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IDM 510-129-1

Maintenance

English language

Operation and maintenance manual

Every 5000 work hours (max 12 months)

Component

Operation required

Procedures to implement

Vertical movement wheels of the reel
holding carriage

Checking

- Check this component for wear.
- Replace the component, if it is worn out

Rotation wheels of rotating platform

Checking

- Check this component for wear.
- Replace the component, if it is worn out

Diagram of the points of lubrication

Lubricate the parts indicated according to the frequency and methods shown.

– Use the lubricants (oils and

greases) recommended by the
Manufacturer or lubricants of
equivalent chemical and physi-
cal characteristics.

– Some components (reducers,

bearings, etc.) do not request
lubrication because they are
self-lubricating or life lubricat-
ed.

– If the ambient temperature is in-

cluded between -10°C and
+35°C, use lubricants with SAE
20 ISO VG50 or SAE 50 ISO
VG 300 viscosity grade.

If the ambient temperature is not

included in the indicated range,

contact the Manufacturer for

more information on the type of

lubricant to be used.

Содержание ProWrap 16_H_FM

Страница 1: ...Code SBC0035151 ed 05 2018 rev 1 Semi automatic pallet wrapper Translation of the ORIGINAL INSTRUCTIONS Operation and maintenance manual ProWrap...

Страница 2: ...reproduced without the written consent of the Manufacturer Pursuing a policy of continuous improvement the Manufacturer reserves the right to change this document without notice provided that such cha...

Страница 3: ...ndard version 22 Dimensions and weights version HSD 23 Technical specifications 23 Technical specifications of pressing roller 23 Specifications of the accessories available on request 24 Technical da...

Страница 4: ...68 Description of a typical screen 70 Description of the keyboard 70 Function description of the displayed icons 71 Programming icons shaded gray background 71 Display icons gray background 73 Non rel...

Страница 5: ...to update the documentation should this prove necessary All information supplied by the recipients represents an important contribution to the improvement of the after sales service that the manufactu...

Страница 6: ...ledge and skills necessary to operate the machine and carry out routine maintenance interventions Production Manager technician with expertise and knowledge on the use of packaging machines and simila...

Страница 7: ...ow the instructions The information signals may be of different shapes and colours to indicate dan gers obligations prohibitions and indications Signals which are no longer legible must be replaced an...

Страница 8: ...regulatory and legal requirements in force ONLY qualified and experienced personnel are allowed to carry out the electrical connections After completing the connections perform a general check to ens...

Страница 9: ...igation Safety Warnings on Misuse ONLY trained documented and authorized Operators are allowed to use the ma chine DO NOT use or allow other persons to use the machine if the safety devices are faulty...

Страница 10: ...n ufacturer A good maintenance will ensure a stable performance over time longer working life and constant compliance with the safety requirements The personnel authorized to carry out the ordinary ma...

Страница 11: ...or the electrical equipment The electrical equipment has been built in accordance with the applicable standards and its efficiency is ensured if the listed conditions are met Ambient temperature and r...

Страница 12: ...untry of in stallation Keep noise level to the minimum to reduce noise pollution Select materials on the basis of their composition and provide for differentiated disposal in accordance with the laws...

Страница 13: ...ns and indications The illustrations show the shapes of the signals that can be applied with the function indicated For more details on the type and position of the signals applied refer to the paragr...

Страница 14: ...Safety information IDM 510 004 5 12 English language Operation and maintenance manual...

Страница 15: ...ontent The products to be wrapped have ALWAYS to be positioned in the middle and must NOT protrude from the rotating platform in order to avoid the risk of collision The wrapping surface shall be unif...

Страница 16: ...either when it is ordered or later See Optional Accessories for further details The machine must be used by one single operator ONLY who must be trained and capable of performing the work and be in su...

Страница 17: ...contains the devices to start and control all the operation func tions D Reel holding carriage According to production requirements in the ordering phase the machine can be equipped with one of the l...

Страница 18: ...n to the references for identification provided by the Manufacturer they also list all the essential information for a safe operation A Manufacturer identification B Space reserved for CE compli ance...

Страница 19: ...med based on the previously set pa rameters Manual wrapping start the platform and keep the special control pressed to start the wrapping process Release control when wrapping has reached the desired...

Страница 20: ...gh position or in the low position Double wrapping it starts at the base of the load to be wrapped with stabilisation wraps and ends at the top of the load After completing the reinforcement at the to...

Страница 21: ...and during operation he she shall not halt near the machine Risk of slipping do not climb onto or approach the platform during operation Do not climb on the platform using the lifting equipment durin...

Страница 22: ...s being operated Stop the machine and put it in safety condition before carrying out any intervention DO NOT clean or wash the machine using aggressive products that may damage its components DO NOT l...

Страница 23: ...erous The device is secured and it can be opened only by means of tools Guard can be removed only when the machine is stopped under safe conditions and must be installed before starting it D Fixed gua...

Страница 24: ...564 16_H_FM Min 600x600x700 Max 1000x1200x3000 xx 2400 1650 2831x1650x3514 545 16_H_M 545 16_H_PW 568 18_L_FM Min 600x600x700 Max 1200x1200x2200 xx 2400 1800 2982x1800x2714 552 18_L_M 552 18_L_PW 575...

Страница 25: ...00 Model H mm 3200 Rotation speed of the platform rpm 6 12 Maximum level of noise dB A 72 0 Electric supply The power supply specifications are those shown in the identification plate applied to the m...

Страница 26: ...measurement Value Maximum external diameter D mm 250 Inside Diameter d mm 76 Maximum height h mm 500 Maximum height h Machine with reel holding carriage of type PW750 mm 750 Film thickness Machine wi...

Страница 27: ...maintenance manual Description of outer areas The figure shows different areas to be considered in the planning of the instal lation area A Operator control and stand ing area B Refill area for reel...

Страница 28: ...pper limbs danger signal warning to keep upper limbs out of the active machine work range E Information Signal indicates the required direction of rota tion for operation F Information Signal indicate...

Страница 29: ...s Before carrying out any intervention activate all the safety measures and assess any residual energy which may still be present Carry out the interventions ONLY according to the modes recommended by...

Страница 30: ...iage Reel holding carriage sliding guides Cleaning Remove any impurities with a plastic scraper Clean with a soft cloth soaked in a non flammable and non corrosive detergent Properly dry the surfaces...

Страница 31: ...oints of lubrication Lubricate the parts indicated according to the frequency and methods shown Use the lubricants oils and greases recommended by the Manufacturer or lubricants of equivalent chemical...

Страница 32: ...up The photocell did not detect the load to be wrapped Check the functionality of the component The component must be adjusted See Sensitivity adjustment for the product to be wrapped detection photo...

Страница 33: ...on Rotating platform rotation chain not properly tensioned The component must be adjusted See Adjustment of chain controlling the rotation of platform Presence of residues or dust on the wheels Remove...

Страница 34: ...ors of the rotating platform version HSD Remove the obstacles Make sure that the load to be wrapped is positioned on the rotating platform Check the connections and or the position of the photocells 0...

Страница 35: ...down Press control F or deactivate and re activate power even more than once to silence the alarm If the problem persists disconnect the electric power and contact the Manufacturer s Technical Assist...

Страница 36: ...shows the proce dures to be adopted 1 Mark the intervention area and prevent access to the devices that if activated may cause unexpected hazards and jeop ardize the safety level Attention Warning Alw...

Страница 37: ...o the devices that if activated may cause unexpected hazards and jeop ardize the safety level Attention Warning Always wear suitable personal protective equipment in order to avoid safety and health h...

Страница 38: ...15 Introduce and tighten the screws D 16 Remove the lifting device 17 Re install the guards K W 7 18 Install the component B and lock it in place with the fasten ing elements A 19 Install the reel ho...

Страница 39: ...d prevent access to the devices that if activated may cause unexpected hazards and jeop ardize the safety level 2 Correctly load the new product to be wrapped in the middle of rotating platform 3 Move...

Страница 40: ...evel Attention Warning Always wear suitable personal protective equipment in order to avoid safety and health hazards 2 Rotate main disconnector to position O OFF to deacti vate the power supply 3 Loo...

Страница 41: ...ys wear suitable personal protective equipment in order to avoid safety and health hazards 2 Rotate main disconnector to position O OFF to deacti vate the power supply 3 Disconnect all connectors from...

Страница 42: ...tioning be careful that the pin of the platform properly engages in bearing E 12 Remove the lifting device 13 Remove the eyebolts 14 Connect the connectors to their sensors At the end of operations ch...

Страница 43: ...zards and jeop ardize the safety level Attention Warning Always wear suitable personal protective equipment in order to avoid safety and health hazards 2 Rotate main disconnector to position O OFF to...

Страница 44: ...s 7 15 Remove the fasteners G 16 Remove the bushing H and re move the damaged belt L 17 Insert the bushing H in the new belt Important Replace the components ONLY with GENUINE SPARE PARTS or with othe...

Страница 45: ...27 Remove the lifting device 28 Install the guard W 11 29 Install the component B and lock it in place with the fasten ing elements A 30 Install the reel holding carriage See Disassembly and re as sem...

Страница 46: ...ce manual Description of the main components of the Pressing Roller The Pressing Roller keeps the product stabilised during wrapping A Pressing roller disc it rests on the product to keep it stable B...

Страница 47: ...vices that if activated may cause unexpected hazards and jeop ardize the safety level Attention Warning Wear the suitable personal pro tective equipment gloves and shoes to avoid any abrasion and or c...

Страница 48: ...stall the front panel F and fasten it with the screws E 4 Re connect the electric and pneumatic connections 5 Fit the component D and se cure it with the screws C 6 Install the cover B and fasten it w...

Страница 49: ...inserts in order to ensure film pulling dur ing wrapping D Roller idle E Ring device used to adjust the tension of the film F Lever device used to disen gage the roller C G Photocell it detects the p...

Страница 50: ...that installed in the reel holder car riage If film characteristics appear to be different consider whether you should adjust the film ten sion 5 Insert film according to the re quired direction of th...

Страница 51: ...ilm tension on the load to be wrapped 1 Lower the reel holding carriage until its endstroke 2 Lift the lever F to its vertical po sition 3 Start wrapping 4 Lower the lever F to its horizon tal positio...

Страница 52: ...ove the fastening ele ments and remove the lever 3 Remove in a sequence the components B C D E 4 Clean the contact surfaces of the brake discs E F 5 Check the wear level of the fric tion material of t...

Страница 53: ...ate L 8 Remove stop ring M 9 Remove the component N 10 Remove all the external cylin der surface inserts P one at a time 11 Thoroughly clean the grooves of the roller 12 Insert in a sequence one at a...

Страница 54: ...Roller designed to tension the film Roller is coated with inserts in order to ensure film pulling dur ing wrapping D Roller idle E Electromechanical brake de vice that adjusts the tension of the film...

Страница 55: ...cal physical properties as that installed in the reel holder car riage If film characteristics appear to be different consider whether you should adjust the film ten sion 4 Insert film according to th...

Страница 56: ...ove the fastening ele ments and remove the actuator A 2 Remove in a sequence the components B C D E F 3 Clean the contact surfaces of the brake discs D F 4 Check the wear level of the fric tion materi...

Страница 57: ...th the reel holding carriage lowered and the machine safely at a stop 1 Loosen the screw A 2 Loosen the lock nut B 3 Insert thickness gauge thick ness0 5 mm under disc C 4 Keep disc C in proper posi t...

Страница 58: ...tract spacer L 8 Remove stop ring M 9 Remove the component N 10 Remove all the external cylin der surface inserts P one at a time 11 Thoroughly clean the grooves of the roller 12 Insert in a sequence...

Страница 59: ...ed with sensor to detect the film tension The roller is equipped with a sensor that interfaces with the electric motor F to adjust the speed of the rollers C F Electric motor it drives the pre stretch...

Страница 60: ...al physical properties as that installed in the reel holder car riage If film characteristics appear to be different consider whether you should adjust the film ten sion 5 Insert film according to the...

Страница 61: ...rdize the safety level 2 Loosen screws and remove guard A 3 Slightly loosen screws B 4 Manually adjust the motor unit C to regulate the tension of belt D and at the same time tight en the screws B Imp...

Страница 62: ...ele ments Important Make sure that the pulleys are perfectly aligned one to the oth er Thetableshowsthepre stretch ing percentage values Pre stretching percentage Full kit Pulley E Pulley F Belt D Cod...

Страница 63: ...ion of belt D and at the same time tighten the screw B Important Do not overtighten so as not to cause any malfunctioning 5 10 Assemble the guard A and then fasten it by using the screws At the end of...

Страница 64: ...en screws and remove guard A 4 Hook the lifting device using the eyelets 5 Disconnect all connectors from their sensors 6 Disconnect the earthing cable 7 Loosen the screws B 8 Disassemble the reel hol...

Страница 65: ...safety devices are properly installed and efficient DO NOT use or allow other persons to use the machine if the safety devices are faulty disabled and or incorrectly installed If troubles arise do NOT...

Страница 66: ...hows the position of the reel holding carriage LED OFF reel holding carriage in wrapping start position LED ON reel holding carriage not in wrapping start position Press the control to move the carria...

Страница 67: ...veral screens which can be accessed by means of the navigation keys See Operator interface navigation diagram standard Only suitably trained personnel can use the operator interface Certain functions...

Страница 68: ...maintenance manual Operator interface navigation diagram standard The figure shows the navigation logic diagram and the list includes the de scription and the function of the screens Certain screens o...

Страница 69: ...n manual mode The controls in the screen are enabled only during operation in manual mode 4 DASHBOARD screen Screen displays the instant values of the operating parameters 5 ALARMS screen Screen shows...

Страница 70: ...maintenance manual Operator interface navigation diagram advanced The figure shows the navigation logic diagram and the list includes the de scription and the function of the screens Certain screens o...

Страница 71: ...ntended only for the personnel authorised to supervise the production activity and to create or modify the recipes 9 PARAMETERS screen Screen displays the parameters that are used to programme the rec...

Страница 72: ...con wrapping in automatic mode E Triangle icon it shows the operating status Green colour normal operation no alarms Orange colour operation with a warning Red colour stopped operation due to an alarm...

Страница 73: ...lding carriage The value is expressed as a percentage compared with the pro grammed operating speed It programmes the lowering speed of the reel holding carriage The value is expressed as a percentage...

Страница 74: ...e lifting speed of the reel holding carriage It programmes the lowering speed of the reel holding carriage The value is expressed as a percentage compared with the pro grammed operating speed If you t...

Страница 75: ...isplayed to programme the angular position at the end of the lifting of the reel holding car riage It programmes the film pre stretch percentage during the lifting of the reel holding carriage only fo...

Страница 76: ...Instant length of the film used for the wrapping Total film stretching percentage pre stretch and tensioning The function is enabled only for reel holding carriages of type PW DM Non release hold key...

Страница 77: ...lm sealing only for machines equipped with CW system It enables and disables the creasing system during the lifting of the reel holding carriage Touch the image to select the creasing type upper or lo...

Страница 78: ...be found in all screens will immediately update to the selected language Password entering mode The figure shows the points of intervention and the description shows the procedures to be adopted 1 Tou...

Страница 79: ...ow to programme a new recipe You can programme up to 12 recipes 1 Display the ADVANCED SETTINGS screen 8 See Operator interface navigation diagram standard 2 Press key E The display shows the PARAMETE...

Страница 80: ...e ADVANCED SETTINGS screen 8 See Operator interface navigation diagram standard 2 Press key E The display shows the PARAMETER screen 9 3 Touch the area F 4 Select the desired recipe from the drop down...

Страница 81: ...MAIN screen 1 See Operator in terface navigation diagram standard 2 Press key K 3 Touch the area A The display shows the RECIPES screen 2 4 Touch the area B 5 Select the desired recipe from the drop...

Страница 82: ...uage Operation and maintenance manual How to programme the bands and the wrapping reinforcements The figure shows the screens to programme the wrapping and the reinforce ments You can programme up to...

Страница 83: ...he icon in the upper part 9 3 REINFORCEMENT BANDS WITH CREASING SYSTEM screen The screen displays the fields that are used to programme the wrapping parameters Column A ID of the wrapping area Column...

Страница 84: ...Control system IDM 510 140 0 82 English language Operation and maintenance manual...

Страница 85: ...rresponding wrapping area The value is expressed as a percentage compared with the programmed operating speed Column D lowering speed of the reel holding carriage within the corresponding wrapping are...

Страница 86: ...Control system IDM 510 140 0 84 English language Operation and maintenance manual How to display the wrapping statistics The figure shows the screens with wrapping statistical data...

Страница 87: ...apping percentages 11 1 PALLET screen The screen includes the controls to display the corresponding production diagrams for the wrapped loads partial and total values Key A control that displays the h...

Страница 88: ...Control system IDM 510 140 0 86 English language Operation and maintenance manual How to display the Setup parameters The figure shows the screens to programme the operation of the machine...

Страница 89: ...ys the controls that are used to access the relevant functions 12 1 SET UPS screen The screen displays the set up parameters of the machine 12 2 ADVANCED SETTINGS screen The screen displays the set up...

Страница 90: ...the MANUAL FUNCTIONS screen 3 See Operator interface navigation diagram standard 7 Programme all wrapping parameters The rotation speed must be adapted to the specifications of the load to be wrapped...

Страница 91: ...release it when the upper reinforcement band has been completed Press key C Rotating platform stops in phase Manually cut the film and cause it to adhere to the wrapped product 10 Remove the wrapped...

Страница 92: ...gement for further details 7 Touch the icon M to programme the thickness of the film only for reel holding carriage of type PW DM 8 Touch the icon N to programme the perimeter of the load to be wrappe...

Страница 93: ...nce of film 11 Remove the wrapped product to be able to load the next one to wrap 12 Correctly load the new product to be wrapped in the middle of rotating platform With a product having the same feat...

Страница 94: ...management for further details 7 Touch the icon M to programme the thickness of the film only for reel holding carriage of type PW DM 8 Touch the icon N to programme the perimeter of the load to be w...

Страница 95: ...rapped product Important Keep the reel suitably refilled to prevent to avoid interrupting the wrapping due to absence of film 11 Remove the wrapped product to be able to load the next one to wrap 12 C...

Страница 96: ...d All moving devices will automatically stop in case of alarm conditions any time there is an irregular operation The display shows the ALARMS screen 5 1 Find out the causes of the anomaly Important F...

Страница 97: ...running conditions Important The recovery operations that are not within the operator s field of competence shall be carried out by authorised per sonnel and with recognised skills 4 Manually cut the...

Страница 98: ...the proce dures to be adopted 1 Activate the power supply of weighing unit 2 Wait for the weighing unit to start 3 Press the key A to reset the tare 4 Properly place the new load to be wrapped in the...

Страница 99: ...am standard 6 Enter the value 0 in the area H film tensioning 7 Press key B The buzzer is activated to warn the personnel that machine operation is about to start The platform begins to rotate 8 Press...

Страница 100: ...utton F The pilot light of button F turns off 3 Introduce a sample product to be wrapped in the middle of the rotating platform 4 Tie the trailing end of the film to the base of the product to be wrap...

Страница 101: ...hine Scrapping The machine is to be scrapped at the authorized centres by skilled personnel equipped with all the necessary means to operate in safety conditions The personnel carrying out the scrappi...

Страница 102: ...Disposal and scrapping IDM 510 106 0 100 English language Operation and maintenance manual...

Страница 103: ...ng 88 Normal stop 89 Manufacturer and machine identification 16 O Operator interface navigation diagram advanced 68 Operator interface navigation diagram standard 66 Optional Accessories 20 P Password...

Страница 104: ...th sheet feeder 92 Normal stop 93 Stop in alarm conditions and restart 94 T Technical data of machine 22 Dimensions and weights Standard version 22 Dimensions and weights version HSD 23 Specifications...

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