Southwestern Industries TRAK 2OP M11, Безопасность, Установка, Обслуживание, Сервис и Список Запасных Частей

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Southwestern Industries, Inc.
TRAK  2
OP
Installation, Maintenance, Service & Part List Manual
Table of Contents
1.0 Safety
1.1 Safety Publications 1
1.2 Danger, Warning, Caution and Note
Labels and Notices Used in this Manual
1.3 Safety Precautions
2.0 System Description
2.1 Machine Specifications 8
2.2 Maximum Spindle Torque & HP
2.3 ProtoTRAK TMX Control Hardware
2.4 Machine Major Subassemblies
3.0 Installation
3.1 Lifting the 2 OP mill 18
3.2 Uncrating the 2 OP
3.3 Shortages: Inventory Checklist
3.4 Installation Checklist
3.5 Electrical Connections
3.6 Air Connections
3.7 Cleaning the 2 OP
3.8 Leveling Procedure
3.9 Lubrication
3.10 Moving the 2 OP Around the Shop
3.11 Cutting the Euclid Test Block
4.0 Troubleshooting by Symptom
4.1 Machine Related Problems 31
4.2 Motion Related Problems
4.3 Control Related Problems
4.4 Tool Changer (Carrier) Problems
4.5 Control Input or Output Problem
4.6 Measurement Problems
4.7 Machine Tool Problems
5.0 Diagnostics
5.1 The Machine Tool & Setup 48
5.2 The Mechanical Drive Train
5.3 Computer Module
5.4 Programming Panel
5.5 Axis Motors/Servos
5.6 Spindle Motor & AC Drive
5.7 Electrical
5.8
Tool Carrier Diagnostics
5.9 Pneumatic Diagnostics
5.10 Coolant Diagnostics
5.11 Service Codes
6
.0 Replacement Procedures
6.1 Axis Motor Replacement
(includes setting
motor index angles)
106
6.2 AC Spindle Drive Replacement
6.3 Computer Module Replacement
6.4 Linear Guide Replacement
6.5 Ballscrew Replacement – X Axis
6.6 Ballscrew Replacement – Y Axis
6.7
Ballscrew Replacement – Z Axis
6.8 Spindle Motor Replacement
6.9 Spindle Motor Wiring
6.10 Spindle Cartridge Replacement
6.11 Spindle/Motor Coupling Alignment
6.12 Automatic Tool Carrier (ATC) Replacement
6.13 Setting ATC Locations
6.14 Coolant Pump Replacement
6.15 Bleeding Air from Tool Unclamp Cylinder Oil System
6.16 Programming Panel Replacement
6.17 Home Switch Replacement
6.18 Spindle Motor Encoder Replacement
6.19 X, Y & Z Home Switch Adjustments
6.20 Adjusting the Drawbar Bumpout
6.21 Servo Drive Replacement
6.22 Setting Spindle Orientation – Service code 510
7.0 Maintenance
7.1 Calibration 136
7.2 Backlash Compensation
7.3 Periodic Maintenance
Assembly Drawings (rear of manual)
27500-1 Rev B Spindle Head Assembly
27520-1 Rev B X Axis Drive Train
27540-1 Rev D Z Axis Drive Train
27542-1 Rev B Base Frame Assembly
27557 Rev B Coolant System
27563-1 Rev D Pneumatic System
27564-1 Rev E Y Axis Drive Train
27568-1 Rev D Enclosure Assembly
27587-1 Rev A ATC Assembly
27591-1 Rev B Lubrication System
27600-2 Rev C Machine Assembly
27605-1 Rev A Single Phase Option
27621-2 Rev C Electrical Cabinet Assembly
27648-2 Rev C System Diagram
27650-2-SCH Rev F (D size) Electrical Schematic
27658-1 Rev A Home Switch Assembly
27682 Rev A Cover Assembly
27830-1 Rev C Spindle Cartridge Assembly
28091-1 Rev C 440 Volt Option
28137 Rev C Indexer Ready Option
28156 Rev A Enclosure Assembly
– Servo Drives
28160 Rev B Programming Panel Assembly