Schulze PRETREATmaker LINE 11-6, Инструкция по эксплуатации

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1. Press 1
2. Barcode scanner
3. Press 2
4. Moveable control panel
5. Aircirculation ventilator
6. Signal tower
7. Drip tray
8. Exhaust ventilator
9. Separator
10. Switch for separator
11. Plug
12. Legs
13. Switching valves
14. Protective barrier
15. Base plate
16. Proximity sensor (START activation)
17. Switch for proximity sensor
18. START switch
19. Control box
20. Main switch
21. Compressed air filter with water separator
22. Exhaust ventilator
23. Exhaust ventilator
24. Safety frame
25. Sensor for starting the precoating
26. Emergency stop switch
27. Rolling system with a break
28. Pressure gauge
29. Heating plate plug
30. Pressure adjustment
31. Protective cover
32. Cooling fan for stepper motor
1.3 Technical data
Technical data PRETREATmaker LINE 7-4 PRETREATmaker LINE 11-6
Dimension 360 x 200 x 180 cm 516 x 200 x 180 cm
Weight 1067 kg 1460 kg
Operation voltage 3 x 400 VAC
Rated power 15 kW 33 kW
Power consumption 25 A 45 A
Air consumption 15 L / machine cycle
ECO mode yes
Main fuse C32 A B50 A
Noise The machine generates noise less than 70 dB (A)
Print size 40 x 54,5 cm
Warm-up time 25 min.
Drying tunnel
Max. height of the used material 30 mm
Max. air flow temperature 250 °C
Max. IR temperature 350 °C
Heating time 100 - 120 seconds
Fans 1 2
Zones 1 2
Heat press
Max. pressing force 6 bar
Max temperature 220 °C (optimal 180 °C)
Plate size 45 x 56 cm
Heating time 1 – 25 seconds
1.4 Protection of the device
The PRETREATmaker LINE is equipped with different safety arrangements to make a safe usage possible.
Main fuse
Main fuse is situated in the back part of the machine, in the control box. In case of overcharge the main fuse prevents the machine from
getting damaged. If the main fuse has been switched off, it has to be switched on again.
Fuse 6A (Pretreatment station)
The fuse 6A is located in the back part of the preteatment station. In case of overcharge the main fuse prevents the machine from getting
damaged. If the main fuse has been activated, it has to be replaced. Instructions for replacement of the fuse are given in chapter 4.6.
Thermal fuse
PRETREATmaker LINE has been equipped with two thermal fuses. One of them is situated in the drying tunnel and the other one in the
heat press. The thermal fuse in the press is situated on the heat plate and cuts off the power supply if the temperature exceeds ~260°C. If
the fuse is activated the temperature sinks down to 90°C. After that the power supply gets activated again and the temperature of the
heating plate rises and it’s possible to continue the work with the press. Over time the thermal fuse may wear out and cut off the power
supply by lower temperature, for example by 180°C. In such case it’s needed to replace the thermal fuse as soon as possible.
The thermal fuse in the drying tunnel is located inside of the machine, on the sime side as control box. When the temperature of the
thermal fuse gets ~260°C, it cuts off the power supply of the whole machine, until the drying tunnel cools down to the safe temperature.
Thet the machine wil continue to work. If the machine doesn’t continue to work after it reached the safe temperature, the thermal fuse in
the drying tunnel has to be replaced.
Automatic ECO mode
If the START switch will not be activated within 15 minutes, the machine mode will change automatically to the ECO mode. The
temperature will sink down by 50°C, all covers will open and the plates will move slowly to the right side.
Version 18.04
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