52
SAFETY CHECK OUT
ENGINE AND TRANSMISSION
CHASSIS
COLD TIRE INFLATION PRESSURE
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the motor-
cycle all the following items should be dou-
ble-checked to confirm that the operation and
function of the motorcycle are satisfactory.
Now, setting-up the motorcycle and pre-deliv-
ery inspection have been completed and the
motorcycle can be passed to the customer.
ITEM
MEASURE
SPECIFICATIONS
Engine oil
Check/Refill
850 ml
(0.9/0.7 US/Imp qt)
Fuel tank
Drain/Fill
7.5 L
(2.0/1.6 US/lmp gal)
Throttle cable
Check/Adjust
2.0–4.0 mm
(0.08–0.16 in)
Idle r/min
Check/Adjust
1 400–1 600 r/min
Exhaust system
Leakage
Fuel system
connection
Circlip/Leakage
ITEM
MEASURE
SPECIFICATIONS
Disc brake (Front)
Clean/Fluid level
Front brake lever
Check
Rear brake pedal
Check/Adjust
Hight:
5–15 mm
(0.2–0.6 in)
Play:
20–30 mm
(0.8–1.2 in)
Clutch cable
Check/Adjust
10–15 mm
(0.4–0.6 in)
Drive chain
Lubricate/Check/
Adjust
15–25 mm
(0.6–1.0 in)
Oiling points
All necessary
points
Battery
Filling electrolyte
Wiring and cable
Routing/Operation
Wiring connectors
Clean/Tight
Front fork
Operation
Rear shock absorber Operation
Tighten all nuts
and
bolts
Torque those listed
in this manual
Cotter pins and
circlip
Fasteners, Check
Paint and chrome
Inspect/Wash and
polish
Warning label
(For E-19 market)
Select/Stick
Appropriate
language
SOLO RIDING
DUAL RIDING
FRONT
125 kPa
1.25 kg/cm
18 psi
125 kPa
1.25 kg/cm
18 psi
REAR
125 kPa
1.25 kg/cm
18 psi
125 kPa
1.25 kg/cm
18 psi
ITEM
CHECK FOR
Light
Lighting/Adjust
Tail/Brake light
Headlight high/low beam
Turn signal light
Lighting
Position light
Instrument Lights
Lighting
Speedometer light
High beam indicator light
Neutral indicator light
Turn signal indicator light
Switch Operations
Operation
Ignition switch
Dimmer switch
Turn signal switch
Engine stop switch
Horn switch
Brake switch
Starter button
Hazard warning switch
Side stand/ignition
interlock
switch
Clutch lever position
switch
ITEM
CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Transmission
Operation/Noise
Drive chain
Operation/Noise
Clutch
Operation/Noise
Brake
Operation/Noise
Steering
Stability
Suspension
Operation
Control cables
Operation/Proper return
Leakage
Fuel/Oil/Exhaust
Speedometer and odometer
Operation
Trip meter
Operation