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HGM8151 Genset Parallel Controller User Manual Page 6 of 66

OVERVIEW

HGM8151

genset parallel controller is especially designed for extremely high/low temperature

environment (-40~+70)°C. The controllers can operate reliability in extreme temperature conditions with

the help of VFD display or LCD and the components that resist extreme temperature.

Controller has

strong ability of anti-electromagnetic interference, can be used under complex electromagnetic

interference environment. It is easy to maintain and upgrade due to the plug-in terminal. All display

information is Chinese (also can be set as English or other languages)

HGM8151

controller is designed for manual/auto parallel system generators with similar or different

capacity. Additionally, it is suitable for single unit constant power output and mains paralleling. It allows

automatic start/stop, parallel running, data measurement, alarm protection as well as remote control,

remote measurement and remote communication function. Utilizing the GOV (Engine Speed Governor)

and AVR (Automatic Voltage Regulator) control function, the controller is able to synchronize and share

load automatically; it can be used to parallel with other HGM8151 controller. It also monitors the engine,

indicating the operational status and fault conditions accurately. When abnormal condition occurs, it

splits bus and shuts down the genset, simultaneously the exact failure mode information is indicated by

the LCD display on the front panel. SAE J1939 interface enables the controller to communicate with

various ECU (ENGINE CONTROL UNIT) which fitted with J1939 interface. The powerful 32-bit

microprocessor contained within the module allows for precision parameters measuring, fixed value

adjustment, time setting and set value adjusting and etc..Majority parameters can be configured from

front panel, and all parameters can be configured by USB interface to adjust and by RS485 or

ETHERNET to adjust and monitor via PC. It can be widely used in all types of automatic gen-set control

system with compact structure, advanced circuits, simple connections and high reliability.

Содержание HGM8151

Страница 1: ...HGM8151 GENSET PARALLEL CONTROLLER USER MANUAL...

Страница 2: ...ING CONNECTION 22 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 25 7 1 CONTENTS AND SCOPES OF PARAMETER SETTING 25 7 2 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS 35 7 2 1 DEFINED CONTENTS OF...

Страница 3: ...INS QSX15 CM570 56 16 5 CUMMINS GCS MODBUS 57 16 6 CUMMINS QSM11 57 16 7 CUMMINS QSZ13 58 16 8 DETROIT DIESEL DDEC III IV 58 16 9 DEUTZ EMR2 59 16 10 JOHN DEERE 59 16 11 MTU MDEC 59 16 12 MTU ADEC SMA...

Страница 4: ...cluding photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduc...

Страница 5: ...Symbol Instruction NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result in damage or destruct...

Страница 6: ...t and remote communication function Utilizing the GOV Engine Speed Governor and AVR Automatic Voltage Regulator control function the controller is able to synchronize and share load automatically it c...

Страница 7: ...water temperature oil pressure engine speed fuel consumption and so on of genset but also control start stop raising speed and speed droop via CAN BUS port need controller with CAN BUS port Suitable...

Страница 8: ...d start stop generator can be set as start genset once a day week month whether with load or not Can be used as indicator only indicate and alarm relay without action With maintenance function Actions...

Страница 9: ...ut Fuel Relay Output 16A DC28V power supply output Flexible Relay Output 1 7A DC28V power supply output Flexible Relay Output 2 7A DC28V power supply output Flexible Relay Output 3 7A DC28V power supp...

Страница 10: ...eys Description Stop Stop running generator in Auto Manual mode Lamp test press at least 3 seconds Reset alarm in stop mode During stopping process press this button again to stop generator immediatel...

Страница 11: ...AIN DISPLAY Main screen show pages use to scroll the pages and to scroll the screen Main Screen including as below Part of status display Gen voltage frequency Load current active power reactive power...

Страница 12: ...rator manual according to SPN alarm code Event log Make records about all start stop events shutdown alarm trip and stop alarm manual auto start or stop and the real time when alarm occurs and genset...

Страница 13: ...t during commissioning when to commissioning and select the mode after commissioning manual mode auto mode and stop mode Clear users accumulation Can clear total run time A and B total electric energy...

Страница 14: ...nder frequency under voltage alarms are inhibited When this delay is over warming up delay is initiated if configured 8 When warming up delay is over if generator state is normal its indicator will be...

Страница 15: ...l transfer procedures Users can control the loading transfer of ATS via pressing button to switch on or off Closing Operation During genset normal running press if generator voltage and frequency have...

Страница 16: ...nset voltage has fallen below the pre set value it will initiate a warning alarm 8 Gen Over Current When the controller detects that the genset current has exceeded the pre set value and the action se...

Страница 17: ...elect Warn it will initiate a warning alarm 26 Flexible Sensor 1 High When the controller detects that the sensor 1 value has exceeded the pre set upper limit value it will initiate a warning alarm 27...

Страница 18: ...ate a shutdown alarm 4 Loss of Speed Signal When the controller detects that the engine speed is 0 and the action select Shutdown it will initiate a shutdown alarm 5 Gen Over Frequency When the contro...

Страница 19: ...iate a shutdown alarm 22 Flexible Sensor 1 High When the controller detects that the sensor 1 value has exceeded the pre set upper limit value it will initiate a shutdown alarm 23 Flexible Sensor 1 Lo...

Страница 20: ...When count down time is 0 and the action select Trip and Stop it will initiate a trip and stop alarm 3 Reverse Power If reverse power detection is enabled when the controller detects that the reverse...

Страница 21: ...Alarm No Type Description 1 Gen Over Current When the controller detects that the genset current has exceeded the pre set value and the action select Trip it will initiate a trip alarm 2 Reverse Power...

Страница 22: ...Connected with B via emergency stop button 4 Fuel relay 1 5mm2 B is supplied by 3 points rated 16A 5 Crank 1 5mm2 B is supplied by 3 points rated 16A Connected to starter coil 6 Aux output 1 1 5mm2 B...

Страница 23: ...r connect to earth at GOV end 30 GOV A 0 5mm2 31 AVR B 0 5mm2 Shielding line is recommended Shielding layer connect to earth at AVR end 32 AVR A 0 5mm2 33 RS485 COM GND Impedance 120 shielding wire is...

Страница 24: ...2 Ground connected is active B Details see table 14 56 Aux sensor 1 1 0mm2 Connect to temperature oil pressure or fuel level sensors Details see table 15 57 Aux sensor 2 1 0mm2 58 Oil pressure 1 0mm2...

Страница 25: ...set when starting 8 Warming Up Time 0 3600 s 30 Warming up time between genset switch on and high speed running 9 Cooling Time 0 3600 s 60 Radiating time before genset stop after it unloads 10 Stop Id...

Страница 26: ...tage of rated voltage of battery delay value default 60s and return value over voltage default 115 and under voltage default 90 also can be set 13 Battery Under Volts Alarm 0 200 85 14 Charge Alt Fail...

Страница 27: ...y 0 200 90 Setting value is percentage of generator rated frequency When generator frequency under load frequency it won t enter normal running 7 Volt Trans PT 0 1 0 0 Disable 1 Enable 8 Over Volt Shu...

Страница 28: ...8 Imbalance Current 0 1 0 0 Disable 1 Enable 9 Loss of Excitation 0 200 20 Setting value is percentage of generator rated reactive power Delay value default 5s and action default trip can be set Swit...

Страница 29: ...arn when sensor temperature higher than this value Detecting only after safety delay is over The delay value default 5s and return value default 93 also can be set 5 Low Temp Warn 0 1 0 0 Disable 1 En...

Страница 30: ...s Setting 0 55 27 Low oil pressure shutdown 2 Active Type 0 1 0 0 Closed to active 1 Open to active Digital Input Port 3 1 Contents Setting 0 55 26 High temperature shutdown 2 Active Type 0 1 0 0 Clos...

Страница 31: ...55 15 Reserved 2 Active Type 0 1 0 0 Closed to active 1 Open to active Relay Output Ports Relay Output Port 1 1 Contents Setting 0 299 44 Generator OK 2 Output Type 0 1 0 0 Normally open 1 Normally cl...

Страница 32: ...quency and enable it greater than Bus frequency 7 MSC ID 0 31 1 It is the ID mark of the MSC communication internet MSC ID of the communication network should be unique 8 MSC Priority 0 31 0 Smaller v...

Страница 33: ...1 0 0 Disable 1 Enable 3 Loading Action 0 2 1 0 None 1 Adjust to Rated Frequency 2 Adjust to Center Point 4 Center Voltage SW1 0 10 0 0 Default central voltage 0V 5 Voltage Range SW2 0 10 0 2 0 Defau...

Страница 34: ...load frequency 4 Mains Volt Trans PT 0 1 0 0 Disable 1 Enable 5 Mains Over Voltage 0 200 105 Setting value is percentage of mains rated volt Delay value default 0 1s and alarm action default trip and...

Страница 35: ...Action when warning shutdown trips Can be connected to announciator externally When alarm mute configurable input port is active it can remove the alarm 19 Louver Control Action when genset starting a...

Страница 36: ...power 42 Speed Raise Pulse Active 0 1s when controller entered warming up delay used for control part of ECU raising to normal speed 43 Crank Success Close when detects a successful start signal 44 G...

Страница 37: ...s 1 16 are active 97 98 Reserved 99 Emergency Stop Action when emergency stop alarm 100 Fail to Start Action when failed start alarm 101 Fail to Stop Action when failed stop alarm 102 Under Speed Warn...

Страница 38: ...essure shutdown 145 Oil Pressure Open Circuit Action when oil pressure sensor is open circuit 146 Reserved 147 Low Fuel Level Action when controller has low oil level alarm 148 Reserved 149 Reserved 1...

Страница 39: ...e defined output period is not outputting 7 2 3 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts or condition output S1 S2 and condition output S3 S1 or S2 is TRUE while S3...

Страница 40: ...n input is active 4 60Hz Active Use for CANBUS engine and it is 60Hz when input is active 5 Lamp Test All LED indicators are illuminating when input is active 6 Panel Lock All buttons in panel is inac...

Страница 41: ...running normal when input is inactive genset will stop automatically 30 Manual Start Auxiliary In Auto mode when input is active genset will start automatically when input is inactive genset will stop...

Страница 42: ...nce Curve 2 Custom 4 20mA curve 3 VDO 4 CURTIS 5 VOLVO EC 6 DATCON 7 SGX 8 SGD 9 SGH 10 PT100 11 SUSUKI 12 PRO 13 15 Reserved Defined resistance s range is 0 6 k default is SGX sensor 2 Pressure Senso...

Страница 43: ...ely We recommend that engine oil pressure should be using with speed sensor and generator frequency together in order to make the starter motor is separated with engine immediately and can check crank...

Страница 44: ...tion of too high as well as too low will happen 2 When setting the warning alarm please set the correct return value otherwise maybe there is abnormal alarm When setting the maximum value the return v...

Страница 45: ...user can adjust it in curve type When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs If select sensor type is set as none sensor curve is not workin...

Страница 46: ...ase refer to HGM9500 Parallel Plan List for more information on GOV and AVR settings 10 2 STEP 2 MANUAL PARALLEL OPERATION OFF LOAD 1 Manually close parallel sets check whether the units parallel sync...

Страница 47: ...at the same time the first module to reach load condition closes first when other modules reach load condition they synchronize one by one After that the modules monitors the load If load value falls...

Страница 48: ...AL APPLICATION Fig 3 HGM8151 3P4W Typical Application Diagram NOTE Fuse F1 min 2A max 20A Fuse F2 max 32A Users should select suitable fuse depend on practical application Fig 4 3 Phase 3 Wire Typical...

Страница 49: ...i genset Parallel Application NOTE Mains parallel function for HGM8151 controller can be selected via configurable input port In mains parallel mode generator will run in parallel with mains and it wi...

Страница 50: ...HGM8151 Genset Parallel Controller User Manual Page 50 of 66 12 POWER MANAGEMENT MODE Power management mode can be selected via configurable input ports Fig 9 Power Management Mode Flowchart...

Страница 51: ...f NEL manual trip input is active earthed failing edge is active NEL1 will trip without delay If NEL manual trip input is active again NEL2 will trip If NEL manual trip input is active the third time...

Страница 52: ...apply for 2 cores shielding line The shielding layer should connect to No 16 terminal in controller while another side is hanging in air The else two signal wires are connected to No 17 and No 18 term...

Страница 53: ...SMS order and pass back corresponding operations information Controllers only execute the orders by pre set Table 18 SMS Orders List No SMS Orders Pass back Information Description 1 SMS GENSET GENSE...

Страница 54: ...e inhibit boot NOTE Its national and area s cods must be added e g China 8613666666666 NOTE When sending orders users need to follow SMS orders in above form and all the letters must be capital NOTE P...

Страница 55: ...hielding line connect with ECU terminal only CAN H SAE J1939 signal Impedance 120 connecting line is recommended CAN L SAE J1939 return Impedance 120 connecting line is recommended Engine type Cummins...

Страница 56: ...ne connect with ECU terminal only CAN H A Using impedance 120 connecting line CAN L B Using impedance 120 connecting line Engine type Cummins ISB 16 4 CUMMINS QSX15 CM570 It is suitable for CM570 engi...

Страница 57: ...D SUB Connector 06 Terminals of controller D SUB connector 06 Remark RS485 GND 20 CAN communication shielding line connect with ECU terminal only RS485 21 Using impedance 120 connecting line RS485 18...

Страница 58: ...or 0 1s during high speed warming of controller via external expansion relay CAN GND CAN communication shielding line connect with controller s this terminal only CAN H 1 Using impedance 120 connectin...

Страница 59: ...ngine type VolvoEDC4 16 10 JOHN DEERE Table 33 21 pin Connector Terminals of controller 21 pins connector Remark Fuel relay output G J Start relay output D CAN GND CAN communication shielding line con...

Страница 60: ...terminal only CAN H X4 1 Using impedance 120 connecting line CAN L X4 2 Using impedance 120 connecting line Engine type MTU ADEC 16 13 MTU ADEC SAM MODULE It is suitable for MTU engine with ADEC ECU7...

Страница 61: ...of controller B1 connector Remark Fuel relay output 3 Start relay output Connect to starter coil directly CAN GND CAN communication shielding line connect with controller s terminal only CAN H 9 Using...

Страница 62: ...t with controller s terminal only CAN H 12 Using impedance 120 connecting line CAN L 13 Using impedance 120 connecting line Engine type VolvoEDC4 16 18 VOLVO EMS2 Volvo Engine types are TAD734 TAD940...

Страница 63: ...le 46 Engine 2 pin Port Battery Engine 2 pins Remark Battery negative 1 Wire diameter 2 5mm2 Battery positive 2 Wire diameter 2 5mm2 Engine type BOSCH 16 20 WEICHAI It is suitable for Weichai BOSCH co...

Страница 64: ...ntroller It can be connected to the monitoring equipment directly using network cable or via switchboard 3 The communication between the controller and monitoring equipment is carried out using TCP Mo...

Страница 65: ...ons High water temperature alarm after crank disconnect Check the temperature sensor and its connections Shutdown alarm in running Check related switch and its connections according to the information...

Страница 66: ...f 66 Symptoms Possible Solutions ECU warning or stop Get information from LCD of alarm page If there is detailed alarm check engine according to description If not please refer to engine manual accord...

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