Southwestern Industries TRAK 2OP M11, Безопасность, Установка, Обслуживание, Сервис и Список Запасных Частей

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Southwestern Industries, Inc.
TRAK  2
OP
M11 Installation, Maintenance, Service, & Part List Manual
3.6.3 Air Regulators and Solenoids
The 2 OP consists of a main air regulator, air pressure switch, door pressure regulator, spindle air
regulator, multiple air flow valves, 2 solenoid valves, check valve and an exhaust valve. They are
all set at the factory but should be checked upon installation.
The main air regulator for the machine should be set at 90 psi. The regulator is adjusted by
pulling the cap upward and rotating the cap clockwise to increase the air pressure and CCW to
decrease the air pressure. The air regulator/filter will filter out debris and some water or oil.
Once the regulator is filled with up to a point with water or oil, it will automatically drain this
water or oil out through the black cap found at the bottom of the assembly.
3.7 Cleaning the 2 OP
Warning!
Do not use water based cleaning agents for cleaning the machine.
1.
Remove all the cardboard and protective plastic sheeting from the machine.
2. With a soft plastic scraper, remove all the protective grease from the machine. DO NOT USE
ANY SHARP OBJECTS ON THE LINEAR GUIDEWAYS OR THE BALL SCREW. USE ONLY LINT
FREE CLOTH IN THESE AREAS. It may be necessary to move the table, head left and right,
up and down when cleaning.
3. When cleaning the front window, use a suitable cleaner that DOES NOT contain ammonia or
solvents that could damage that polycarbonate windows.
3.8 Leveling Procedure
Leveling the 2 OP mill in the field consists of adjusting the leveling feet to make sure the tram of
the spindle is perpendicular to the table. There is no need to level the table surface with respect
to the floor.
Modifying Level for Tram
1. Mount the .0001 ” test indicator to the spindle nose and sweep the table with a 12” span
(6” radius).
2. If the tram measurement is not .001 TIR, adjust the leveling feet according to the error
you see. It is common to need to adjust the front left or right corner to adjust the tram
along the X axis.
3. Once complete, lock all leveling screws in place with the lock nuts. Make sure all 4
leveling feet are touching the floor.
3.9 Lubrication
3.9.1 Way Lubrication
The auto lube system provides centralized automatic lubrication for the linear guides and
ballscrews. The lube pump ’ s 1-liter reservoir is serviced with Mobil Vactra Oil No. 1 or equivalent.
The lube pump cycles automatically 1 time upon initial startup after pressing the SERVO ON
button of the control and then 1 cycle for every 30 minutes of axis movement time. Each cycle
of the lube pump lasts for 4 seconds or so and provides oil to the linear guides and ballscrews.
Discharge Pressure - Approximately 140 psi