36
Southwestern Industries, Inc.
TRAK
2
OP
M11 Installation, Maintenance, Service, & Part List Manual
4.3.3
Overlay Key Not Responding
The screen display is normal, but the system will not respond to an Overlay key press. Utilizing
an external keyboard or mouse the system will respond.
Do the following Service Codes and procedures:
Code 81
(
Programming Panel Key)
To check if the Programming Panel keys are working properly, press each key. If the key is
working, the corresponding key on the screen will light up. The pendant will also beep.
Possible Cause
Check This
Software is in some indeterminate state. Press the E stop, then servo on button and see if overlay
not responds.
Overlay cables are loose or not seated
Check the 3 overlay cables to make sure they are seated
properly to the overlay interface board.
Connection problem with the Overlay
Power cable.
Verify that the Overlay Power cable is connected properly
from the computer module to the Overlay Interface
Board.
Connection problem with COM port
cable.
Verify that the COM port cable is connected properly
from the computer module to the Overlay Interface
Board.
Computer Module failure
See Computer Module diagnostics, Section 5.3
Overlay Interface Board failure.
See Program Panel diagnostics, Section 5.4
Programming Panel Failure
See Programming Panel diagnostics, section 5.4
4.3.4 Axis Faulting
The program run or jogging operations are interrupted with an Axis Fault Message on the display.
Do the following Service Codes and procedures:
Code 33
Software Identification. This is needed if you call SWI Customer Service.
For a constant fault, follow the list below.
For intermittent faults, we are going to need what fault message is on the drive when it faults.
Under certain circumstances, this can be viewed on display on the servo driver in question. If
the error message resets itself, then we will need to view a parameter on the servo drive itself.
See section 5.5 for more information on how to do this.
Possible Cause
Check This
Connection problem with Motor Encoder
cable.
Verify that the Motor Encoder cable is connected
properly to the computer module
Connection problem with Motor Power
cable.
Verify that the Motor Power cable is connected properly
to the computer module
Excessive friction in the slide ways
See Machine Tool & Setup Section 5.1
Binding or looseness in the Drive Train
See Mechanical Drive Train (X, Y) Section 5.2
Motor/Servo Drive failure
See
Axis Motors/Servos
Section 5.5
Computer Module failure
See
Computer diagnostics, Section 5.3. To rule out the
computer module, swap the cables that run to the servo
at the computer module between a good axis to a bad
axis. If the problem stays with the physical axis that
faulted, then the computer module is most likely NOT
the problem.
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