempco Electric Heater Corporation, all rights
reserved. No part of this publication may be reproduced,
transmitted, transcribed or stored in a retrieval system, or
translated into any language in any form by any means without
the written permission of Tempco Electric Heater Corporation.
Содержание TEC-2500
Страница 2: ...NOTES...
Страница 4: ...NOTES...
Страница 10: ...6...
Страница 11: ...7 1 5 Menu Overview...
Страница 13: ...9 1 7 Parameter Description...
Страница 14: ...10...
Страница 16: ...12...
Страница 17: ...13...
Страница 18: ...14...
Страница 19: ...15...
Страница 20: ...16 NOTES...
Страница 25: ...21 2 9 CT Heater Current Input Wiring...
Страница 27: ...23 2 11 Output 1 Wiring Continued...
Страница 29: ...25...
Страница 31: ...27 2 14 Alarm 2 Wiring...
Страница 32: ...28 2 15 RS 485...
Страница 34: ...30 2 17 Analog Retransmission...
Страница 35: ...31 2 18 Programming Port See figure 1 3 in section 1 3 to find the programming port location...
Страница 36: ...32 NOTES...
Страница 45: ...41 Although the above descriptions are based on alarm 1 the same conditions can be applied to alarm 2...
Страница 94: ...90 NOTES...
Страница 96: ...92...
Страница 97: ...93...
Страница 98: ...94 NOTES...
Страница 101: ...97 A 1 Menu Existence Conditions...
Страница 102: ...98...
Страница 103: ...99...
Страница 104: ...100 A 2 Factory Menu Description...
Страница 105: ...101 A 5 Memo Use the following table as a master copy for your settings page 1 of 2...
Страница 106: ...102...