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Snorkel International, LLC

2009 Roseport Road

Elwood, KS 66024

www.snorkellifts.com

Model: Snorkel SR5719
Part Number: 159-0074-000
Version: Stage 5 / Open Cab

5.12 ENGINE ............................................................................................................................................ 99

5.12.1

CHECKING AND TOPPING UP THE ENGINE LUBRICATING OIL LEVEL....................................... 99

5.12.2

CHECK THE COOLING LIQUID LEVEL ...................................................................................... 100

5.12.3

COOLANT LIQUID REPLACEMENT .......................................................................................... 101

5.12.4

OIL CHANGE AND OIL FILTER REPLACEMENT ........................................................................ 102

5.12.5

CONTROL AND REGULATION OF COOLING FAN BELT ........................................................... 103

5.12.6

DRAINAGE OF WATER FROM THE FUEL PRE-FILTER .............................................................. 104

5.12.7

REPLACEMENT OF PRE-FILTER FILTER ELEMENT ................................................................... 105

5.12.8

DRAINING OF WATER FROM THE FUEL TANK/EMPTYING THE FUEL TANK .......................... 107

5.12.9

CHECKING THE INTEGRITY OF THE DRAIN PIPE/S .................................................................. 108

5.12.10 REPLACEMENT OF FUEL FILTER ............................................................................................. 108

5.13 HEAT EXCHANGER ......................................................................................................................... 109

5.14 CHECKING THE HYDRAULIC OIL LEVEL ........................................................................................... 110

5.15 HYDRAULIC OIL CHANGE ............................................................................................................... 110

5.16 VISUAL INSPECTION FOR OIL LEAKS IN THE HYDRAULIC SYSTEM ................................................. 112

5.17 REPLACING THE RETURN HYDRAULIC OIL FILTER CARTRIDGE ...................................................... 112

5.18 CLEANING OR REPLACING THE OIL TANK VENT CARTRIDGE ......................................................... 113

5.19 REPLACING THE HYDROSTATIC PUMP OIL CARTRIDGE/FILTER ..................................................... 115

5.20 CLEANING AND REPLACING THE ENGINE AIR FILTER CARTRIDGE ................................................. 116

5.21 GREASING – LUBRICATION ............................................................................................................ 117

5.22 LUBRICANT/LIQUID CHARACTERISTICS ......................................................................................... 118

5.22.1

ENGINE OIL ............................................................................................................................ 118

5.22.2

HYDRAULIC SYSTEM OIL ........................................................................................................ 118

5.22.3

AXLE OIL ................................................................................................................................. 118

5.22.4

REDUCER OIL 603 ................................................................................................................... 119

5.22.5

GREASE .................................................................................................................................. 119

5.22.6

COOLANT LIQUID ................................................................................................................... 119

5.23 AXLES ............................................................................................................................................. 120

5.24 TORQUE OF THE SCREWS AND GREASING THE CARDAN SHAFT CROSS ....................................... 121

5.25 CHECKING OF PNEUMATIC PRESSURE AND OF NUT TIGHTENING ................................................ 122

5.26 INSPECTING, CHARGING AND REPLACING THE BATTERY .............................................................. 124

5.27 FUSE HOLDER CARD ....................................................................................................................... 128

5.28 LIST OF TRANSMISSION ERRORS ................................................................................................... 132

5.29 LIST OF ENGINE ERRORS ................................................................................................................ 133

Содержание SR5719

Страница 1: ...January 2021 Part Number 159 0074 000 MANUAL OPERATOR S and MAINTENANCE OPERATOR S and MAINTENANCE Open Cab Manufactured Control Kit Installed January 2021 and after...

Страница 2: ...2 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 3: ...IENTS OF THE MANUAL 11 1 1 7 SAFE KEEPING OF THE MANUAL 11 1 1 8 TERMINOLOGY USED 11 1 2 THE MANUFACTURER 12 1 3 THE DEALER 12 1 4 OPERATOR TRAINING 13 1 4 1 DRIVING ABILITY 13 1 5 MACHINE IDENTIFICAT...

Страница 4: ...2 10 1 ACCESS TO THE DRIVER S CAB 28 2 10 2 ADJUSTING THE DRIVER S SEAT 29 2 10 3 TILTING THE SEAT 30 2 10 4 SAFETY BELTS 30 2 10 5 ADJUSTING THE STEERING WHEEL 31 2 11 SAFETY DECALS 32 2 12 LOAD DIA...

Страница 5: ...RIGHT FRONT DASHBOARD 48 3 2 1 ON BOARD COMPUTER 48 3 2 1 1 MAIN SCREEN 50 3 2 1 2 MACHINE FORWARD MOVEMENT AND STREET MODE 51 3 2 1 3 LMC SWITCH OFF 53 3 2 1 4 MENU PAGE 54 3 2 1 5 LANGUAGE PAGE 55 3...

Страница 6: ...1 TRANSPORTING THE LOAD 86 4 6 2 TRANSPORTING THE LOAD ON A SLOPE 86 4 7 WHAT TO DO AND NOT DO 87 4 8 HOW TO VERIFY THAT THE ANTI TIP DEVICE WORKS CORRECTLY 88 4 9 TOWING THE MACHINE 89 4 9 1 RELEASE...

Страница 7: ...CHANGER 109 5 14 CHECKING THE HYDRAULIC OIL LEVEL 110 5 15 HYDRAULIC OIL CHANGE 110 5 16 VISUAL INSPECTION FOR OIL LEAKS IN THE HYDRAULIC SYSTEM 112 5 17 REPLACING THE RETURN HYDRAULIC OIL FILTER CART...

Страница 8: ...ber 159 0074 000 Version Stage 5 Open Cab 6 ELECTRICAL SYSTEM DIAGRAM 139 6 1 REQUEST FOR THE ELECTRICAL WIRING DIAGRAM 140 7 HYDRAULIC SYSTEM DIAGRAM 141 7 1 REQUEST FOR HYDRAULIC SYSTEM DIAGRAM 142...

Страница 9: ...9 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 1 1 GENERAL INFORMATION...

Страница 10: ...and industrial public works vehicles type SR5719 STAGE V and reflects the state of the art at the time of their release on the market Snorkel constantly strives to perfect all of its machines The man...

Страница 11: ...he driver s cab Any other copies must be kept by a responsible person in a place known to all users in order that it is always available for consultation in the best possible condition In case of loss...

Страница 12: ...all or some of the following operations special maintenance AUTHORISED SERVICE CENTRE The authorised Service Centre is the structure legally authorised by the Manufacturer which has specialised perso...

Страница 13: ...ourses in operating telescopic handlers The operator must be able to read and understand what is described in this manual especially operation of the safety devices fitted to the machine the location...

Страница 14: ...the figure purely indicative The frame number is marked on both the plate and on the frame itself at the point indicated in the figure The main data concerning the Diesel engine and its serial number...

Страница 15: ...and procedures provided for by Directive 2000 14 EC noise emission in the environment of machines and equipment for outdoor use is reported below Calculated sound power 92 8 dB Guaranteed value 101 0...

Страница 16: ...el SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab 1 8 TECHNICAL SPECIFICATIONS 1 8 1 MACHINE WEIGHT Tare weight MACHINE WITHOUT ACCESSORIES Total mass kg 4517 Front axle weight kg 2030 Rear...

Страница 17: ...ssory SYMBOL DESCRIPTION DIMENSIONS mm DIMENSION mm A Height 2015 1935 B Width 1890 1890 C Track 1550 1550 D Ground clearance 300 220 E Front overhang 990 990 F Pitch 2525 2525 G Rear overhang 520 520...

Страница 18: ...to the endothermic engine by means of an elastic joint Hydrostatic engine with variable displacement of 80 cm3 connected directly to the gearbox Differential steering axles allowing transmission of mo...

Страница 19: ...TAGE V Tier4 1 8 9 COOLING SYSTEM Air heat exchanger divided into three sections One to cool the coolant liquid of the combustion engine One to cool the oil of the hydraulic circuit 1 8 10 TIRES The m...

Страница 20: ...ests and a safety belt The driver s cab is type approved in accordance with the provisions of ISO 3449 2005 level II FOPS ISO 3471 2008 ROPS ISO 6055 2004 3 4 2 ANSI ISDF B56 6 2016 8 16 3 b and 8 16...

Страница 21: ...21 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 2 2 SAFETY...

Страница 22: ...used by one operator only fully trained and having the necessary qualifications Conformity and strict compliance with the conditions of use maintenance and repair indicated by the manufacturer constit...

Страница 23: ...ine with the boom extended and or lifted in case of wind forces greater than 12 5 m s 45 km h corresponding to grade 6 of the BEAUFORT scale Grade 6 of the BEAUFORT scale identifies a wind that causes...

Страница 24: ...quid avoid sudden acceleration and braking Be very careful when the route has a slight gradient Immediately after use place the accessory in a horizontal position and if it seems unstable prop it with...

Страница 25: ...ng system efficient and the rear view mirrors clean and properly positioned clean the instrumentation thoroughly During use of the machine check the control instruments at regular intervals in order t...

Страница 26: ...cm beyond this value the lowest wheel will be raised off the ground 2 7 MANEUVERING ON TERRAIN WITH A TRANSVERSAL SLOPE Before operating on ground with a transversal gradient use the outriggers or lev...

Страница 27: ...necessary to place the accessory facing upstream Before setting the load down verify that the supporting base can withstand the weight in a stable and safe manner The maximum slopes which must not be...

Страница 28: ...CESS TO THE DRIVER S CAB Always keep your back facing outwards when getting in and out of the driver s cab using the cab upright 1 as a support Use the handle 1 to assist your movements Never use the...

Страница 29: ...pawl A it is possible to adjust the spring force according to the weight of the operator Using the lever at the bottom of the seat B it is possible to adjust the height of the seat surface By pulling...

Страница 30: ...the driver s seat must be properly adjusted Holding the tab pull the belt to slightly above the pelvis Insert the tab 1 into the buckle 2 of the seat until you hear a click Try pulling the seatbelt t...

Страница 31: ...to protect the operator inside Only leave the cab once the machine is completely still 2 10 5 ADJUSTING THE STEERING WHEEL To adjust the position of the steering wheel turn the lever 1 upward until t...

Страница 32: ...decal must be affixed to the new part To order replacements for damaged illegible and or removed decals from Snorkel it is necessary to indicate the code of each decal present on the decal or if not...

Страница 33: ...lack writing and red prohibition symbol Meaning do not climb on Adhesive with yellow background and black writing Meaning tire pumping pressure bar Label with yellow background and black writing side...

Страница 34: ...ed lines with an angle range from 0 to 70 which represents the angle of inclination with respect to the horizontal plane reached by the lifted boom A number of letters appear at the line of maximum in...

Страница 35: ...ions The stability tests reported in this appendix ensure that the type of truck specified has satisfactory stability if used appropriately and in the reasonable operating conditions mentioned below a...

Страница 36: ...ntermittent acoustic signal is emitted When the red LEDs light up all boom movements are blocked and the acoustic signal becomes continuous Boom movements that have been inhibited by the anti roll sys...

Страница 37: ...f someone on the ground to check the maneuvers Immobilise the wheels of the transport vehicle with wedge stops Release the machine from all anchor points on the trailer bed Slowly move the machine mak...

Страница 38: ...y particular discomfort during driving operations Use of the seatbelt increases the sense and level of safety of the operator reducing the risk of accidents Certain maintenance operations may require...

Страница 39: ...ck selector are not both in the N neutral position visible on the display By means of a sensor located inside the driver s seat the machine is able to determine whether or not the operator is seated i...

Страница 40: ...to screw it back on it must be turned clockwise The fuel tank has an overall capacity of 80 litres including a reserve of 20 litres The tank should not be completely filled in order to allow for fuel...

Страница 41: ...extended period of storage hook back up any disconnected circuits and check the lubrication of the mechanical components 2 20 MACHINE DEMOLITION The machine was built with steel aluminium and plastic...

Страница 42: ...in short circuit Take care of the machine If malfunctions or damage to the safety systems arise immediately inform a supervisor Observe the controls and maintenance schedule described in the Maintena...

Страница 43: ...e the rear view mirrors are in good working order Make sure there is enough fuel in the tank Retract and fully lower the boom 2 22 2 FORWARD DRIVE If visibility is poor due to fog rain dust etc reduce...

Страница 44: ...k the wheels with wedges in fact in these conditions the parking brake may not guarantee sufficient braking torque Return and lower the telescopic boom to place the accessory in use on the ground Turn...

Страница 45: ...45 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 3 3 GENERAL CONTROLS AND STANDARDS...

Страница 46: ...t dashboard Enable the neutral gear N by moving the lever to the central position The lever controls do not operate when The parking brake is engaged the operator is not sitting in the driver s seat I...

Страница 47: ...ible positions Position 0 lights off Position 1 parking lights on Position 2 low beam lights on High beam lights optional Road Lights if included To activate the high beam lights push the lever forwar...

Страница 48: ...ticular symbols inside the display Various pages are visible including the first page is of a general nature and shows information about the active functions and those needed above all during on road...

Страница 49: ...il filter clogged LED L11 Brake fault LED L12 Stabilizers lowered LED not present on this model L13 Clogged air filter LED L14 Work lights LED L15 PTO active LED not presen ton this model L16 Right in...

Страница 50: ...Engine speed indicator rpm 5 Front axle locking differential active indicator if present 6 Driving mode indicator activated DRIVE CREEP 7 Diesel engine hourly consumption indicator 8 After treatment...

Страница 51: ...o switch to STREET MODE if the OK button is pressed the boom will be disabled and the direction of travel FNR will be set to stalk If the OK button is not pressed this screen will disappear after appr...

Страница 52: ...ear This screen remains visible for about 15 seconds If the OK key is pressed the main screen re appears with joystick travel control If the 15 seconds pass the main screen re appears with automatic s...

Страница 53: ...the load detection system continues to work the coloured LEDs on the anti tipping system indicate the load percentage reached but the boom movements are not blocked and no acoustic alarm is emitted Th...

Страница 54: ...rmation Scroll menu with side indicator The following screens are identified 1 Language 2 Display 3 Software version 4 Motor 5 Engine errors 6 Vehicle errors 7 Inputs 8 FNR mode 9 Constant flow option...

Страница 55: ...000 Version Stage 5 Open Cab 5 LANGUAGE PAGE The desired language can be selected from the language page Press the UP button to go to the next language Press the DOWN button to go to the previous lang...

Страница 56: ...Back lighting of the dial the hands and the buttons with relative indicator bar 4 Set the brightness of the display and back lighting with the UP and DOWN buttons and press OK to confirm The brightnes...

Страница 57: ...the code and software version installed on the machine s control units should it be requested by customer service List of icons present 1 Display software version 2 ECU control unit software version P...

Страница 58: ...e Yanmar 52 kW Diesel engine List of data present 1 Diesel rpm Engine revs digital indicator 2 Oil pressure Engine oil pressure indicator 3 Water temperature Cooling liquid temperature indicator 4 Vol...

Страница 59: ...In this case regeneration of the particulate filter is not necessary This screen light L25 request regeneration automatically appears on the display even without opening the DIESEL REGENERATION page...

Страница 60: ...ration it is prohibited to use the machine Regeneration takes about 30 minutes and when complete the engine speed returns to minimum light L25 turns off and the machine can be used Regeneration can be...

Страница 61: ...neration the tip of the exhaust pipe reaches a temperature of about 600 C During idle regeneration a special engine operating status is activated and use of the machine is not allowed Regeneration mus...

Страница 62: ...may be affected by serious problems that compromise its functionality and the engine control unit may activate the protective functions thus limiting performance Press the DOWN button to go to the ne...

Страница 63: ...ine s control units are shown These screens indicate vehicle errors that may occur on the machine The first column containing a number indicates the occurrence of the error in the second column a ligh...

Страница 64: ...system of the machine are shown on the inputs page Analog inputs page List of icons data 1 Analog roller 1 input value in mV 2 Analog roller 2 input value in mV 3 Advance pedal input percentage value...

Страница 65: ...Forward with joystick button digital input 4 Backward with joystick button digital input 5 Creeper contact normally open digital input only if CREEP mode present 6 Creeper contact normally closed dig...

Страница 66: ...ge allows selection of the mode of advancement whether via stalk or joystick see Joystick paragraph Press the UP or DOWN button to switch from one mode to the other Press the OK button to confirm the...

Страница 67: ...joystick see the joystick paragraph while activation occurs using the selector 9 on the second right side dashboard For safety reasons the function is deactivated if the constant flow page is aborted...

Страница 68: ...ACTIVATION OPTIONAL If the machine is equipped with the optional winch from this page it is possible to activate or deactivate the winch itself To activate deactivate the winch press the UP DOWN keys...

Страница 69: ...ised If the operator leaves the driver s seat without having engaged the parking brake the following warning appears regardless of the page displayed and an acoustic signal is emitted If a low pressur...

Страница 70: ...S 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab If the reversible fan function is activated manually by the operator or starts automatically see Rev...

Страница 71: ...ontrol optional if present Button 3 LMC SWITCH OFF Control Button 4 Anti tipping control unit by pass button iii FIRST RIGHT SIDE DASHBOARD The following are found inside this dashboard Key selector 1...

Страница 72: ...eering wheels rear fixed wheels button 9 Concentric advancement front and rear steering wheels button 10 Boom suspension activation deactivation button optional if present 11 Boom floating activation...

Страница 73: ...BOARD The pedal 1 is the usual vehicular type accelerator It is connected to the engine by an electrical wire and electronic control Press the pedal to increase the engine speed release it to reduce...

Страница 74: ...the front differential bridge the service brake too acts on the front bridge only and not on the rear one Both are oil bath discs a system that guarantees constant efficiency over time in addition to...

Страница 75: ...e left to retract the boom Move the joystick to the right to extend the boom The other buttons have the following functions Button 4 controls the pressurisation of the services it must be pressed toge...

Страница 76: ...2 metres Regardless the function should not be activated with the boom high in order to avoid hazardous situations and or damage to the accessories mounted on the telescopic boom or the boom itself I...

Страница 77: ...he cooling fan blades and therefore inverting the cooling flow The reversible fan starts working automatically every 30 minutes of work or manually via the button 10 on the second right side dashboard...

Страница 78: ...78 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 79: ...79 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 4 4 OPERATING WITH THE MACHINE...

Страница 80: ...operator is seated in the driver s seat b FORWARD DRIVE OR REVERSE DRIVE To enable the forward gear of the machine F the lever must be pulled toward the steering wheel and then pushed forward The let...

Страница 81: ...e of 3 possible steering modes can be selected Button 4 front and rear steering wheels for crab advancement This mode is indicated when during work sideways movement is necessary in the presence of a...

Страница 82: ...159 0074 000 Version Stage 5 Open Cab d ACCESSORY COUPLING AND RELEASE The hooking methods described below are valid for all accessories compatible with the machine Slowly and perpendicularly approach...

Страница 83: ...159 0074 000 Version Stage 5 Open Cab Tilt the accessory carrier backwards so that the main structure of the accessory rests against the accessory carrier Insert the supplied lock pin in the accessor...

Страница 84: ...t work with the accessory unlocked e STACKING i HOW TO DRAW A LOAD Approach the load from a perpendicular direction with the boom retracted and the forks horizontal If the forks are not equipped with...

Страница 85: ...rder Attention When picking up a load positioned up high in order to place it in another equally high location it may be tempting to make the move especially if the journey is short without lowering t...

Страница 86: ...d the suitable steering mode Fully retract the boom Lift the boom slightly and bring the accessory holder back to lift the load 300 mm from the ground Transport the load at a walking pace It is forbid...

Страница 87: ...is forbidden to move loads with the boom extended It is forbidden to use the bucket on the ground when the boom is extended Retract the boom before moving masses It is forbidden to level with the buck...

Страница 88: ...and align the wheels Insert the forks under the load in such a way that the centre of gravity is at a distance D seen on the load diagram with respect to the edge of the fork Lift the load to a heigh...

Страница 89: ...the operator the vehicle may in fact move on its own Immobilise all four wheels to stop the vehicle from moving once the brake has been released To release the negative parking brake 1 Loosen the two...

Страница 90: ...ed out with the engine off and the vehicle blocked by means of wedges to prevent the machine from making uncontrolled movements Crushing hazard Long distance towing cannot be carried out using the sam...

Страница 91: ...91 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 5 5 MAINTENANCE...

Страница 92: ...ine or work on the electrical system If electric arc welding must be performed disconnect the transmission control unit inside the general electrical box If arc welding must be performed connect the m...

Страница 93: ...URFACES The oil in the engine final drives and hydraulic system heats up during machine use Before touching the engine and hydraulic circuit parts wait for the temperature to reach the ambient one c P...

Страница 94: ...hen its temperature is no less than 15 16 C otherwise there is the risk of explosion Check the battery charge only with a voltmeter or densimeter f START UP USING AN EXTERNAL BATTERY When starting up...

Страница 95: ...ition key Apply a warning note with Maintenance in progress written on it to the cab door and its hydraulic controls i MAINTENANCE WITH THE ENGINE ON Keep hands feet and clothing away from moving part...

Страница 96: ...tension the cooling fan belt X 1st time X 2nd and subse quent Change the coolant2 X HEAD Adjustment of exhaust intake valve clearance if required X ELECTRICAL COMPONENTS Control indicators X Check the...

Страница 97: ...c plug X X Adjustment of negative brake and service brake X X Greasing X X GEARBOX Change the gearbox oil X X Clean the oil unloading magnetic plug X X Clean the oil vent X X Greasing X X HYDRAULIC SY...

Страница 98: ...TI ON EVER Y 500 HOU RS EVER Y 1000 HOU RS EVER Y 1500 HOU RS EVER Y 2000 HOU RS EVER Y 3000 HOU RS GREASING Lubricate joints X Lubricate the boom chains 3 X Boom surfaces in contact with the runners...

Страница 99: ...f the engine is hot stop the engine and check the oil level after 5 minutes If the engine is cold the oil level can be checked immediately Extract the dipstick and clean it with a clean rag which does...

Страница 100: ...esn t exceed the maximum level FULL If the level is insufficient top up the tank with suitable coolant To guarantee correct operation and reduce damage to a minimum the water tank is fitted with a lev...

Страница 101: ...ant tank cap and the breather screw on the top part of the radiator see photo 2 Loosen the drain screw on the bottom of the radiator or remove the lower pipe of the system and drain the coolant 3 Afte...

Страница 102: ...y clean the oil cap dipstick and surrounding area before removing the cap Do not mix different types of engine oil Do not overfill Overfilling may generate white exhaust smoke over revving or internal...

Страница 103: ...l leaks 4 When the engine is warm turn it off and wait for 10 minutes 5 Check the engine oil level again 6 Add oil through the fill cap 5 figure 3 if necessary until the dipstick indicates a level bet...

Страница 104: ...needs to be replaced 4 Check for any cracks tears traces of oil or signs of wear If any of these conditions are found replace the belt 5 Install the new belt and repeat the aforementioned tensioning p...

Страница 105: ...e fuel system the system needs to be primed by turning the ignition key to ON 1 click for a period of 10 15 seconds This allows the electric pump to prime the system Do not use the starter motor to tu...

Страница 106: ...KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab 7 Install the new element on the body 9 figure 5 8 Place the floating ring inside the sump 9 Check...

Страница 107: ...alified personnel To drain empty the fuel tank Continue with engine off Place a container for collecting liquids under the fuel tank Unscrew the fill cap of the oil tank 1 Unscrew the drain cap 2 loca...

Страница 108: ...affecting the fuel flow Follow the procedure below 1 Turn the engine off and leave it to cool 2 Close the fuel valve of the water separator 3 Remove the fuel filter using a spanner to turn it to the l...

Страница 109: ...they must be cleaned using compressed air or pressurised water If the accessory function REVERSIBLE FAN is included in the machine it must be periodically used to clean the radiator Attention During...

Страница 110: ...ly the hydraulic oil indicated by the manufacturer o HYDRAULIC OIL CHANGE This operation must only be performed by qualified personnel Proceed as follows to change the hydraulic oil 1 Locate the drain...

Страница 111: ...111 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 112: ...a visual inspection of the hydraulic system to check for any leaks If the hydraulic system is found to be leaking contact the help service q REPLACING THE RETURN HYDRAULIC OIL FILTER CARTRIDGE Replace...

Страница 113: ...hours and replacing it after 1500 hours Both for cleaning and for replacement it is necessary to remove the entire cover photo by unscrewing it and extracting it from the body of the filter In case o...

Страница 114: ...Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab Disassemble the various components sponge cartridge and support Wash the cartridge and sponge components with gasoline or trichl...

Страница 115: ...must be carried out by qualified personnel Proceed as follows to replace the hydrostatic pump oil cartridge filter Remove the filter from the hydrostatic pump by removing the lower closing sheet of t...

Страница 116: ...er replacement every 500 hours proceed as follows Release the filter from its seat Remove the cover Extract the primary cartridge and clean it with a blow of compressed air Replace it if necessary Ext...

Страница 117: ...REASING LUBRICATION In points 1 indicated in the image there are grease fittings to lubricate the zones subject to sliding The different grease fittings are indicated by special adhesives Lubricate th...

Страница 118: ...3 4 HV Afnor NFE 48 062 ISO 11158 DIN 51524 Part 3 HVLP Afnor NFE 48 603 HV ASTM D6158 Denison HF 0 HF 1 HF 2 Eaton Vickers I 286 S M 2950 S Cincinnati Machine P 68 P 69 P 70 Afnor NFE 48 690 dry Afno...

Страница 119: ...following lubricants SAE80W90 API GL4 GL5 Quantity of oil 0 7 litres v GREASE Lubricate with the following type of grease Grease MU EP 2 L X BCHC 2 in accordance with ISO 6743 9 KP2K 20 in accordance...

Страница 120: ...st be loosened if present and the internal pressure must be completely discharged Remove the drain cap and drain the oil Important if the operator hears a metallic noise coming from the axle while bra...

Страница 121: ...S Lubricate the spiders at the two ends of the central drive shaft Check the torque of the bolts connecting the cardan shaft and axles To access the cardan shaft and spiders remove the frame closing p...

Страница 122: ...k the torque of the nuts 1 on the four wheels and the tire pressure For the correct tightening torque see Table 1 THREADING SPECIFICATIONS TORQUE Nm Wheel nuts with integrated spheric collar M18X1 5 m...

Страница 123: ...ned at a safe distance and protected from a possible explosion For tire replacement refer to the tires section in the general information section chapter 1 To adjust the inflation pressure refer to th...

Страница 124: ...to carry out a periodic inspection every 50 hours to verify its external conditions Attention In case of charging or replacement or any other operation requiring removal of the contact terminals from...

Страница 125: ...r long periods of time in order to maintain its efficiency and charge unaltered over time it can be connected to a charge maintainer without necessarily removing it from the machine The charge is main...

Страница 126: ...e retaining strap lift the battery and remove it Clean the battery compartment from any leaves dirt or oxide Place the new battery with the same characteristics as the previous one and adequately char...

Страница 127: ...0 Version Stage 5 Open Cab Sectioning BATTERY ISOLATOR Before working on any part of the electrical system the power supply must be disconnected using the battery cut off switch see figure on the side...

Страница 128: ...Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab aa FUSE HOLDER CARD Cab fuse card Cab relay ca...

Страница 129: ...4 000 Version Stage 5 Open Cab The cards are located in the lower left part of the driver s cab To access loosen the three screws that secure the protection panel Both the fuse card 1 and the relay ca...

Страница 130: ...PLY F7 10A BOOM ELECTRICAL SOCKET SUPPLY F8 10A AIR SEAT AND BATTERY CHARGER SUPPLY F9 5A BOOM SIGNALS SUPPLY F10 10A EMERGENCY LIGHTS POWER SUPPLY F11 5A SHOVEL WORKSITE MODE SUPPLY F14 15A A 0 KEY S...

Страница 131: ...LAY K4 N O KEY 1 RELAY K5 N O LOWERED AND RETRACTED BOOM RELAY K6 N O KEY 1 RELAY K7 N O SHOVEL WORKSITE RELAY K10 N O ACCELERATOR PEDAL MICROPLC RELAY K11 N O DISTRIBUTOR PRESSURE RELAY K12 N O NEUTR...

Страница 132: ...Optionals E08 Flt_Roller_1 Roller 1 CC CA E09 Flt_Roller_2 Roller 1 CC CA E10 Flt_DOut_Forward_Switch Out SV forward movement CC CA E11 Flt_DOut_Reverse_Switch Out SV back movement CC CA E12 Flt_PWM_...

Страница 133: ...port Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab cc LIST OF ENGINE ERRORS Following is the list of possible errors of the control u...

Страница 134: ...134 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 135: ...135 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 136: ...136 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 137: ...137 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 138: ...138 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab...

Страница 139: ...139 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 6 6 ELECTRICAL SYSTEM DIAGRAM...

Страница 140: ...4 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab a REQUEST FOR THE ELECTRICAL WIRING DIAGRAM Request the wiring diagram by contacting the assistance servic...

Страница 141: ...141 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 7 7 HYDRAULIC SYSTEM DIAGRAM...

Страница 142: ...24 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab a REQUEST FOR HYDRAULIC SYSTEM DIAGRAM Request the hydraulic diagram by contacting the assistance service...

Страница 143: ...143 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Model Snorkel SR5719 Part Number 159 0074 000 Version Stage 5 Open Cab CHAPTER 8 8 SCHEDULED MAINTENANCE COUPONS...

Страница 144: ...the executor section the name and surname of the assigned executor name of the executing company address of the executing company stamp of the executing company and signature of the executor of the o...

Страница 145: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 146: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 147: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 148: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 149: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 150: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 151: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 152: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 153: ...___ Company______________________________ Address____________________________________ Stamp______________________________________ Signature_______________________________________ TYPE OF INTERVENTION...

Страница 154: ...nt Level of liquids Possible leaks from Engine oil Flexible hydraulic pipes Cylinders valves couplings Fuel Cooling liquid Axles reducers Loosening of wiring Belts tension Controls operation Lights op...

Страница 155: ...been properly completed and returned to the Snorkel Warranty department within fifteen 15 days after delivery of the Snorkel product to the Customer or Dealer s demonstration rental fleet Snorkel must...

Страница 156: ...SSC are covered under warranty for a period of 12 twelve months from the date of invoice provided that those parts have been subject to appropriate storage to prevent damage and deterioration conditio...

Страница 157: ...ydraulic fluid filters and lubrication paint and decals engine tune up brake adjust ments etc Snorkel will not cover leaks from fittings hoses and any other connection points after the unit has been i...

Страница 158: ...ving the rejection or adjustment notice The appeal should be grounded on express reasons and supported by relevant evidence Appeals received outside of this time limit will not be considered SNORKEL W...

Страница 159: ......

Страница 160: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

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