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B58FC1 0000000094 EN 002

SAFETY

2

Safety

2.1

Explanation of safety and warning notices

The basic safety information comprises instructions that always apply for safe operation or to maintain
the safe condition of the front loader.
The action-related warning notices warn against residual dangers and are placed in front of dangerous
action sequences.

2.2

Representation and layout of warning notices

Warning notices are action-related and are designed according to the following principle:

⚠

DANGER

Type and source of danger!

Explanation of the type and source of danger.



Measures to prevent the danger.

2.3

Danger grading of warning notices

Warning notices are graded according to their level of danger and are represented as follows with the
corresponding signal words and warning symbols:

⚠

DANGER

Immediate lethal danger or serious injuries.

⚠

WARNING

Possible lethal danger or serious injuries.

⚠

CAUTION

Possible slight injuries.

NOTICE

Damage to the implement or the surroundings.

2.4

EC Conformity

STOLL front loaders comply with Machine Directive 2006/42/EC.

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Содержание CompactLine FC 150 H

Страница 1: ...3483230 B58FC1 0000000094 EN 002 Operating instructions Front loader CompactLine Type FC L H P Status 12 2018...

Страница 2: ...ne 49 0 53 44 20 145 and 146 Fax 49 0 53 44 20 183 E mail parts stoll germany com Copyright Wilhelm STOLL Maschinenfabrik GmbH Reproduction of these instructions both completely and in excerpts is onl...

Страница 3: ...rational limits 10 2 7 Basic safety information 11 2 8 Danger zones 17 2 9 Safety equipment 17 2 10 Adhesive safety label 18 2 11 Personnel requirements 21 2 12 Behaviour in case of emergency 22 2 12...

Страница 4: ...hydraulic couplings 55 6 3 1 Operating the plug in coupling 55 6 4 Operating the implement locking mechanism 55 6 4 1 Operating the mechanical implement locking mechanism on skid steer change frames 5...

Страница 5: ...8 3 Repairs 82 9 Decommissioning 83 9 1 Temporary decommissioning 83 9 2 Recommissioning 84 9 3 Final decommissioning and disposal 84 10 Spare parts and customer service 85 10 1 Spare parts 85 10 2 C...

Страница 6: ...on spare parts for the tractor specific mounting parts and equipment Operating instructions of the front loader These operating instructions describe the safe use of the front loader from the initial...

Страница 7: ...ide of the left bar at the rear or on the right pillar of the front loader Fig 1 Rating plate on the front loader Legend 1 Type of the front loader e g CompactLine FC 350 2 Weight 3 Serial number 4 Ye...

Страница 8: ...essional work The legal regulations for accident prevention The legal regulations for health and environmental protection The national regulations that apply in the country of the operator user of the...

Страница 9: ...representation rules and elements apply 1 8 Nomenclature of the footer The footer consists of the following parameters Fig 2 Nomenclature of the footer Legend 1 Document number order number 2 Type of...

Страница 10: ...n related and are designed according to the following principle DANGER Type and source of danger Explanation of the type and source of danger Measures to prevent the danger 2 3 Danger grading of warni...

Страница 11: ...wering guard The front loader and its implements must not be operated simultaneously with other hydraulic equipment on the tractor Proper use also includes reading and observing the operating instruct...

Страница 12: ...ing and injury due to accidental movements of the tractor the front loader and the implements Instruct unauthorised persons to exit the danger and action area of the machine Assistance from a second p...

Страница 13: ...e schedule There is lethal danger due to power surges when touching live machine parts e g due to short circuits in the on board network of the tractor Installation and service tasks on the electrical...

Страница 14: ...ury when lifting and handling heavy machine parts as well as bulky components of the front loader Heavy and bulky machine parts may only be lifted with the assistance of a second person Avoid back inj...

Страница 15: ...d before beginning work There is lethal danger and a risk of explosion during excavation work due to collision with cables buried in the ground Before performing excavation work ensure that there are...

Страница 16: ...er raised high and fully loaded Observe and comply with the maximum load of the tractor Always use sufficient counterweights at the rear of the tractor In case of instability or tipping lower the fron...

Страница 17: ...grabber for bales or pallet fork for pallets Lift pallets or bales one at a time Never stack several loads on top of each other since the top load could fall down on the driver s seat Compensate for...

Страница 18: ...nd right height of the tractor with the front loader raised as far as it goes incl implement Front and rear half the height of the tractor with the front loader raised as far as it goes incl implement...

Страница 19: ...y figure Legend 1 Mounting and dismounting aid for the front loader on the right side 2 Safety instructions in the tractor driver s cab 3 Safety instructions on the left and right lifting arm 4 Mounti...

Страница 20: ...esponds to the positions on the front loader see Position of the safety sticker on the front loader Fig 5 Safety sticker 3449070c 3377220a 1a 1a 1b 1b 1e 1e 1f 1f 1g 1g 1c 1c 1d 1d 3a 3a 3b 3b 2a 2a 2...

Страница 21: ...not stand in the working area of the front loader 2f Keep a safe distance away from electrical lines 2g Keep a distance of at least 4 m from electrical high voltage lines 2h Do not stand under the rai...

Страница 22: ...nsibility Operators are responsible for the proper operation of the front loader instruct qualified personnel on how to handle the front loader ensure regular inspection and service of the front loade...

Страница 23: ...rofessional help arrives 2 12 2 Behaviour in case of flashovers from electrical power lines In the vicinity of electrical power lines flashovers can happen quickly that cause high electrical voltage o...

Страница 24: ...rame 3 Implement cylinder hydraulic cylinder for dumping and scooping 4 Hydraulic tubes 5 Cross tube 6 Implement e g bucket 7 Parking supports 8 Lifting cylinder hydraulic cylinder for lifting and low...

Страница 25: ...c tubes 5 Cross tube 6 Lever mechanism dumping scooping 7 Implement locking mechanism 8 Skid steer change frame implement support 9 Parking supports 10 Indicator for implement position 11 Lifting cyli...

Страница 26: ...mping and scooping 6 Hydraulic tubes 7 Cross tube 8 Lever mechanism dumping scooping 9 Implement locking mechanism 10 Skid steer change frame implement support 11 Parking supports 12 Indicator for imp...

Страница 27: ...aders consists of the following components Fig 9 Additional equipment for L H and P front loaders exemplary figure Legend 1 Hydraulic valve for the 3rd control circuit 2 Socket for electrical connecti...

Страница 28: ...ment Parallel motion mechanical Change frame Skid Steer Euro Implement locking mechanism mechanical Hydraulic and electrical couplings 4 Plug in couplings 7 pin electrical plug connection Additional f...

Страница 29: ...uctions for the mounting kit Observe the regulations for the registration of the changed empty weight in the vehicle documents for the tractor The assembly of the mounting kit may only be performed by...

Страница 30: ...for mounting implements complying with the Euro standard The implement cylinder serves to swivel the change frame around its pivot point Fig 11 Skid steer change frame Legend 1 Implement cylinder 2 To...

Страница 31: ...e g eyes Always depressurize the hydraulic system before any coupling procedures Clean the couplings on a regular basis The tractor and front loader are connected with 4 hydraulic lines which can be...

Страница 32: ...ounting part for the tractor They are connected to the hydraulic valve either directly or with hose lines Bushings and plugs for the plug in couplings are equipped with coloured caps to facilitate ass...

Страница 33: ...e serious injury to persons standing in the surrounding area Only actuate the implement locking mechanism when the implement is set down on the ground or on a secure rack Always check that the impleme...

Страница 34: ...nism is closed with the lever The locking hooks then engage with the lug on the implement Doe not raise the front load higher than 1 5 m until proper locking of the implement locking mechanism has bee...

Страница 35: ...he load as you are lifting Do not lift the load when reversing Compensate for the increased angle on front loaders without parallel motion when lifting by dumping with the implement WARNING Risk of in...

Страница 36: ...P Lowering The 2 lifting cylinders are retracted and thus lower the lifting arm and the implement Without parallel motion the angle between the lifting arm and the implement remains constant so that t...

Страница 37: ...implement scoops Dumping The 2 implement cylinders are extended and thus swivel the implement downwards The load is dumped out Fig 21 Scooping function Legend 1 Implement cylinders on the left and ri...

Страница 38: ...cidents The activation of the float position must be ruled out through the assembly on L and H front loaders If this is not the case work with the front loader must be stopped immediately and the spec...

Страница 39: ...on triangle or the lifting arm When dumping or scooping the rod moves in the lug When the implement is in horizontal position the bend of the rod is resting in the lug 4 5 Parallel motion P With the p...

Страница 40: ...is off the anti lowering guard is deactivated In this case there may not be any one standing in the working area of the front loader see 2 8 Danger zones When the anti lowering guard is activated the...

Страница 41: ...plement The 4th control circuit is actuated using button B on the operating lever see 6 1 2 Tractor s own operating lever Mark the hydraulic couplings on the front loader and implements appropriately...

Страница 42: ...r and more comfortable driving with a mounted front loader during transport and when driving on roads A piston accumulator is installed in front of the cross tube for this purpose which absorbs impact...

Страница 43: ...ations on the tractor Hydraulic oil Is there enough oil Operating instructions of the tractor Is the front axle turned off Is the shut off valve of the front power lift closed Is the pressure of the t...

Страница 44: ...erious damage Couple the brake pedal in the tractor before using the front loader The divided brake pedal serve to support the steering of the tractor and can brake the respective wheels on each side...

Страница 45: ...nt measure to increase the stability is the addition of counterweights or rear weights which is strongly recommended for all front loader work If operation with a rear weight is not possible the stabi...

Страница 46: ...Remark The maximum permissible load is the maximum load that can be safely lifted by the hydraulic system This can be limited by the shape or the density of the load If several different implements a...

Страница 47: ...t loader locking mechanism Pull out both of the locking pins 2 Slowly drive the tractor centrally in the lifting arm until the catch hooks of the mounting part are a few centimetres away from the pin...

Страница 48: ...ounting parts use the lifting function until the front loader catch hooks enclose the sockets in the mounting part and the locking holes in the front loader are aligned with the locking holes in the m...

Страница 49: ...nect the hydraulic lines 5 Connect the electric cables 6 Start the tractor 7 Align the front loader pillars Use the lifting lowering dumping and scooping functions until the front loader pillars are a...

Страница 50: ...tandstill to warm up the control unit Only use the lifting and lowering functions after the warm up phase WARNING Possible risk of injury due to the implement tipping over On L and H front loaders the...

Страница 51: ...see Fig 38 and 2 operating levers see Fig 39 The symbols marked in red are also found on the operating lever in the tractor If they are missing you must affix such symbols according to DIN EN 12525 to...

Страница 52: ...uxiliary control units of the tractor with hose lines swapping of the hose lines can result in incorrect assignment of the functions on the operating lever This can result in unexpected movements and...

Страница 53: ...loader and as an option 2 micro buttons on the sides for tractor functions Moreover the Base Control also has a locking function e g for driving on roads When the locking function is activated it is n...

Страница 54: ...o longer visible The operating lever is locked and cannot be moved Unlocking the operating lever Pull out the locking bolt until the red mark is visible The operating lever is unlocked and can be move...

Страница 55: ...cking strut congruently with one of the holes in the parking support To do so you may have to slight lift the parking support again 4 Insert the locking pin through the parking support and the locking...

Страница 56: ...plement locking mechanism on skid steer change frames WARNING Risk of injury due to implements falling down The implement may fall down if the implement locking mechanism is open or not locked correct...

Страница 57: ...en the opened and locked position The implement is now already connected to the change frame but the locking mechanism is not secured yet and can open by itself 3 Locking mechanism completely closed T...

Страница 58: ...d down 2 Move the actuation lever further towards the implement causing the implement locking mechanism to be secured The implement locking mechanism is closed Checking the implement locking mechanism...

Страница 59: ...ont loader close to the ground and actuate the dumping function or Press the implement with the tip on the ground When locked correctly the implement remains on the change frame The implement locking...

Страница 60: ...he handle with one hand and grab it in the middle Opening the implement locking mechanism 1 Pull out the handle turn it slightly towards the tractor and let it go again to lock the handle 2 Do the sam...

Страница 61: ...uncontrollably and can lead to serious injuries and damage Observe the maximum load of the front loader see 11 Technical specifications Always use sufficient counterweights at the rear of the tractor...

Страница 62: ...ack Always check that the implement is correctly locked CAUTION Risk of crushing due to spring tension There is spring tension on the handle of the implement locking mechanism which closes the locking...

Страница 63: ...scooping function and drive forward a bit at the same time until the top implement support of the change frame has hooked into the mounting pockets of the implement and the stop plate of the change fr...

Страница 64: ...implement locking mechanism on Euro change frames WARNING Risk of injury due to implements falling down The implement may fall down if the implement locking mechanism is open or not locked correctly T...

Страница 65: ...the change frame 6 Use the scooping function and drive forward a bit at the same time until the stops of the change frame are resting on the back of the implement and the eyelets of the implement are...

Страница 66: ...nts with manual PinON implement locking mechanism WARNING Risk of injury due to implements falling down The implement may fall down if the implement locking mechanism is open or not locked correctly T...

Страница 67: ...ader in the top pin holes With the help of another person swivel the implement so that the holes of the implement and of the hydraulic cylinders are aligned Insert the pins in the pin holes from the o...

Страница 68: ...cking mechanism on skid steer and Euro change frames Putting down the implement 1 Position the implement horizontally and lower the front loader until it is just above the ground Do not lower the fron...

Страница 69: ...g function until the implement support of the change frame is underneath the mounting pockets of the implement 7 Slowly drive the tractor away in reverse 8 If applicable cover the implement with a pro...

Страница 70: ...wer the front loader all the way to the ground otherwise the connection pins are blocked and cannot be pulled out 2 Switch off the tractor Apply the parking brake Stop the engine Depressurize the hydr...

Страница 71: ...work with bucket implements Level only with the front edge of the bucket Maintain a maximum angle of 45 between the bottom edge of the bucket and the ground Only drive in reverse with the bucket in t...

Страница 72: ...up the control unit Only use the lifting and lowering functions after the warm up phase WARNING Risk of accident due to raised front loader When driving on roads the tractor with the raised front loa...

Страница 73: ...ating lever see 6 1 3 STOLL Base Control in the zero position The road operation lock is activated Accidental actuation of the front loader is no longer possible 6 7 2 Passing through low clearances W...

Страница 74: ...park the tractor with the front loader Parking the tractor with the front loader 1 Lower the front loader to the ground 2 Switch off the tractor Apply the parking brake Stop the engine 3 Depressurize...

Страница 75: ...s the hydraulic oil clean and free of moisture You may need to change the oil and filter Install an additional filter in the hydraulic system if necessary Are the hoses and connections mounted correct...

Страница 76: ...replace defective cylinders Pressure relief valve is set incorrectly Check the setting of the pressure relief valve Internal leakage in the control block Check the control block replace if necessary O...

Страница 77: ...r was lowered too fast by gravity This causes a vacuum in the hydraulic system Increase the engine speed in order to deliver enough oil With the implement lowered continue actuating the lowering funct...

Страница 78: ...to hydraulic fluids under high pressure Even when the tractor is switched off or the front loader has been removed the hydraulic system can still be under pressure If the service work is not carried o...

Страница 79: ...eal materials Clean the front loader with water and a mild cleaning agent Lubricated surfaces of the front loader must be re greased after cleaning 8 1 1 Lubrication points Lubrication points on the c...

Страница 80: ...NG Lubrication points on L H and P front loaders The L front loader has 6 lubrication points on each side Fig 79 L lubrication points The H front loader has 8 lubrication points on each side Fig 80 Lu...

Страница 81: ...visible defects repaired by trained qualified personnel Observe additional documentation e g for implements for other service tasks To ensure proper operating condition of the front loader the defined...

Страница 82: ...ont loader has been removed the hydraulic system can still be under pressure Hydraulic fluid can escape under high pressure and cause personal injury Depressurize the hydraulic system before performin...

Страница 83: ...by repair work carried out incorrectly Repair work carried out incorrectly can impair the safety of the front loader and can lead to serious accidents and injuries Repair work should only be performed...

Страница 84: ...Operating the parking supports 4 Release the front loader locking mechanism on both sides see 5 4 Mounting the front loader 5 Start the tractor 6 Lower the front loader until the feet of the parking s...

Страница 85: ...all of the front loader functions The front loader is ready for operation 9 3 Final decommissioning and disposal NOTICE Environmental damage due to improper disposal The front loader contains operati...

Страница 86: ...rts and fitting accessories are listed in separate spare part lists Download spare part lists at www stoll germany com Order information for safety stickers 10 2 Customer service For further questions...

Страница 87: ...the lifting arm pivot point to the implement pivot point 3 Mathematically determined lifting force in the implement pivot point with hydraulic pressure at 170 bar lifting arm in completely lowered po...

Страница 88: ...33 98 155 114 M14 148 109 195 144 229 169 M14x1 5 159 117 209 154 244 180 M16 230 170 302 223 354 261 M16x1 5 244 180 320 236 374 276 M18 329 243 421 311 492 363 M18x2 348 257 443 327 519 383 M18x1 5...

Страница 89: ...Legend A Front loader B Implement F1 4th control circuit optional F2 3rd control circuit optional F3 Comfort Drive optional P Tractor pressure Z Ignition 1 Left 2 Right B1 A1 A2 B2 A2 A1 C2 C1 B2 A2 A...

Страница 90: ...er lifting arm are shown in simplified form as they may vary depending on the type of front loader Fig 87 Electric circuit diagram Legend Q1 3rd control circuit Q2 4th control circuit A Buttons on the...

Страница 91: ...ent The maximum equipment for L H and P front loaders is shown The designations Q1 to Q2 correspond to the designations in the electric circuit diagram see 11 5 Electric circuit diagram Fig 88 Arrange...

Страница 92: ...roduced according to Annexe VII A of Directive 2006 42 EC and is the responsibility of the development manager at Wilhelm STOLL Maschinenfabrik GmbH Bahnhofstrasse 21 D 38268 Lengede Designation Front...

Страница 93: ...hinery Basic terms General principles for design for the safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 13849 1 2016 06 Safety of machinery Safety rela...

Страница 94: ...on roads 71 Dumping 36 E EC conformity 9 Electrical dangers 12 Equipment variations 27 Euro change frame 29 F Faults 74 Float position 37 Foreseeable misuse 10 G Gas hydraulic Comfort Drive 41 H Hydr...

Страница 95: ...84 Repairs 77 82 S Safety and warning notices 9 Safety stickers 18 Scooping 36 Service intervals 81 SMS change frame 29 Spare parts 85 Structure of H front loaders 24 Structure of L front loaders 23...

Страница 96: ...number here Wilhelm STOLL Maschinenfabrik GmbH STOLL on the Internet PO box 1181 38266 Lengede www stoll germany com Bahnhofstr 21 38268 Lengede www facebook com STOLLFrontloader Phone 49 0 53 44 20 0...

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