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DB25 PIN
TO SPINDLE PORT
ON
COMPUTER MODULE

BR1

TB1-3

TB2-3

TB3-3

TB11-4

TB11-3

TB12-4

TB14-3

TB6-3

TB6-4

TB7-4

TB5-4

TB4-3

TB13-3

TB151-3

GS105

POWER SUPPLY

200 OHMS 500W FOR 440VAC

440VAC USES SWI P/N 28161-1

FOR 440 OPTION
CHANGE MOTOR WIRING

BR2

AXIS
POW ER

NC READY

MILL
INDEXER

TB150-4

GS102

GS101

TB150-3

TB151-4

GS210

TB208-3

TB210-3

TB205-4

TB203-4

GS203

TB207-4

TB209-4

TB203-3

TB205-3

GS205

TB207-3

TB209-3

TB208-4

TB210-4

TB206-4

TB204-4

GS207

TB203-1

TB204-1

TB205-1

TB206-1

TB201-1

TB201-4

TB202-4

TB202-1

SCHEMATIC-ELECTRICAL

M11-USA-220/440VAC

440VAC SCHEMATIC VERSION

JUMPER

COMPONENTS FOUND INSIDE DRIVE ENCLOSURE

COMPONENTS FOUND INSIDE TRANSFORMER ENCLOSURE 28152-2

10W

FAST ACTING

350W

180W

GS11

GS104

GS103

GS1

GS5

GS1

TB3-

TB2-

TB1-

TB2-2

TB1-2

TB4-4

TB8-4

TB10-4

TB13-4

TB9-4

TB7-3

TB5-3

TB10-3

GS7

GS8

GS211

GS201

GS4

TB9-3

TB8-4

1KW

750W

TO TB8-3

TO TB9-3

SPARE 2

SPARE 1

DOOR LOCK

2 OF 2

TIME DELAY

PIN20/SPD_COM

PIN18/SPD_FWD
PIN6/SPD_REV
PIN5/E-SPD_COM
PIN19/SPD_ORT
PIN7/SPD_RESET
PIN17/SPD_TAP

ELEC ENCL 27621-2

COMPUTER MODULE

28158

NOTE: UNLESS OTHERWISE SPECIFIED.

ALL FUSES ARE TIME DELAY.

DELA

-A1

PIN23 / CHA4-

PIN11 / CHB4+

DCM

PIN24 / CHB4-

-Z1

PIN8 / IDC5-27

S-

PIN2 / COUT4+
PIN14 / GND

PIN9 / IDC5-31
PIN22 / GND

PIN12 / CHZ4+

PIN21 / GND

PIN13 / CHZ4-

-B1

SHEILD

PIN10 / CHA4+

L1-2

L3-2

L2-2

GND

L1-3

L1-4

L2-4

115AC-1

L2-3

115AC-2

L2-5

L1-5

L2-6

L1-6

L3-3

L1-9

L2-6

-7

L2-6

L1-6

L1-5

L2-5

L1-5

L2-5

GND

24AC

24AC-1

24AC-2

24AC-4

L1-3

L2-3

-7

115AC-2

115AC

L1-5

115AC-2

GND

AC-

24AC-2

GND

-6

Size

Scale

CAGE Code

DWG NO

R e v

Sheet

APPROVALS

DATE

DRAWN BY

CHECKER

Southwestern Industries, Inc.

2615 Homestead Place.

Rancho Dominguez, CA 90220

ENGINEER

TITLE

27650-2-SCH

R.O.

R.O

5/13/2014

Size

Scale

CAGE Code

DWG NO

R e v

Sheet

APPROVALS

DATE

DRAWN BY

CHECKER

Southwestern Industries, Inc.

2615 Homestead Place.

Rancho Dominguez, CA 90220

ENGINEER

TITLE

27650-2-SCH

R.O.

R.O

5/13/2014

Size

Scale

CAGE Code

DWG NO

R e v

Sheet

APPROVALS

DATE

DRAWN BY

CHECKER

Southwestern Industries, Inc.

2615 Homestead Place.

Rancho Dominguez, CA 90220

ENGINEER

TITLE

27650-2-SCH

R.O.

R.O

5/13/2014

SPI

NDLE FAN

F22

SRV1

X-AXIS SERVO DRIVE

U
V

GND

L1-R

L2-S

L1c

L2c

L3-T

GND

SRV3

Z-AXIS SERVO DRIVE

U
V

GND

L1-R

L2-S

L1c

L2c

L3-T

GND

BREAKING RESISTOR2

30 OHMS 500W

F3
5A

15A

LS6

TOOL UNCLAMP

F10

LS4

Z-HOME SWITCH

PB3

SERVO ON BT

TRX2

4.29 KVA

440

115

220

380

200

400

480

220

240

GND

ATC FRONT SOLENOID

SRV2

Y-AXIS SERVO DRIVE

U
V

GND

L1-R

L2-S

L1c

L2c

L3-T

GND

NC READY

F23
4A

SL2

LUBE LEVEL LOW

PB2

UNCLAMP BUTTON

E-STOP
INPUT

DOOR
INPUT

X-HOME
INPUT

Y-HOME
INPUT

Z-HOME
INPUT

AIR PRESS
INPUT

TOOL CLAMP
INPUT

TOOL UNCLAMP
INPUT

ATC FRONT
INPUT

UNCLAMP BT
INPUT

SERVO ON BT
INPUT

MILL INDX
INPUT

OIL LOW/PRESS
INPUT

SPARE 3
INPUT

SPARE 4
INPUT

ATC BACK
INPUT

Z-AXIS BRAKE
OUTPUT

ATC BACK
OUTPUT

ATC FRONT
OUTPUT

TOOL UNCLAMP
OUTPUT

STATUS LIGHT
OUTPUT

DOOR LOCK
OUTPUT

SPARE 1
OUTPUT

SPARE 2A
OUTPUT

MILL INDX
OUTPUT

SPARE 3A
OUTPUT

SPARE 3B
OUTPUT

E-STOP 24VDC
OUTPUT

NC READY
CONTACT

COMPUTER MODULE

RELAY_SPDT_23

ODC24-7(1)

ODC24-3(1)

ODC24-2(1)

(1)24DC-1

ODC24-1(1)

(1)24DC-1

ODC24-0(1)

(1)24DC-1

ODC24-4(1)

(1)24DC-1

ODC24-5(1)

(1)24DC-1

ODC24-6(1)

(1)24DC-1

NO(1)

(1)24DC-1

(2)IDC24-0

(2)IDC24-1

(2)IDC24-2

(2)IDC24-4

(2)IDC24-3

(2)IDC24-9

(2)IDC24-5

(2)IDC24-6

(2)IDC24-7

(2)IDC24-8

(2)IDC24-10

(2)IDC24-11

(2)IDC24-20

(2)IDC24-21

(2)IDC24-22

(2)IDC24-23

GND(2)

COM(2)

ODC24-8(1)

GND(2)

NO(1)

COM(2)

IDC24-0(1)

GND(2)

(1)CH

(2)CN

(3)CG

(1)LH

(3)LG

(2)LN

IN-H

IN-GROUND

IN-N

COM(1)

NO(2)

ATC BACK SOLENOID

F1
5A

SW1

40Amps

E-STOP

PB1

LS2

X-HOME SWITCH

DRIVE FAN

SP2

AIR PRESSURE

LS3

Y-HOME SWITCH

SPINDLE MOTOR 2.2KW

F19
12A

15A

STATUS LIGHT

DR1

SP3

LUBE PRESSURE

X-AXIS MOTOR

750W

DR1

DOOR SWITCH

ATC BACK SWITCH

LS5

TOOL CLAMP

F18

12A

WORK L

IGHT

TOOL UNCLAMP SOLENOID

F21

16A

LUBE PUMP

F20

16A

SPD1

DELTA AC DRIVE

2.2KW

ACM / Analog Common

AVI / Analog Input

FWD / Forward Input
REV / Reverse Input
MI1 / E-stop Input
MI3 / Orientate Input

MRA / Spindle Agree Output
MRC / Spindle Agree Common

RC / Fault Common

RB / Fault Output

MI2 / Reset Input

Resistor / B1

Resistor / B2

GND

DCM

-A1

-B1

-Z1

A0
-A0
B0
-B0
Z0
-Z0

/ G

DCM / Input Common

MI4 / Tap-Acc/Decc

Z-AXIS MOTOR

1KW

M11

B1-Y4

Z-AXIS BRAKE

ATC FRONT SWITCH

AC OUTLET

NEUTRAL

LINE

GND

K14

MILL INDEXER

COOLANT

BREAKING RESISTOR-1

DOOR F

F24

10A 1

Y-AXIS MOTOR

750W

M10

Содержание TRAK 2OP M11

Страница 1: ...USA T 310 608 4422 F 310 764 2668 Service Department 800 367 3165 e mail sales southwesternindustries com service southwesternindustries com web southwesternindustries com TRAKTM 2OP M11 Mill Safety I...

Страница 2: ...prior written permission of Southwestern Industries Inc While every effort has been made to include all the information required for the purposes of this guide Southwestern Industries Inc assumes no...

Страница 3: ...uter Module Replacement 6 4 Linear Guide Replacement 6 5 Ballscrew Replacement X Axis 6 6 Ballscrew Replacement Y Axis 6 7 Ballscrew Replacement Z Axis 6 8 Spindle Motor Replacement 6 9 Spindle Motor...

Страница 4: ...and study the following publications for assistance in enhancing the safe use of this machine Safety Requirements for Machining Centers and Automatic Numerically Controlled Milling Drilling and Boring...

Страница 5: ...Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Safety Information Labels Used On The TRAK 2 OP Milling Machine It is forbidden by OSHA regulations and by law to deface destroy or...

Страница 6: ...3 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual...

Страница 7: ...4 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual...

Страница 8: ...5 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual...

Страница 9: ...dication or while using non prescription drugs 10 Protect your hands Stop the machine spindle and ensure that the CNC control is in the stop mode Before changing tools Before changing parts Before you...

Страница 10: ...pness of the edges and the integrity of cutting tools and their holders Use proper length for the tool 23 Inspect the retention knobs for damage or excessive wear before each use 24 Large overhang on...

Страница 11: ...idth 0 630 or 16 mm Table maximum load 500 lbs Ball Lock hold down force 2250 lbs 35 in lbs of torque Machine Weight 2825 lbs Machine Shipping Weight 3175 lbs Travel X axis 14 Y axis 18 12 of machinin...

Страница 12: ...9 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual...

Страница 13: ...ine at the spindle Peak torque and horsepower values can only be attained for a short period of time before the spindle drive will fault out to protect the motor Note Maximum work capacities are depen...

Страница 14: ...3 2 Electrical Cabinet The electrical cabinet is found at the rear of the machine The electrical cabinet contains the main control hardware for the machine The main components are the computer module...

Страница 15: ...t unclamps the tool Tooling is changed by means of the Automatic Tool Changer ATC or can be done manually by pressing and holding the Unclamp button Tools are clamped when the button is released A cla...

Страница 16: ...2 4 6 Drive Train Axes Each axis X Y and Z rides on precision linear guideways with four preloaded recirculating ball carriages Each axis is moved via a 6 mm pitch ballscrew The axis motors drive eac...

Страница 17: ...mes The lubrication reservoir should be maintained on a daily basis filling only with high quality lubricating oil See section 3 9 2 4 10 Coolant and Coolant Wash System The coolant and coolant wash s...

Страница 18: ...turned on 2 4 16 Transformer The TRAK 2OP mill must be ordered for 200 to 240 or 400 to 480 volts A transformer outputs 115 and 24 volts During the installation of the machine the wires to the transf...

Страница 19: ...switch the wiring For example the machine is most likely shipped from the factory with the wire in the 440 volt terminal This wire needs to be moved to the 400 or 480 terminal if the input voltage to...

Страница 20: ...lt power In other words the spindle will not produce 3 HP A different style electric cord plug is used with single phase power As part of the single phase kit we will provide an adaptor cable that all...

Страница 21: ...st Manual 3 0 Installation 3 1 Lifting the 2 OP Mill The 2 OP mill must be lifted and or moved from the pallet with a forklift with a minimum capacity of 5 000 lbs Make sure the forks extend all the w...

Страница 22: ...rt List Manual Figure 3 1c Important Before lowering the machine make certain that the 4 leveling feet have been re attached to the machine Remove the shipping plates and add the leveling feet Thread...

Страница 23: ...Inventory Checklist Section 3 3 2 Unfasten the head support bracket as shown in figure 3 2 3 Remove the brackets that hold the bridge casting X axis to the column Remove side covers to gain access Bra...

Страница 24: ...top assembly 3 Vise Stop Assembly 4 Retention Knobs a kit of 8 knobs 5 Primary Liner Kit comes with 8 liners 6 Secondary Liner Kit comes with 8 liners 7 Ball Lock Clamping Kit comes with 4 clamping sh...

Страница 25: ...s home properly Did the Z axis home properly 13 Adjust leveling feet as necessary to insure good spindle tram We recommend the tram be checked each time the machine moves around the shop Make sure the...

Страница 26: ...ge height can also be adjusted with code 520 25 Verify the ATC sensors that tell the control if the ATC is in or out are properly tightened Remove the rear cover on the machine to check them 26 Turn o...

Страница 27: ...r that needs to be provided by the end user should match the connector that we provide Attached is a picture of the plugs we provide From left to right they are as follows 220 volt 3 phase 30 amp plug...

Страница 28: ...solenoid labeled A Install 1 blue 6 mm air line labeled B into the solenoid labeled B 3 Install black 10mm air line into port C 4 Install wire and shielding into pressure switch and use a zip tie to p...

Страница 29: ...move the table head left and right up and down when cleaning 3 When cleaning the front window use a suitable cleaner that DOES NOT contain ammonia or solvents that could damage that polycarbonate win...

Страница 30: ...warning will be cleared when the pump is cycled either through the normal operation or through the manual cycle from service code 300 4 When the warning goes active we allow the machine to run until t...

Страница 31: ...the floor that the pallet jack must go over must be less than inch high wide or deep 4 The minimum door opening for machine to go through is 32 x 94 inches 5 For best results clear a 4 wide path for...

Страница 32: ...achieve the desired tram result All four legs must touch the floor 3 11 Cutting the Euclid Test Block The test part may be machined at the completion of the installation see figure 3 11 Material Speci...

Страница 33: ...art List Manual 9 After the program run the program will locate to the following position X 1 318 Y 1 318 10 Mount a dial indicator in the quill and check the circles 11 Check the runout of the sides...

Страница 34: ...rly Also check for any pinched or blocked oil lines See Lubrication Section 3 9 X Y axis Drive Trains are loose Check Repeatability using the Repeatability and Positional Accuracy procedure Step by st...

Страница 35: ...Repeatability 0 0005 Do the following Service Code Code 33 Software Identification This is needed if you call SWI Customer Service Code 123 Calibration Code 128 Enter backlash compensation 4 1 3 1 Ev...

Страница 36: ...feedrate Do the following Service Codes Code 33 Software Identification This is needed if you call SWI Customer Service Code 503 Sets the maximum rapid feedrates of the machine Possible Cause Check Th...

Страница 37: ...ly if only one axis will not jog See motor servo diagnostics section 5 5 Computer module failed See Computer module diagnostics Section 5 3 4 2 4 Vibration at Rest While axis is holding position there...

Страница 38: ...rify that the LCD Digital cable is connected properly between the LCD Controller Board and the LCD LCD Power failure Verify that the LCD power LED on the LCD User Board is on and green Verify that the...

Страница 39: ...Failure See Programming Panel diagnostics section 5 4 4 3 4 Axis Faulting The program run or jogging operations are interrupted with an Axis Fault Message on the display Do the following Service Code...

Страница 40: ...ill Not Turn On or Boot Up Nothing happens when the switch is turned on or the system does not boot up Possible Cause Check This Connection problem with the 115VAC cable Verify that the 115VAC cable i...

Страница 41: ...ith the E stop cable Verify that the E stop cable is connected properly from the E stop button to the Electrical cabinet Verify the E stop input LED turns on at the computer module E stop button failu...

Страница 42: ...e Is air connected to the machine Has the air pressure been turned down at the pressure regulator It should be set at 90 PSI Low air pressure A low air pressure warning should appear on the screen whe...

Страница 43: ...clamp or unclamp in the spindle The automatic draw bar uses pull fingers that close down and pull up simultaneously on the retention knob to lock the tool holder into the spindle taper These fingers a...

Страница 44: ...Input or Output Problems 4 5 1 Control reports low air pressure The Control has the ability to display a number of different messages depending on the status of the machine A low air message would be...

Страница 45: ...support the head when the servos are off The Z motor has a brake that comes on whenever the power to the servomotor is turned off If this brake fails and does not engage the head will move downward du...

Страница 46: ...ad motor encoder Expected repeatability numbers should be 0 0005 or less Bi directional repeatability tests moving up to the same point from different directions If the machine does not repeat bi dire...

Страница 47: ...d repeat the procedure If the measurement does not repeat you have a repeatability problem that must be resolved before the accuracy problem can be resolved see 4 6 1 Possible Cause Do This Part has b...

Страница 48: ...vice 4 7 Machine Tool Problems 4 7 1 X Y or Z Axis Noisy While jogging or cutting on a particular axis the axis makes unusual noises Possible Cause Check This The way covers are not properly aligned o...

Страница 49: ...of death by electrocution Possible Cause Check This Wrong voltage Check the voltage to the machine before and after the Spindle Drive with a Voltmeter Also check the voltage to the Spindle Drive L1 L...

Страница 50: ...tion 5 6 4 7 5 Head Noise Head noise pertains to any unusual noises coming from the head under load and no load situations Most often head noise will only be noticeable under load situations It is imp...

Страница 51: ...rcularity is checked Machine not level or after a heavy crash Water in your air lines Faulty solenoid valves Rust Problems with the pneumatics on the tool carrier and tool change air cylinder User doe...

Страница 52: ...rpm See below Poor finish Machine chatter Excessive speeds and feeds can break cutting tools or wear tools prematurely Poor Tooling Using the wrong cutter for an application Entering the wrong size di...

Страница 53: ...The torque wrench is placed on the end opposite of the motor in the hex drive We recommend each axis be checked in 3 places Check the rolling torque in the center of travel and at both ends of travel...

Страница 54: ...ritical error 5 2 6 Way Covers The Z ballscrew cover is telescoping in design so alignment is important to avoid binding way covers must be attached in the near fully collapsed state This is the best...

Страница 55: ...3 12 See figure 5 3b Most of the LEDs are used to monitor the signals for the axis motors Each axis and the spindle have 6 LEDs The A A B and B are used for encoder counts as the motor rotates one dir...

Страница 56: ...there are 2 green connectors that control 2 more outputs Coolant and lube are outputs to turn the coolant and lube pump on respectively These outputs are 115 volts 3 X Y and Z axis port these connecto...

Страница 57: ...54 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Figure 5 3a Computer Module Right Side View...

Страница 58: ...55 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Figure 5 3b Computer Module Front View...

Страница 59: ...ware may allow for reverse operation in certain circumstances 4 SPD_ORT signal is 24 DC Volt digital signal from the AC Drive that is used to command the spindle to go to the orientation angle for a t...

Страница 60: ...y Interface Board 2 12V is the 12 Volt DC power signal used to power up the LCD controller board 3 KEY COM is a 24 Volt DC power signal used for triggering the critical overlay keys 4 ON KEY is a 24 V...

Страница 61: ...t work Utilize service code 132 to test the encoder portion of the handwheel Digital Input Errors Make sure that the LEDs to the corresponding digital input that is in question turn OFF and ON Utilize...

Страница 62: ...module if it still errors out then the computer module will need replacing Watch Dog On Verify that the computer module is at fault by removing all the cables connected to the computer module except...

Страница 63: ...ies Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Fig 5 4a Programming Panel The programming panel has 6 cables that run from this panel back to the computer module See figure 5...

Страница 64: ...e LCD screen which comes from the computer module 2 LCD User interface board sets the video input signal and adjusts the screen image for brightness contrast etc It also switches on off the controller...

Страница 65: ...link on and off when a non critical key is pressed and relayed to computer module e D24 Rxd receive exchange data LED should blink on and off as confirmation from computer module acknowledgement or co...

Страница 66: ...ce board LED is on but the backlights remain off Check all cable connections to LCD controller board and inverter board See Fig 5 4b Electronic Handwheel does not work Unable to jog an axis Make certa...

Страница 67: ...way If the symptom involves both axes the source of the problem is something that both motors have in common When troubleshooting only the X axis and Y axis motors are interchangeable The Z axis is no...

Страница 68: ...ces See figure 5 5 2b The control circuit terminals power the LED display and the main terminals are used for the power circuit When the machine is turned on 220 volts is present to power the display...

Страница 69: ...66 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Figure 5 5 2b Servo Drive Nomenclature...

Страница 70: ...the servo drives It should be noted that faults 4 11 23 through 29 31 and 35 can only be cleared by turning power off to the machine For those below in the table that say Turn ARST DI signal on to cle...

Страница 71: ...68 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual...

Страница 72: ...69 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Figure 5 5 2e Servo Fault Messages...

Страница 73: ...eter Figure 5 5 2f Fault History Display How to display load current on the drive display 1 Press MODE button on display 2 Press SHIFT button until you get to P0 3 Press arrow up or down button to get...

Страница 74: ...oves This will drive the axis with the brake on 2 Confirm the drives trains are not binding and causing the fault If a fault is happening due to a mechanical problem there is a good chance you will ge...

Страница 75: ...gnostics Spindle goes to the wrong orientation angle when doing a tool change Verify that the spindle count on parameter 10 19 is set to the same value as the spindle orientation counter under service...

Страница 76: ...t frequency output output current and the digital inputs As a default whenever the AC Drive is initially turned on it will be in the Frequency input mode Every time the Mode button is press the AC dri...

Страница 77: ...upload the parameters from the AC Drive The operator will display a read 0 in this mode The following steps are used to download and upload the AC Drive parameters to and from the operator a To downl...

Страница 78: ...reverse commands to be sent to drive 3 Orientate MI3 terminal input command is used to tell the AC drive to go a specific angle that is specified on parameter 10 19 Note in order for the AC drive to a...

Страница 79: ...product release Symptoms Diagnostics Spindle will not perform a spindle orientate command Verify that the orientation command is being sent to the AC drive by measuring 0 VDC from MI3 to DCM terminals...

Страница 80: ...n the computer module or on pin 5 of the overlay power cable as seen on figure 5 7 1b 5 12VDC 11 to 13VDC This voltage is produced by the internal power supply of the computer module it is used to pow...

Страница 81: ...DC This voltage is produced by the internal power supply of the computer module it is used to power the internal functions of the computer module servo drives motor encoders and the Overlay Interface...

Страница 82: ...supply 4 amps 21824 4 Time Delay 3 next to the on off switch are for the 3 phase 220 volt power in 30 amps and labeled F4 F5 and F6 23153 30 Time Delay 3 fuses 16 amps for the spindle inverter labeled...

Страница 83: ...8 amps for the spindle inverter labeled F7 F8 and F9 23152 8 Time Delay 2 fuses 16 amps for the servo drives labeled F20 and F21 23152 16 Time Delay Note changed fuse type on 7 2015 from 15 amps to 1...

Страница 84: ...the ATC positions Position relative to the centerline of the spindle the spindle Orientation of the spindle drive dogs relative to angle of the tool holder held in the ATC the Z axis tool change heig...

Страница 85: ...your indicator In other words there is some room for error but these tool locations cannot be set by eyesight Once you have all tools set properly press the SAVE TABLE button to save all tool locatio...

Страница 86: ...r messages that the ATC might generate Error 105 Check the Spindle Drive Module and related electronics Repair as needed The spindle drive may have faulted This would happen due to an orientation issu...

Страница 87: ...and the LED on the back of the control This error message may occur during tool changes and tool loading unloading 139 ATC ERROR The ATC carrier is trying to move but the air pressure is too low Check...

Страница 88: ...ectrical signal The tube supplying air to advance the sliding mechanism toward the spindle became pinched or obstructed A mechanical obstruction is preventing movement The ATC door lift assist cylinde...

Страница 89: ...ent and the liquid impurities collect on the bottom of the filter bowl The liquid impurities will be released automatically once they reach a certain level 3 Air regulator door a 2nd air regulator is...

Страница 90: ...ool unclamp cylinder operation and thru spindle air The electrical power does not have to be connected to use this feature Warning These override buttons should never be pressed during the normal mach...

Страница 91: ...approximately 1 2 to 1 4 seconds to move out and 1 2 to 1 4 seconds to move back in Flow control valve labeled 3 is used to control the amount of air that comes down through the spindle during a tool...

Страница 92: ...ference starting point and then open it 1 1 2 turns Rear Internal Cushion adjustment this air cushion controls the deceleration of the cylinder when it is within the last 1 5 inches of the full retrac...

Страница 93: ...anging tools This cylinder has two adjustable internal cushions designed to decelerate the carriage motion as smoothly as possible as it approaches each end of its stroke These adjustment screws are l...

Страница 94: ...an contribute to Air Pressure Switch or low air pressure Flashing air pressure warning message on screen Inability to change tools or load tools in the spindle An error message can occur when trying t...

Страница 95: ...ed at various intervals If the coolant is not draining fast enough and causes low coolant flow the screen needs to be cleaned This screens simply rests on top of the coolant tank 2 Coolant Hoses there...

Страница 96: ...gories The table below is a quick summary of the service codes More detailed information can be found below Software Code Description Comment 33 Software Firmware and PLC versions Displays current sof...

Страница 97: ...lays memory availability of various devices 342 Test Light Indicator Turns on and off some test lights used for troubleshooting blocks per second problems 521 Check Control IO input output Application...

Страница 98: ...hese values can be saved and used in the future If the computer or compact flash card fails then you will not have the ability to save the configuration file and the machine will need to be re setup w...

Страница 99: ...505 Over Travel Limits When entering this service code the soft limits will be disabled so as to allow for setup or troubleshooting In addition to the DRO the motor angle for each axis relative to th...

Страница 100: ...e section 5 8 2 above for more instructions Once you have all tools set properly and the Z height press the SAVE TABLE button to save all tool locations 5 11 2 8 Code 530 Set Machine and Computer Modu...

Страница 101: ...e code can be used to troubleshoot any issues seen with the electronic handwheel Simply turn the handwheel in either direction while in this screen and the display should increment 1 count per click 1...

Страница 102: ...tor When service code 342 is enabled the following is displayed in the bottom right hand corner of the screen These test light will aid in understanding problems associated with running G code program...

Страница 103: ...ng purposes The figures below depicts what some of the screens look like Our software shuts down once this application is launched This application is closed down when you press the X in the upper rig...

Страница 104: ...List Manual The following OUTPUT screen allows you to trigger various outputs on this machine For example if you click the white box for coolant the pump will come on Please note the NOTE about the b...

Страница 105: ...following ATC screen allows you to time the ATC movement in and out We use this to set the flow controls for the ATC cylinder The range of acceptability is 1 to 1 2 seconds The Move Time box below wi...

Страница 106: ...control to turn on in the English mode 5 11 4 3 Code 79 Beeper On This turns on the beeper to the control keys 5 11 4 4 Code 80 Beeper Off This turns off the beeper to the control keys 5 11 4 5 Code 2...

Страница 107: ...ule or compact flash has been replaced and the configuration file was not loaded into the new computer The X and or Y offsets saved with the users programs could now be off as much as 6 mm or 0 236 Th...

Страница 108: ...1 ATC replaced 2 ATC finger replaced 3 Motor removed or replaced 4 Motor belt slips 5 Home switch replaced or a major mounting adjustment is made 6 Home switch cam replaced or a major adjusted is made...

Страница 109: ...to access X axis motor Figure 6 1 1a Figure 6 1 1a 2 If the machine can be jogged under power go to Service Code 505 and jog the X axis to the far right until the POS X AXIS LIMIT SWITCH flashing mess...

Страница 110: ...rvice Part List Manual Figure 6 1 1b 8 Place the motor on the shelf area above the mounting cavity Disconnect the encoder and power cables See figure 6 1 1c Figure 6 1 1c 9 Remove the four SHCS with l...

Страница 111: ...chine reads 0 for all axis 15 Press the X axis button medium resolution and rotate the hand wheel 2 or 3 revolutions and stop at 180 degrees to set the motor index angle 16 Install the belt set the te...

Страница 112: ...figure 6 1 1d but for the Y axis 2 If the machine cannot be jogged under power it will be necessary to manually move the axis 3 Using the I O keyboard inputs in Service Code 521 manually turn the ball...

Страница 113: ...IT SWITCH flashing warning message appears See figure 6 1 1d above 13 Note the Index Angle and adjust if necessary Remember to Home the machine if you adjust the Index Angle Specification is 180 degre...

Страница 114: ...Disconnect encoder and power cables 7 Remove the four SHCS that mount the motor to the machine 8 Lift the motor with half of the coupler attached to the motor s shaft off the machine Figure 6 1 3b 9 R...

Страница 115: ...spindle from going too low and hitting something The block we ship the machine with would be good to use 14 Press the E stop to turn off power to the servos 15 Undo the e stop button but DO NOT turn o...

Страница 116: ...t how many degrees you need to move the motor and coupling from when the machine was on the Z axis home switch For example let s assume the index angle was reading 90 and you then needed to rotate the...

Страница 117: ...computer module It is plugged into a port called spindle port A new cable will come on the replacement AC drive so do not disconnect this from the drive you are removing 5 Remove the front cover of th...

Страница 118: ...and save your machines configuration file to a thumb drive If you are not able to run this service code then contact Southwestern Industries We should be able to email you a backup copy of this file 2...

Страница 119: ...ve the sheet metal covers that are adjacent to the accordion covers 2 Remove the X axis drive belt a Loosen the 3 SHCS shown in figure 6 5a and remove the belt Figure 6 5a 3 While using a 6mm hex key...

Страница 120: ...OP M11 Installation Maintenance Service Part List Manual Figure 6 5c See 27520 for Reference Remove the oil line that is connected to the ball nut located on the left side of the head as well as the c...

Страница 121: ...y not be lined up so wiggle the shaft a bit until it does but do not force it 6 Slide the head back until the ballnut is inside of the yoke and lightly secure it to the yoke with five SHCS 7 Slide the...

Страница 122: ...ble d Disconnect the ATC door from the door assist cylinder and remove the ATC door e Remove the ATC wiper cover f Remove the six countersink screws that secure the Y axis sheet metal cover to the Y a...

Страница 123: ...on the front of the machine 15 Slide the ballscrew out the front of the machine 16 Remove the bearing housing from the bearing block 17 Remove locknut and bearing from the forward end of the ballscrew...

Страница 124: ...secure the bearing housing to the Y axis bearing block Torque 11 ft lbs 15 Tighten the five SHCS that secure the ballnut to the yoke Torque to 7 ft lbs and torque stripe 16 Drive the saddle the full l...

Страница 125: ...List Manual 2 Service code 520 to reset ATC tool positions 3 Service code 500 to reset the ball lock location 6 7 Ballscrew Replacement Z Axis Please refer to assembly drawing 27540 1 found at the bac...

Страница 126: ...Jog the Z axis downward and rest the bridge on a suitable and stable brace 7 Shut down the 2 Op mill and shut off the power at the disconnect switch 8 Disconnect the electrical connection to the Z axi...

Страница 127: ...xis ballscrew cover Perform step 1 in this procedure in reverse order a Place the cover against the column and secure with the two SHCS at the center of the frame b Secure the underside of the frame t...

Страница 128: ...er the motor down 12 Remove the hoisting cable 13 Manually drive the Y axis toward the front of machine to ease lifting from the machine 14 Install the new motor in reverse order 15 Tighten the two cl...

Страница 129: ...126 Southwestern Industries Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual Figure 6 9b Wiring into spindle motor 220 volt wiring shown Figure 6 9c Wiring of motor fan and encoder...

Страница 130: ...e figure 6 10 Figure 6 10 6 Loosen the 2 clamp screws on the motor coupler 7 Remove 5 of the 6 bolts that holds the spindle cartridge up inside of the head Loosen the 6 bolt as well 8 Jog the Z axis d...

Страница 131: ...ith the motor Center the coupling so each half is roughly clamped on the same length of the corresponding shaft and tighten the clamp screws to the recommended torque setting of 18 5 ft lbs 9 Make sur...

Страница 132: ...ank 3 Slide the coolant tank out of the machine 4 Remove the 4 screws that hold the pump in place 5 Remove the power cable from the coolant pump 6 Follow these instructions in reverse to install the n...

Страница 133: ...If the system has been leaking the oil level will have dropped 3 Press the unclamp button on the front of the head a number of times over and over until you do not see any more oil bubbles in the oil...

Страница 134: ...ee drawing 27658 1 for an illustration of where each home switch is mounted 4 Remove all sheet metal covers necessary to gain access to the switches 5 The switches are held in place with a few screws...

Страница 135: ...s Inc TRAK 2 OP M11 Installation Maintenance Service Part List Manual 2 Disconnect Spindle fan and remove jackscrews 3 Push Spindle Fan cable through Encoder housing opening 4 Push Encoder cable throu...

Страница 136: ...aintenance Service Part List Manual 5 Remove Spindle Fan shroud 6 Remove Spindle Fan Loosen and remove the 3 screws that secure it in place 7 Remove the 2 screws on top and loosen the setscrews undern...

Страница 137: ...s should never have to be adjusted unless a motor or ballscrew is replaced or if the motor is removed for any reason Once the motor is removed we need to make sure the motor index pulse on the motor e...

Страница 138: ...e location of tool 4 can be found in the table Without moving the tool carrier or the Axis mode out and enter service code 510 and select ORIENT SPINDLE 2 Rotate the spindle at least 1 revolution befo...

Страница 139: ...ach the machine a known distance We typically calibrate our machines over a 150 mm distance There is no limit to how far you can calibrate the machine 1 Set up a gauge block or standard and indicate i...

Страница 140: ...a mechanical problem 7 3 Periodic Maintenance The following table lists the periodic maintenance that must be done on a daily month s and yearly basis Maintenance Time Period Items Daily 1 Remove maj...

Страница 141: ...ies This warranty is expressly in lieu of any other warranties express or implied including any implied warranty of merchantability or fitness for a particular purpose and of any other obligations or...

Страница 142: ...62 2X 3 61 6X 70 4X 78 4X C DETAIL C 70 4X 78 4X 71 2X 12 60 4X 77 4X 69 2X 80 2X 70 6X 78 6X 70 4X 76 4X 70 3X 78 3X B DETAIL B 13 67 2X 16 66 4X 76 4X 68 37 6 REF 5 FOR PART LIST SEE SEPARATE A SIZE...

Страница 143: ...SW 1 EA R DWG 10 22680 4 SWITCH LIMIT PLUNGER SEE 27500 OR 27500 1 2 EA R PS 11 22874 1 PUSH BUTTON RESET N O CONTACT TOOL UNCLAMP 1 EA B R DWG 12 22637 2 CLAMP CABLE HALF SEE 27500 OR 27500 1 1 EA R...

Страница 144: ...DLE ASSY SEE 27500 OR 27500 1 1 EA R PS KING RICH 38 27495 4 SHEET METAL LEFT PANEL SPINDLE ASSY SEE 27500 OR 27500 1 1 EA R PS KING RICH 39 27495 5 SHEET METAL RIGHT COVER SPINDLE ASSY SEE 27500 OR 2...

Страница 145: ...L BO 2 EA R PS 68 M4 0 7X10 27B SCREW BHCS STL BO 12 EA R PS 69 M6 1 0X12 25B SCREW SHCS STL BO 2 EA R PS 70 M5 0 8X12 27B SCREW BHCS STL BO 40 EA R PS 71 M5 0 8X30 25B SCREW SHCS STL BO NON STOCKABLE...

Страница 146: ...125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 7 9 14 TO 7 8 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A B C D A B C D 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 THIRD AN...

Страница 147: ...RIAL FINISH DRIVE TRAIN ASSY X AXIS M11 27520 1 1 10 13 Bob B DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DI...

Страница 148: ...ENGINEER CHECKER FE MATERIAL FINISH DRIVE TRAIN ASSY X AXIS M11 27520 1 1 10 13 Bob B DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES...

Страница 149: ...G 12 27951 4 LOCKNUT M20 X 1 0 1 EA R PS KING RICH 13 27603 9 SUPPORT LEFT RIGHT UPPER STRUCTURE SEE 27520 2 EA R PS KING RICH 14 27603 10 COVER CONDUIT MINOR UPPER STRUCTURE SEE 27520 1 EA R PS KING...

Страница 150: ...0 1 EA R PS 33 27603 21 BRACE RIGHT X AXIS ASSY SEE 27520 1 EA R PS 34 27634 TRIGGER HOME SWITCH 2 OP 1 EA R PS KING RICH OP360011 35 28042 2 MANIFOLD TUBE FITTING 6 OUTLETS 1 EA R PS KING RICH 36 226...

Страница 151: ...EXT TOOTH STL ZINC 1 EA R PS 58 1 2 66Z WASHER FLAT NARROW ANSI TYPE B 1 EA R PS 59 M4 70Z WASHER FLAT STL ZINC 33 EA R PS 60 1 4 73B WASHER SPLIT LOCK STL BO 4 EA R PS 61 M4 70B WASHER FLAT STL BO 2...

Страница 152: ...76 4X 84 4X 66 4X 83 4X C DETAIL C 50 52 51 50 4X 51 47 46 49 2X 48 92 4X 45 33 35 REF 75 4X 86 4X D DETAIL D 70 2X 34 58 41 42 43 2X REF 24 2X 25 2X 79 6X REAR VIEW OF COLUMN 20 73 2X 86 2X 88 2X 21...

Страница 153: ...1 27540 1 6 9 14 Bob D 8 7 14 TO 7 31 14 Sal A B C D A B C D 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 THIRD ANGLE PROJECTION SOUTHWESTERN INDUSTRIES INC 2615 HOMESTEAD PLACE RANCHO DOMINGUEZ CA 90220 5610 1 4...

Страница 154: ...al A B C D A B C D 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 THIRD ANGLE PROJECTION SOUTHWESTERN INDUSTRIES INC 2615 HOMESTEAD PLACE RANCHO DOMINGUEZ CA 90220 5610 3 3 37 REF 38 37 72 4X 39 40 72 4X 56 57 59 37...

Страница 155: ...BEARING HOUSING ASSY Z AXIS DRIVE 1 EA R PL 13 27756 NUT CLAMP Z AXIS 1 EA C R DWG 14 27085 2 FITTING AIR 90 10mm PUSH TO CONN 1 4 BSPT M SEE 27542 OR 27563 3 EA R PS KING RICH A 316 381 15 28071 2 V...

Страница 156: ...583 8 CYLINDER AIR 32 BORE 300 STROKE USED WITH SENSORS ASSY 27641 2 27641 3 1 EA A R DWG 38 27583 2 ROD END BALL JOINT 10MM ID SEE 27540 OR 27540 1 1 EA R PS 39 27583 3 SWIVEL FLANGE REAR PIVOT SEE 2...

Страница 157: ...EA R PS KING RICH A 201 001 60 24673 1 ELBOW STREET 1 8 BSPT SEE 27540 OR 27540 1 2 EA R PS 61 27085 1 FITTING AIR 90 6mm PUSH TO CONNECT 1 4 BSPT MALE THD 1 EA R PS KING RICH A 316 408 62 28076 NIPPL...

Страница 158: ...ASHER SPLIT LOCK STL BO 4 EA R PS 86 M5 73B WASHER SPLIT LOCK STL BO 12 EA R PS 87 M4 73B WASHER SPLIT LOCK STL BO 7 EA R PS 88 M5 70B WASHER FLAT USS STL BO 2 EA R PS 89 M4 70B WASHER FLAT STL BO 4 E...

Страница 159: ...IMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 6 20 14 TO 6 18 14 Sal A B C D A B C...

Страница 160: ...STEAD PLACE RANCHO DOMINGUEZ CA 90220 5610 A DETAIL A 23 4X 24 4X 75 12X 85 4X 7 70 5X 82 5X 1 REF 8 70 5X 82 5X 9 70 4X 82 4X 10 70 6X 82 6X 11 70 4X 12 70 5X 82 5X 32 REF 71 2X 84 2X 17 74 80 2X 2X...

Страница 161: ...SEE 27542 1 EA R PS KING RICH OP420290 11 27530 9 COVER FRONT LEFT FRAME ASSY SEE 27542 1 EA R PS KING RICH OP420260 12 27530 10 COVER REAR LEFT LUBE PUMP SEE 27542 1 EA R PS KING RICH OP420240 13 27...

Страница 162: ...STRAIGHT 1 4 BSPT SEE 27563 1 EA R PS KING RICH 35 27745 COUPLING 1 4 BSPT SEE 27563 1 EA R PS KING RICH 36 27085 2 FITTING AIR 90 10mm PUSH TO CONN 1 4 BSPT M SEE 27542 OR 27563 1 EA R PS KING RICH A...

Страница 163: ...N CUP NEEDLE ROLLER HK1308 1 EA A R PS KING RICH A 575 007 59 28152 1 TRANSFORMER ASSY 1 1KVA 1 EA C R PL 60 28166 SPACER 13 ID x 19 OD x 12 THK SEE 27542 1 2 EA A R PS KING RICH OP420260 61 27593 2 B...

Страница 164: ...M8 73B WASHER SPLIT LOCK STL BO 4 EA R PS 86 M6 70B WASHER FLAT USS STL BO 4 EA R PS 87 M5 75Z WASHER EXT TOOTH STL ZINC NON STOCKABLE 2 EA R PS 88 28173 WASHER RETAINING TRANSFORMER TRAY 2 EA A R PS...

Страница 165: ...ILL 27557 1 1 05 01 09 Sal B DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 3 1 13...

Страница 166: ...ICH 8 28133 FILTER FINE CHIP 1 EA R DWG 12 27016 4 FITTING 90 BARB TO THD 3 8 TUBE ID x 3 8 MALE BSPT STAINLESS STEEL 2 EA A R DWG KING RICH 13 27016 5 FITTING 3 4 BSPT 3 8 BSPT STAINLESS STEEL 1 EA A...

Страница 167: ...VALVE REV ECN DATE APPRV DESCRIPTION REVISIONS A 14218 10 24 14 TO PRODUCTION RELEASE 26 51 2 2 AIR TANK 44 2 44 2 34 1 35 52 53 57 58 59 54 55 56 36 3 4 7 6 15 19 32 33 2X 30 2X 38 2X 47 48 34 37 39...

Страница 168: ...EAD PLACE RANCHO DOMINGUEZ CA 90220 5610 8 11 2X 12 14 2X 20 21 22 2 1 1 1 1 1 1 2 1 30 2X SPINDLE ATC CYLINDER ATC DOOR ASSIST CYLINDER DOOR OPEN ASSIST CYLINDER TOOL CHANGE SOLENOID VALVE AND AIR OV...

Страница 169: ...Oil Oil Reservoir 2 Quick Disconnect Main Pressure Regulator Set to 90 PSI Set Point 60 PSI ATC Door Assist Cylinder QUICK EXHAUST VALVE FLOW CONTROL METER OUT WITH MUFFLER FLOW CONTROL METER OUT FLO...

Страница 170: ...20mm BORE X 60mm S 1 EA R DWG 10 27583 6 CYLINDER AIR 40mm BORE 125mm STROKE 1 EA R DWG 11 27670 1 CYLINDER TOOL UNCLAMP SEE 27502 3 1 EA A R DWG 12 27502 2 RESERVOIR OIL MAKEUP TOOL UNCLAMP CYLINDER...

Страница 171: ...1 4 BSPT MALE THD 3 EA R PS KING RICH A 316 408 34 27085 2 FITTING AIR 90 10mm PUSH TO CONN 1 4 BSPT M SEE 27542 OR 27563 3 EA R PS KING RICH A 316 381 35 28071 2 VALVE FLOW CONTROL AIR 1 4 BSPT TO 6m...

Страница 172: ...R PS KING RICH 56 28047 1 SLEEVE COMPRESSION INNER 4mm MANIFOLD 1 EA R PS KING RICH 57 28046 2 NUT COMPRESSION 6mm MANIFOLD 1 EA A R PS KING RICH 58 28047 2 SLEEVE COMPRESSION OUTER 6mm MANIFOLD 1 EA...

Страница 173: ...TION SOUTHWESTERN INDUSTRIES INC 2615 HOMESTEAD PLACE RANCHO DOMINGUEZ CA 90220 5610 2 SEE SEPARATE A SIZE SHEET FOR PART LIST 20 23 25 26 2X 60 6X 61 8X 28 62 4X 57 34X 58 34X 36 34X 56 4X 65 5X 64 2...

Страница 174: ...NT OF SOUTHWESTERN INDUSTRIES DATE APPROVALS DRAWN BY ENGINEER CHECKER FE MATERIAL FINISH DRIVE TRAIN ASSY Y AXIS M11 27564 1 11 27 13 Bob E DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0...

Страница 175: ...50 FERRULE SPROCKET DRIVE KIT 1 EA R DWG 10 27513 SPROCKET 26 TEETH W O GUIDES 1 A EA R DWG 11 27526 BUMPER Y AXIS FIXED END 1 EA R DWG 12 27951 4 LOCKNUT M20 X 1 0 1 EA R PS KING RICH 13 27527 BUMPER...

Страница 176: ...EFT 1 SEE 27564 EA R PS 39 27998 2 WIPER CENTER FRONT REAR 4 A EA R DWG 40 27998 3 WIPER FRONT RIGHT 1 SEE 27564 EA R PS 41 26969 1 FITTING GREASE 90 M8 1 x MALE 18mm H SS 2 A EA R DWG 42 27998 4 WIPE...

Страница 177: ...SHCS STL BO 2 NON STOCKABLE A EA R PS 64 M5 0 8X45 25B SCREW SHCS STL BO 2 EA R PS 65 M5 0 8X12 25B SCREW SHCS STL BO 9 EA R PS 66 10 32X5 8 25B SCREW SHCS STL BO 12 EA R PS 67 M6 1 0X20 27B SCREW BH...

Страница 178: ...5 70B WASHER FLAT USS STL BO 6 EA R PS 93 M6 70B WASHER FLAT USS STL BO 4 EA R PS Parts List for Assembly P N 27564 1 Item P N Title Qty Detail Rev UseAs Stat Type Mfr Mfr P N 27564 1 Printed 8 13 201...

Страница 179: ...E 6 SH2 ITEMS 37 38 110 WAS 26768 2 26769 1 M22 73Z SPLIT LOCK REVISED DETAILS NOTES UNLESS OTHERWISE SPECIFIED 1 LOCKWASHERS TO BE ADDED AS REQUIRED 2 ADD ITEMS 71 72 AS SHOWN TO HOLD HANDWHEEL CABLE...

Страница 180: ...NGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 9 10 14 TO 8 20 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A 14209 9 12 14 TO P...

Страница 181: ...RICH OP420841 9 27603 9 SUPPORT LEFT RIGHT UPPER STRUCTURE SEE 27520 2 EA R PS KING RICH OP420500 10 27603 10 COVER CONDUIT MINOR UPPER STRUCTURE SEE 27520 1 EA R PS KING RICH OP420420 11 27603 11 CO...

Страница 182: ...SEE 27568 1 EA R PS KING RICH OP420050 OP420060 42 27603 26 COVER SHEET METAL DOOR 2OP SEE 27568 1 EA R PS KING RICH OP420990 43 24404 3 LEXAN WINDOW DOOR 2OP 2 EA R PS KING RICH A 82 019 44 27560 FR...

Страница 183: ...75 x 0 75 x 0 188 1 EA A R DWG 72 22475 TIE WRAP 4 IN PLASTIC 1 EA R DWG 80 M5 0 8X10 27Z SCREW BHCS STL ZINC NON STOCKABLE 26 EA R PS 81 M5 0 8X20 27B SCREW BHCS STL BO NON STOCKABLE 2 EA R PS 82 M5...

Страница 184: ...STL BO NON STOCKABLE 4 EA R PS 110 M22 71Z WASHER FLAT SAE STL ZINC NON STOCKABLE 2 EA A R PS 112 M10 56Z NUT NYLON LOCK STL ZINC NON STOCKABLE 2 EA R PS 113 M10 1 5 51Z NUT HEX JAM STL ZINC NON STOC...

Страница 185: ...S DRAWN BY ENGINEER CHECKER FE MATERIAL FINISH ATC ASSY 2 OP M11 MILL 27587 1 1 1 8 18 14 Bob A DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SH...

Страница 186: ...FT 1 EA R PS KING RICH OP520100 3 27575 1 BRACKET DOOR ASSIST RIGHT 1 EA R PS KING RICH OP520110 4 27615 WEAR STRIP DOOR ASSIST 2 EA R PS KING RICH OP520210 5 27493 GRIPPER ASSY TOOL CHANGER 4 EA R PL...

Страница 187: ...ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 10 22 14 TO 10 17 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A 14218 10 24 14...

Страница 188: ...25 14 Bob B DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 10 22 14 TO 10 17 14 Sa...

Страница 189: ...G PER ASME Y14 5 10 22 14 TO 10 17 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A 14218 10 24 14 TO PRODUCTION RELEASE A B C D A B C D 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 THIRD ANGLE PROJECTION SOUTHWE...

Страница 190: ...25 14 Bob B DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 10 22 14 TO 10 17 14 Sal...

Страница 191: ...ISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 10 22 14 TO 10 17 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A 14218 10 24 14 TO PRODUCTION RELEASE A B C D A...

Страница 192: ...L FINISH LUBRICATION SYSTEM 2 OP M11 MILL 27591 1 7 8 25 14 Bob B DIMENSIONS ARE IN INCHES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLE...

Страница 193: ...125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 10 22 14 TO 10 17 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A 14218 10 24 14 TO PRODUCTION RELEASE A B C D A B C...

Страница 194: ...EA A R PL 5 26979 2 TUBING PLASTIC SOFT 2mm ID x 4mm OD 767 IN R PS KING RICH 7 26972 2 VALVE CHECK METER SIZE 2 12 EA R PS KING RICH 8 26972 3 VALVE CHECK METER SIZE 5 3 EA R PS KING RICH 9 28048 EL...

Страница 195: ...REVISED ITEMS 9 11 MFR P N S ADDED ITEM 12 MFR P N ITEM 39 B 14405 8 6 15 TO ITEM 19 26768 3 STATUS LED LT WAS 26768 2 STATUS LT C 14496 3 16 16 AW A DETAIL A 17 12 49 61 55 8 48 4X 65 4X 9 48 5X 65...

Страница 196: ...R PS KING RICH 8 27603 20 COVER RIGHT X AXIS ASSY 1 EA R PS KING RICH 9 27689 1 BELLOW LEFT 300mm H 1 EA A R DWG KING RICH OP441010 10 27689 2 BELLOW RIGHT 300mm H 1 EA A R DWG KING RICH OP441020 11 2...

Страница 197: ...WIRE HARNESS ASSY 3 COND TRX TO DRIVE DC300 309C 1 EA C R PL 31 27657 1 CABLE ASSY USB MALE A TO FEMALE A PANEL MT 3 METER LENGTH 2 EA A R PS 32 26840 5 CABLE ASSY MOTOR POWER DELTA Y AXIS DC300 133_3...

Страница 198: ...73B WASHER SPLIT LOCK STL BO 8 EA R PS 61 M8 73B WASHER SPLIT LOCK STL BO 36 EA R PS 62 M6 73B WASHER SPLIT LOCK STL BO 20 EA R PS 63 M16 WASHER FINISH WASHER FINISH 35 OD x 17 ID x 6mm H NON STOCKAB...

Страница 199: ...4 AFTER MANUALLY CHANGING PARAMETERS DESCRIBED IN TABLE OR BY DOWNLOADING SINGLE PHASE PARAMETERS FROM LAPTOP A5 D1 1 3 REF 10 5 1 4 1 BLACK WHITE GREEN F4 F5 F6 F7 F8 F9 F10 AC OUTLET L1 PE N F4 F5...

Страница 200: ...PL 2 27648 2 SYSTEM DIAGRAM 2 OP M11 MILL USA 1 EA B R DWG 3 28161 2 AC DRIVE ASSY 3HP 220 VAC SINGLE PHASE PROGRAMMED 2OP M11 1 EA B R PL 4 28161 2 LB1 LABEL AC DRIVE 3 HP 220VAC SINGLE PHASE PROGRAM...

Страница 201: ...21 21 21 21 21 21 21 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 115AC OUTLET TB13 TB12 TB11 TB10 TB9 TB8 TB7 TB6 TB5 TB4 TB3 TB2 TB1 F10 F9 F8 F7 F6 F5 F4 91 10X 95 10X 48 49 90 3X 35 36 37 92 4X 97 4X 54 1 1...

Страница 202: ...2 1 TB107 2 1 TB108 2 1 TB109 2 1 TB110 2 TWH1 TWH2 TWH4 TWH5 TWH6 TWH7 GS101 TWH3 WIRE CABLE ITEM NUMBER WIRE FROM WIRE LABEL WIRE GAGE LENGTH COLOR WIRE TO W1 66 SW1 T1 L1 2 5 5mm 280 BLACK F4 1 W2...

Страница 203: ...BRN DETAIL D 0V 115AC 2 WORKLIGHT 26769 1 WL1 WHT WL1 BLK BLACK WHITE FAN 2 L FAN 2 N GND SPINDLE MOTOR P N 26849 4 WIRE CABLE ITEM NUMBER WIRE FROM WIRE LABEL WIRE GAGE COLOR WIRE TO TB5 3 0V 0 75mm...

Страница 204: ...B R DWG 16 23152 16 FUSE 500 VOLT 16 AMP F7 F8 F9 3 EA B R DWG 17 23152 4 FUSE 500 VOLT 4 AMP F10 1 EA B R DWG 18 23153 30 FUSE 600 VAC TIME DELAY CLASS CC 30 AMP F4 F5 F6 3 EA B R DWG 19 24211 1 FIT...

Страница 205: ...PS 54 27621 2 LB2 LABEL TEXT ELEC ENCLOSURE 27621 2 1 EA B R PS 55 27669 1 GASKET BEZEL ROLL 2104 MM R DWG 56 28157 SHEET METAL CABLE ENTRY OUTSIDE 2 EA B R DWG 57 28157 1 SHEET METAL CABLE ENTRY INS...

Страница 206: ...L2 2 2 EA C R DWG 76 27734 L3 2 LABEL TEXT WIRE SLEEVE L3 2 2 EA C R DWG 77 27734 L1 3 LABEL TEXT WIRE SLEEVE L1 3 6 EA C R DWG 78 27734 L2 3 LABEL TEXT WIRE SLEEVE L2 3 6 EA C R DWG 79 27734 L3 3 LA...

Страница 207: ...R BELLEVILLE SPRING LOCK SERRATED 10 OR M5 10 EA C R PS 97 M4 0 7 50Z NUT HEX STL ZINC 4 EA R PS Parts List for Assembly P N 27621 2 Item P N Title Detail Reference t Qty UseAs Rev Stat Type Mfr 27621...

Страница 208: ...OEN1 PRG ENX ENY ENZ WDT YZ YZ HWZ HWZ HWB HWB HWA HWA YB YB YA YA OVERLAY POWER 220 440 VAC INPUT SEE INPUT POWER WIRING CHART L1 L2 L3 T1 T2 T3 GS1 GS4 GS9 GS12 TWH3 TWH7 TWH2 TWH1 SW1 TWH4 TWH5 TW...

Страница 209: ...T2 W T2 L N CABLE ASSY MOTOR POWER PN 26671 4 CABLE ASSY MOTOR FAN PN 26514 1 CABLE ASSY MOTOR ENCODER PN 26940 1 CABLE ASSY COOLANT PUMP PN 27176 1 Z AXIS MOTOR PN 28164 1 SPINDLE MOTOR PN 26849 4 Z...

Страница 210: ...8 TOOL CLAMP PN 22680 4 CABLE ASSY PN 27635 5 CABLE ASSY PN 27635 4 DOOR SWITCH PN 22680 5 COM NO NC COM NO NC NO COM NO NC F4 F5 F6 F7 F8 F9 F10 TB1 TB2 TB3 TB4 TB5 TB6 TB7 TB8 TB9 TB10 TB11 TB12 TB...

Страница 211: ...TB12 DOOR LOCK SPARE 2A OUTPUTS Z AXIS BRAKE ATC BACK SPARE 1 SPARE 3A TOOL UNCLAMP ATC FRONT STATUS LIGHT SPARE 2 SPARE 1 INPUTS UNCLAMP BT ATC BACK TOOL UNCLAMP DOOR Y HOME SERVO ON BT ATC FRONT TO...

Страница 212: ...210 0 200 220 240 0 115 0 24 F17 F11 F12 F13 F14 F15 F16 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 TB101 2 1 TB102 2 1 TB103 2 1 TB104 2 1 TB105 2 1 TB106 2 1 TB107 2 1 TB108 2 1 TB109 2 1 TB110 2 1 2 TB111 3 1 2...

Страница 213: ...4 5 13 2014 REV DESCRIPTION DATE APVD REVISION ECN REV DESCRIPTION DATE APVD REVISION ECN REV DESCRIPTION DATE APVD REVISION ECN Y3 TOOL UNCLAMP SOLENOID F15 1A 1 2 K1 A1 A2 F5 30A 1 2 B A F3 5A E2 LS...

Страница 214: ...R L2 S L1c L2c L3 T C P GND D SRV3 Z AXIS SERVO DRIVE U V W GND L1 R L2 S L1c L2c L3 T C P GND D BREAKING RESISTOR2 30 OHMS 500W 2 1 B A F3 5A F5 15A 1 2 LS6 TOOL UNCLAMP F10 4A 1 2 LS4 Z HOME SWITCH...

Страница 215: ...1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 9 10 14 TO 8 20 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS A...

Страница 216: ...3 27635 2 CABLE ASSY Y AXIS HOME SW DC300 112 1 EA R PL 4 27635 3 CABLE ASSY Z AXIS HOME SW DC300 113 1 EA R PL 5 27690 1 COVER HOME SWITCH X AXIS SEE 27520 1 EA R PS 6 27690 2 COVER HOME SWITCH Y AX...

Страница 217: ...INDUSTRIES IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON SENT O...

Страница 218: ...WIPER TOP LEFT COVER ASSY TOOL 1 EA R PS 3 27682 3 WIPER TOP RIGHT COVER ASSY TOOL 1 EA R PS 4 27682 4 WIPER LEFT SIDE COVER ASSY TOOL 1 EA R PS 5 27682 5 WIPER RIGHT SIDE COVER ASSY TOOL 1 EA R PS 6...

Страница 219: ...GES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 12 1 14 TO 11 21 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS B 14333 12 4 14 TO DELETED ITEMS 8 24 25 47 WAS 27834 28084 28085 M6 1 0X120 25B...

Страница 220: ...OUTER SPINDLE BEARING 1 SET 1 EA A R PL 9 27836 SPACER TOP BEARING SPINDLE 1 EA R DWG 10 27837 NUT SPANNER M50 1 EA R DWG 11 27839 NUT SPANNER M12 1 EA R DWG 12 27848 HOUSING TOP SPINDLE 1 EA R DWG 1...

Страница 221: ...X25 25B SCREW SHCS STL BO 8 EA R PS 43 M5 0 8X14 25B SCREW SHCS STL BO 2 NON STOCKABLE EA R PS 44 M5 0 8X12 25B SCREW SHCS STL BO 3 EA R PS 45 M5 0 8X30 25B SCREW SHCS STL BO 6 NON STOCKABLE EA R PS 4...

Страница 222: ...0 VOLT OPTION INSPECTION WARNING POWER MUST BE TURNED OFF PRIOR TO MODIFYING REF SHOWN IN REPLACED POSITION 1 7 6 REF RE WIRE SPINDLE PER LABEL AS SHOWN BELOW FROM 220V TAPS TO 440V TAPS 12 REMOVE ITE...

Страница 223: ...B1 TB2 TB3 TB4 TB5 TB6 TB7 TB8 TB9 TB10 TB11 TB12 TB13 DOOR LOCK SPARE 2A OUTPUTS Z AXIS BRAKE ATC BACK SPARE 1 SPARE 3A TOOL UNCLAMP ATC FRONT STATUS LIGHT SPARE 2 SPARE 1 INPUTS UNCLAMP BT ATC BACK...

Страница 224: ...1KVA 1 EA C R PL 6 28161 1 AC DRIVE ASSY 3HP 440 VAC PROGRAMMED M11 USA 1 EA B R PL 7 27175 5 RESISTOR ASSY 200 OHMS 500W SPINDLE BRAKE 1 EA A R PL 8 23153 8 FUSE 600 VAC TIME DELAY CLASS CC 8 AMPS F7...

Страница 225: ...DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 8 29 14 TO 8 29 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIO...

Страница 226: ...HES DEC X 1 XX 01 XXX 005 ANGLES XX 0 30 FRACTIONS 1 8 FINISH 125 RMS REMOVE ALL SHARP EDGES MASK ALL TAPPED HOLES DIMENSIONING PER ASME Y14 5 8 29 14 TO 8 29 14 Sal REV ECN DATE APPRV DESCRIPTION REV...

Страница 227: ...REW FIRST FIG 6 VI FASTEN FIXTURE PLATE ITEM 2 TO MACHINE WORKTABLE USING BALL LOCK CLAMPS ITEM 16 FIG 1 Va USE HARDWARE ITEMS 20 28 29 TO FASTEN FRONT OF INDEXER AND HARDWARE ITEMS 21 28 29 TO FASTEN...

Страница 228: ...186 IN R PS KING RICH 9 27092 1 COUPLING QUICK DISCONNET 1 4 NPTF FEMALE 2 EA A R DWG 10 27016 3 FITTING PUSH TO CONNECT 6mm TO 1 4 NPT 3 EA A R DWG 11 22169 5 FITTING AIR TEE 10mm 6mm PUSH TO CONNEC...

Страница 229: ...PLIT LOCK STL BO 4 EA R PS 33 8 71B WASHER FLAT SAE STL BO 4 EA R PS 34 8 73B WASHER SPLIT LOCK STL BO 4 EA R PS 35 M5 70B WASHER FLAT USS STL BO 3 EA R PS 36 M5 73B WASHER SPLIT LOCK STL BO 3 EA R PS...

Страница 230: ...8156 2 1 6 14 RO ADDED ITEMS 17 21 56 57 64 79 DETAIL B ITEM 25 22577 10 WAS 9 DELETED ITEM 85 WAS M5 0 8X12 27B 3 4 15 14 RO ADDED ITEMS 12 13 58 78 ITEMS 91 100 105 QTY 21 25 4 WAS 24 28 7 DIMENSION...

Страница 231: ...IS NO JUMPER BETWEEEN TERMINALS P AND D BR2 RESISTOR IS TO BE CONNECTED TO TERMINALS P AND C 2A4 4 220VAC MACHINES REQUIRE 100 500W BR2 RESISTOR 440VAC MACHINES REQUIRE 200 500W BR2 RESISTOR 2C5 5 AP...

Страница 232: ...T METAL COVER UPPER RESISTOR 2OP M11 R 1 A DWG EA KING RICH 8 27603 29 BRACKET MOUNTING SERVO ENCLOSURE 2OP M11 R 1 A DWG EA KING RICH 12 26687 2 FOAM CABLE WAY R 1 A PS EA 13 28108 1 TAPE ADHESIVE FO...

Страница 233: ...300 309 R 1 A PL EA 51 26555 081313 0200 WIRE ASSY 2mm BLACK FERRULE TO FERRULE 200mm R 4 DWG EA 52 26555 081313 0350 WIRE ASSY 2mm BLACK FERRULE TO FERRULE 350mm R 4 DWG EA 53 26555 081313 0400 WIRE...

Страница 234: ...R 7 PS EA 87 M5 0 8X16 27B SCREW BHCS STL BO NON STOCKABLE R 4 PS EA 88 M5 0 8X14 25B SCREW SHCS STL BO NON STOCKABLE R 3 PS EA 90 M6 70B WASHER FLAT USS STL BO R 8 PS EA 91 M5 70B WASHER FLAT USS STL...

Страница 235: ...LES DIMENSIONING PER ASME Y14 5 1 10 14 TO 1 10 14 Sal REV ECN DATE APPRV DESCRIPTION REVISIONS 1 1 10 14 TO PROTOTYPE RELEASE A B C D A B C D 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 THIRD ANGLE PROJECTION SO...

Страница 236: ...CTRONIC 1 EA R A PS 6 26040 CONTACT BLOCK E STOP 1 EA R PS TELEMECANIQUE ZB6E2B 8 27669 3 GASKET BEZEL 2 EA R DWG 9 27669 4 GASKET BEZEL 2 EA R DWG 10 26716 2 SWITCH ASSY PUSHBUTTON SERVO ON DBL POLE...

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