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A-96.250.451 / 190121

AMI Deltacon Power

4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1. Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.2. Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.3. Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.1 Remove the Sensor from the Flow Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.4. Changing the Cation Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.5. Changing the inlet filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.6. Tube Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.7. Replace the Deaeration Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.7.1 Exchange deaeration tube of cation exchanger bottle . . . . . . . . . . . . . . . . . . 45

6.7.2 Exchange deaeration tube of pre-rinse bottle. . . . . . . . . . . . . . . . . . . . . . . . . 45

6.8. Longer Stop of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.1. Error List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.1. Messages (Main Menu 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.5. Installation (Main Menu 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Program List and Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10. Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

10.1. SWAN Cation Exchanger Resin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11. Default Values  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  79
12. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  82
13. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  84

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Содержание AMI Deltacon Power

Страница 1: ...Operator s Manual Firmware V6 21 and higher AMI Deltacon Power A 96 250 451 190121...

Страница 2: ...technical specialists around the world For any technical question contact your nearest Swan representative or the manufacturer Swan Analytische Instrumente AG Studbachstrasse 13 8340 Hinwil Switzerla...

Страница 3: ...inless Steel at Sample Inlet 18 3 3 2 FEP Tube at Sample Outlet 19 3 4 Installation of Cation Exchanger 20 3 5 Electrical Connections 21 3 5 1 Connection Diagram 23 3 5 2 Power Supply 24 3 6 Input 25...

Страница 4: ...deaeration tube of cation exchanger bottle 45 6 7 2 Exchange deaeration tube of pre rinse bottle 45 6 8 Longer Stop of Operation 46 7 Troubleshooting 47 7 1 Error List 48 7 2 Replacing Fuses 52 8 Prog...

Страница 5: ...e safety instructions are given throughout this manual at the re spective locations where observation is most important Strictly fol low all safety instructions in this publication Target audience Ope...

Страница 6: ...vention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipment mi...

Страница 7: ...0121 AMI Deltacon Power Safety Instructions 7 Warning Signs The warning signs in this manual have the following meaning Electrical shock hazard Corrosive Harmful to health Flammable Warning general At...

Страница 8: ...ibili ty for any claim resulting from unauthorized modification or alter ation WARNING Electrical Shock Hazard If proper operation is no longer possible the instrument must be disconnected from all po...

Страница 9: ...mostly NaCl phosphate concentration is 0 5 ppm pH value is 7 5 and 11 5 if pH value is 8 the concentration of contaminant must be small compared to the concentration of the alkalization agent No sand...

Страница 10: ...onitoring Surveillance of resin exhaustion Calculation of pH according to the VGB 450L edition 2006 Calculates the concentration of an alkaline substance present in the water Signal Outputs Two signal...

Страница 11: ...ric field which exerts force on the charged ions the positively charged cations move towards the negative elec trode cathode and the negatively charged anions towards the posi tive electrode anode The...

Страница 12: ...d through the cation ex changer bottle M where all alkalization agent is eliminated After wards the cation conductivity of the sample is measured with the second conductivity sensor H The sample leave...

Страница 13: ...cell block Flow regulating valve Pre rinse inlet Pre rinse outlet Pre rinsed cation exchanger bottle Sample inlet Second conductivity sensor I J K L M N Flow meter Sample collector Deaeration tube cat...

Страница 14: ...s steel tube Sample outlet G adapter for flexible tube 15 x 20 mm Measuring range Measuring range Resolution 0 055 to 0 999 S cm 0 001 S cm 1 00 to 9 99 S cm 0 01 S cm 10 0 to 99 9 S cm 0 1 S cm 100 t...

Страница 15: ...A 96 250 451 190121 AMI Deltacon Power Product Description 15 Dimensions Panel stainless steel Dimensions 280 x 850x 200 mm Screws 5 mm or 6 mm diameter Weight 10 kg...

Страница 16: ...ent Overview A B C D E F Panel Transmitter Specific conductivity sensor Cation conductivity sensor Flow cell Flow meter G H I J K L Flow regulating valve Sample collector Active cation exchanger Pre r...

Страница 17: ...onnect power cord do not switch on power yet Cation exchanger Fill up cation exchanger bottle with high purity water Remove the empty bottle and install the cation exchanger bottle With pre rinse set...

Страница 18: ...p 15 3 3 Connecting Sample Inlet and Outlet 3 3 1 Swagelok Fitting Stainless Steel at Sample Inlet Preparation Cut the tube to length and deburr it The tube must be straight and free from blemishes f...

Страница 19: ...Tube at waste funnel Connect the 1 2 tube C to the hose nozzle B and place it into a drain with atmospheric pressure A B C Stainless steel tube Union nut Compression ferrule D E F Compression cone Bo...

Страница 20: ...y water into the cation exchanger bottle C until the water level in the bottle reaches the beginning of the thread 3 Carefully without spilling water push the cation exchanger bottle over the inlet fi...

Страница 21: ...the power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comply with IP66 use the following cable thicknesses Note Protect unused cable glands Wire For...

Страница 22: ...e sure that the devices connected to the following contacts are disconnected from the power before resuming installation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not con...

Страница 23: ...llation 23 3 5 1 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible correspon...

Страница 24: ...nd has to be connected to the grounding terminal Installation requirements The installation must meet the following requirements Mains cable to comply with standards IEC 60227 or IEC 60245 flammable r...

Страница 25: ...e Max load1 A 250 VAC Alarm output for system errors Error codes see Troubleshooting p 47 Note With certain alarms and certain settings of the AMI transmitter the alarm relay does not switch The error...

Страница 26: ...of the relays described below For programming see Program List and Explanations p 58 Menu Installation Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 R...

Страница 27: ...t in paral lel to the load A snubber circuit is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1 A and control signals for PLC impulse pumps and so on can be connected wit...

Страница 28: ...output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 For programming see Program List and Explanations p 58 menu Installation 3 9 Interface Options The slot for interfaces can be used to e...

Страница 29: ...orresponding installation instruction Note Max burden 510 Third signal output 0 4 20 mA PCB 3 9 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a n...

Страница 30: ...consult the HART manual HART Interface PCB 3 9 4 USB Interface The USB Interface is used to store Logger data and for Firmware up load For detailed information see the corresponding installation in s...

Страница 31: ...rinsed cation exchanger resin from other suppliers can take a run in period of several hours to several days 4 2 Programming Sensor parameters Program all sensor parameters in Menu Installation Senso...

Страница 32: ...resin to Yes if you want to monitor the capacity of the cation exchanger resin Display Menu 4 4 1 Screen 1 Menu 4 4 2 Screen 2 Program display screens according to your requirements see pro gram list...

Страница 33: ...move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits to switch between display1 and 2 D to open a selected sub menu to accept an entry Exit Enter B C D A...

Страница 34: ...of resin yes D Keys locked transmitter control via Profibus E Time F F1 Process values Display 1 F2 Process values Display 2 G Sample temperature 2 H Sample temperature 1 I Sample flow in l h K Relay...

Страница 35: ...meters that might need to be mod ified during daily routine Normally password protect ed and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For init...

Страница 36: ...reboots the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interv...

Страница 37: ...months at sample flow 10 l h respectively 5 months at sample flow 5 l h 6 2 Stop of Operation for Maintenance 1 Stop sample flow 2 Shut off power of the instrument Monthly Check sample flow If the mon...

Страница 38: ...aminated clean it with soapy water and a pipe cleaner If the sensor is strongly contaminated dip the tip of the sensor into 5 hydrochloric acid for a short time 6 3 2 Install the Sensor into the Flow...

Страница 39: ...squeeze the exhausted cation exchanger bottle E be fore removing Thus no water will spill out of the flow cell when loosening the bottle 3 Unscrew and carefully remove the exhausted cation exchanger b...

Страница 40: ...pre rinse holder C 5 Carefully without spilling water push the cation exchanger bottle D over the inlet filter holder E into the bottle holder B 6 Screw the cation exchanger bottle into the bottle hol...

Страница 41: ...rage exhaust time flow 6 l h and must be verified by the user Cation Conductivity Operational Days for 1 l of Cation Exchange Resin with an Exchange Capacity of 1 8 eq l Flow Rate 6 l h Alkalization w...

Страница 42: ...Unscrew and carefully remove the cation exchanger bottle 4 For better access to the allen screws C unscrew and remove the filter holder B from the bottle holder A 5 Loosen the 4 allen screws with a 1...

Страница 43: ...1 AMI Deltacon Power Maintenance 43 6 6 Tube Connections A B C Pre rinse inlet Per rinse outlet Deaeration tube pre rinse bottle D E F Deaeration tube Cation exchanger bottle Tube fittings Sample coll...

Страница 44: ...inner diameter of 1 mm The deaeration tube E of the pre rinse bottle has an inner di ameter of 2 mm Preparation 1 Close the main tap to stop the sample flow 2 Remove cation exchanger bottle from the...

Страница 45: ...it 9 Screw the bottle holder to the flow cell 10 Screw the cation exchanger bottle into the bottle holder Do not tighten the bottle too firmly this could damage the gasket 11 Before installing the sam...

Страница 46: ...r bottle Thus no water will spill out of the flow cell when loosening the bottle 3 Unscrew and carefully remove the ion exchanger bottle with the exhausted resin 4 Close the ion exchanger bottle with...

Страница 47: ...ation only 1 alkalization agent acid base pair in the sample no mix ture the contamination is mostly NaCl phosphate concentration is 0 5 ppm if pH value is 8 the concentration of contaminat must be sm...

Страница 48: ...uring conditions are re covered i e Sample Flow low Such Errors are marked E0xx bold and orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Erro...

Страница 49: ...see 5 3 1 1 4 p 69 E008 Temp 1 low check process check programmed value see 5 3 1 1 4 p 69 E009 Sample Flow high check sample inlet pressure check programmed value see 5 3 1 3 2 p 71 E010 Sample Flow...

Страница 50: ...in Menu see 5 3 4 p 74 E026 IC LM75 call service E028 Signal output open check wiring on signal outputs 1 and 2 E030 EEProm Frontend call service E031 Cal Recout call service E032 Wrong Frontend call...

Страница 51: ...Alarm low check process check programmed value see 5 3 1 2 2 25 p 70 E049 Power on none normal status E050 Power down none normal status E067 Resin depleted Exchange the cation exchanger bottle see C...

Страница 52: ...uming installation relay 1 relay 2 alarm relay When a fuse has blown find out the cause and fix it before replace it with a new one Use tweezers or needle nosed pliers to remove the defective fuse Use...

Страница 53: ...Menu 3 Maintenance is for service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetti...

Страница 54: ...5 1 2 1 5 Sensors Conductivity Sensor 1 Current value 2 2 1 1 1 2 2 2 2 1 2 2 1 1 Raw value Cell constant Sensor 2 Current value 2 2 1 1 2 2 2 1 2 Raw value Cell constant Miscellaneous Case Temp 2 2...

Страница 55: ...Filter Time Const 4 1 1 4 10 Hold after Cal 4 1 2 Relay Contacts Alarm Relay Cond 1 sc Alarm High 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm Low 4 2 1 1 25 Hysteresis 4 2 1 1 35 Delay 4 2 1 1 45 Cond 2 cc Ala...

Страница 56: ...s Sensor 1 Cell Constant 5 1 2 1 1 5 1 2 5 1 2 1 Temp Corr 5 1 2 1 2 Cable length 5 1 2 1 3 Temp comp Comp 5 1 2 1 5 5 1 2 1 5 1 Sensor 2 Cell Constant 5 1 2 2 1 5 1 2 2 Temp Corr 5 1 2 2 2 Cable leng...

Страница 57: ...on 5 3 2 1 5 3 3 1 5 3 2 5 3 3 Parameter 5 3 2 20 5 3 3 20 Setpoint 5 3 2 300 5 3 3 301 Hysteresis 5 3 2 400 5 3 3 401 Delay 5 3 2 50 5 3 3 50 Input Active 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Output...

Страница 58: ...Shows the error history Error code date time of issue and status active acknowledged cleared 65 errors are memorized Then the oldest error is cleared to save the newest error circular buffer 2 Diagno...

Страница 59: ...00 Shows the current temperature at sensor 1 in Ohm Temp 2 Shows the current temperature at sensor 2 in C Pt 1000 Shows the current temperature at sensor 2 in Ohm 2 4 I O State Shows current status of...

Страница 60: ...h time the cation exchanger bottle has been re placed 4 Operation 4 1 Sensors 4 1 1 Filter Time Constant Used to damp noisy signals The higher the filter time constant the slower the system reacts to...

Страница 61: ...rased to make room for the newest one circular buffer 4 3 2 Clear Logger If confirmed with yes the complete logger data is de leted A new data series is started 4 3 3 Eject USB Stick With this functio...

Страница 62: ...sin Capacity Enter the resin capacity Range 0 5 4 0 eq l 5 1 1 5 Volume of resin Enter the volume of the resin bottle Range 0 5 30 0 l 5 1 2 Sensor parameters 5 1 2 1 Sensor 1 5 1 2 1 1 Cell Constant...

Страница 63: ...Output 1 and Signal Output 2 is equal For reason of simplicity only the menu numbers of Signal Output 1 are used in the following 5 2 1 Signal Output 1 Assign process value the current loop range and...

Страница 64: ...near or logarithmic scale In addition the midpoint for the bilinear scale Parameter Cond 1 sc 5 2 1 40 10 Range low 0 000 3000 S 5 2 1 40 20 Range high 0 000 3000 S Parameter Cond 2 cc 5 2 1 40 11 Ran...

Страница 65: ...nds of controls P controller The controller action is proportional to the devia tion from the setpoint The controller is characterized by the P Band In the steady state the setpoint will never be reac...

Страница 66: ...s or downwards Setpoint User defined process value for the selected parameter P Band Range below upwards control or above downwards con trol the set point within the dosing intensity is reduced from 1...

Страница 67: ...1 43 17 Setpoint Range 0 0 20 l h 5 2 1 43 27 P Band Range 0 0 20 l h 5 2 1 43 Control Parameters if Parameters pH 5 2 1 43 18 Setpoint Range 0 00 14 pH 5 2 1 43 28 P Band Range 0 00 14 pH 5 2 1 43 C...

Страница 68: ...erature Process values out of programmed ranges Program alarm levels hysteresis values and delay times for the fol lowing parameters Cond 1 sc Cond 2 cc pH Ammonia Sample Temp 1 Sample Temp 2 Sample F...

Страница 69: ...ates around the alarm value Range 0 000 3000 S 5 3 1 1 2 45 Delay Duration the activation of the alarm relay is retarded after the measuring value has risen above fallen below the programmed alarm Ra...

Страница 70: ...tion the activation of the alarm relay is retarded after the measuring value has risen above fallen below the programmed alarm Range 0 28 800 Sec 5 3 1 2 Sample Temp 5 3 1 2 1 Temp 1 5 3 1 2 1 1 Alarm...

Страница 71: ...nge 5 8 l h 5 3 1 4 Case Temp 5 3 1 4 1 Alarm high Set the alarm high value for temperature of electronics housing If the value rises above the programmed value E013 is is sued Range 30 75 C 5 3 1 4 2...

Страница 72: ...damage of relay contacts when the measured value fluctuates around the alarm value 5 3 2 50 Delay Duration the activation of the alarm relay is retarded after the measuring value has risen above fall...

Страница 73: ...roportional are solenoid valves peristaltic pumps Dosing is controlled by the operating time 5 3 2 32 20 Cycle time duration of one control cycle on off change Range 0 600 sec 5 3 2 32 30 Response tim...

Страница 74: ...val daily weekly 5 3 2 340 Interval Start time Calendar Dependent on options operating mode 5 3 2 44 Run time time the relay stays active Range 5 32 400 Sec 5 3 2 54 Delay during run time plus the del...

Страница 75: ...losed When open Input is active if the input relay is open Continuous Signal outputs continue to issue the measured value Hold Signal outputs issue the last valid measured value Measurement is interru...

Страница 76: ...alues Completely Sets back all values including communication pa rameters 5 4 3 Load Firmware Firmware updates should be done by instructed ser vice personnel only 5 4 4 Password Select a password dif...

Страница 77: ...5 5 20 Device address Range 0 126 5 5 30 ID No Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 Device address Range 0 126 5 5...

Страница 78: ...terial Safety Data Sheets 10 1 Swan Cation Exchanger Resin Product name Cation Exchange Resin Catalogue number A 82 841 030 and A 82 841 031 Download MSDS The current Material Safety Data Sheets MSDS...

Страница 79: ...cellaneous Resin Capacity 1 8 Miscellaneous Volume of resin 1 0 l Sensor Parameters Sensor 1 and 2 Cell Constant 0 0415 cm 1 Sensor Parameters Sensor 1 and 2 Temp corr 0 00 C Sensor Parameters Sensor...

Страница 80: ...Settings Pulse Frequency 120 min Settings Control Parameters Setpoint 1000 S Settings Control Parameters P band 10 S Settings Control Parameters Reset time 0 s Settings Control Parameters Derivative...

Страница 81: ...Power Default Values 81 Input Active when closed Signal Outputs hold Output Control off Fault no Delay 10 s Miscellaneous Language English Set default no Load firmware no Password for all modes 0000 S...

Страница 82: ...Input 11 25 Instrument Overview 16 Interface 11 28 HART 30 Modbus 29 Profibus 29 USB 30 M Measuring principle 11 Modbus 29 Mounting Instrument panel 18 Mounting requirements 18 O On site requirements...

Страница 83: ...AMI Deltacon Power Index A 96 250 451 190121 83 T Technical Data 16 Temperature compensation 12 Terminals 23 25 26 29 U USB Interface 30 W Wire 21...

Страница 84: ...A 96 250 451 190121 AMI Deltacon Power Notes 84 13 Notes...

Страница 85: ...A 96 250 451 190121 AMI Deltacon Power Notes 85...

Страница 86: ...r W ast e t W a e r E f u e n t s P o o l S a n i t a r y Swan Analytical Instruments CH 8340 Hinwil www swan ch swan swan ch Swan Products Analytical Instruments for Swan is represented worldwide by...

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