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Operating manual 810378-BAL-EN-170330

 

 

 Mach/30 2017

 

Page 45 of 54 

 

Example: From a smart-E 510 received data: 
 
Control word  

U Target value 

U min 

I Limit 

Imax 

HV ON 

20 kV 

5 kV 

256 uA 

50 uA 

Byte 0  Byte 1  Byte 2  Byte 3  Byte 4  Byte 5  Byte 6  Byte 7  Byte 8  Byte 9 
0x01 

0x00 

0x14 

0x00 

0x05 

0x00 

0x00 

0x01 

0x32 

0x00 

 
kV ramp 

Sensitivity* 

10 kV/s 

5 

Byte 
10 

Byte 
11 

Byte 
12 

Byte 
13 

0x0a 

0x00 

0x05 

0x00 

 
Example: From a smart-E 510 sent data: 
Status word 

Service code 

U actual 

I actual 

 

 

20 kV 

10 uA 

Byte 0  Byte 1  Byte 2  Byte 3  Byte 4  Byte 5  Byte 6  Byte 7  Byte 8  Byte 9 
0xC1 

0x00 

0x00 

0x00 

0x00 

0x00 

0xC8 

0x00 

0x0A 

0x00 

 

10.2.4. 

Describing the control word 

 

Byte  Bit 

Control bit 

Description 

0 

0 

High voltage ON 

1: Switch on high voltage 
0: Switch off high voltage 

1 

Reset error 

1: All errors are confirmed 
0: No action 

Note: 

In order to switch on HV again, after an 

error has been confirmed, the "HV ON" bit must 
be reset/set.  

2 

Reserve 

 

3 

Reserve 

 

4 

Heartbeat 

The 

smart

-E 310 or smart-E 510 expects a heart-

beat signal (1Hz) via EIP-controller.  
This monitoring is initially deactivated and is then 
activated with the first heartbeat.  
If a heartbeat never comes, then the generator 
can be operated without it.  
As soon as the heartbeat comes once, this is 
monitored and if it remains off the generator 
shows an error.  

5 

Reserve 

 

6 

Reserve 

 

7 

Relay test bit  

1: Open the safety relay   
0: No action / close relay 
 

Note: 

The safety relay is controlled by the gener-

ator depending on the remaining voltage on the 
HV connection.  
 
If the contact is found in the "safe" position 
(closed), it can be opened with this Bit for test 
purposes. 
 

Note:

 When the relay test bit is set, the HV can-

not be switched on.  

1 

0...7  Reserve 

 

Содержание 810366

Страница 1: ...1...

Страница 2: ...rawings 17 Electrical connection 19 5 5 2 HS Erzeuger mit CAN BUS Schnittstelle 20 5 3 1 Bus connection 21 5 3 2 Supply connection 21 5 4 Grounding 22 5 5 High Voltage Connection 22 LED indicators 23...

Страница 3: ...d 39 9 2 6 Describing the control word 40 9 2 7 Description of the status word 41 Specification of the Ethernet IP interface 43 10 10 1 Bus interface 43 10 2 Application interface 44 10 2 1 Receive I...

Страница 4: ...ined even if the energy supply of the HV generator is disconnected for example to free access to the high voltage carrying parts There is for all Ethernet based HV supplies an option with an integrate...

Страница 5: ...24 V CPU Fieldbus V measurement I measurement 24 V DRIVE R E monitor Monitoring contact 24 V CPU Fieldbus U Measurement I Measurement 24 V DRIVE HV Output Discharger Micro controller Damping resistan...

Страница 6: ...class IP 65 HV Connection without Dis charger Output with 4 mm HS connector socket HV Connection with Dis charger High voltage cable installed in insulation grease Fieldbus interface CAN 2 PROFINET Et...

Страница 7: ...anufacturer SCHNIER Elektrostatik GmbH Bayernstr 13 72768 Reutlingen Germany Tel 49 0 71 21 90 973 60 Fax 49 0 71 21 90 973 99 mail schnier elektrostatik de www schnier elektrostatik de Managing direc...

Страница 8: ...acturer or operating company regarding this manual and the corresponding safety regulations 2 1 Accessibility to the operating manual Storing The operating manual must always be available and easily a...

Страница 9: ...ter mined on the basis of their EU Type Examination Certificate in assembly with the high voltage control smart E CAUTION It is to ensure by inspection prior to commissioning and periodic testing that...

Страница 10: ...HV generator is intended for operation in a specific stationary system in an industrial Due to the occurring conductive or radiated interferences difficulties can possibly arrive in ensuring the elec...

Страница 11: ...e is the risk of propagating brush discharges These can occur if low thickness plastics have contact with large surface grounded conductors e g met als The dielectric strength of the coating must not...

Страница 12: ...tion 4 4 1 Overview 4 1 1 HV Supply with CAN Interface High voltage plug Drive supply and monitoring contact M12 connection 5 pole B coded plug CAN bus CPU supply M12 connection 5 pole A coded plug Gr...

Страница 13: ...Supply with PROFINET Ethernet IP or EtherCAT High voltage plug LED supply LED Ethernet status LED HV status Service Interface Network M12 connection 4 pin socket D cod Drive supply and monitoring cont...

Страница 14: ...d must be installed replaced in the factory LED supply LED Ethernet status LED HV status Discharger connection Network M12 connection 4 pin socket D cod Drive supply and monitoring contact M12 connect...

Страница 15: ...htening of the screws can cause cracks WARNING The HV generator must be installed without clearance on a grounded plate to prevent electrostatic charging of the back WARNING Do not disconnect connecti...

Страница 16: ...can cause cracks WARNING The HV generator must be installed without clearance on a grounded plate to prevent electrostatic charging of the back WARNING Do not disconnect connections under voltage Gee...

Страница 17: ...al 810378 BAL EN 170330 Mach 30 2017 Page 17 of 54 4 3 Dimensional drawings 4 3 1 HV supply without integrated discharger SCHNIER has 3D models and CAD files available on the product website http www...

Страница 18: ...Operating manual 810378 BAL EN 170330 Mach 30 2017 Page 18 of 54 4 3 2 HV supply with integrated discharger SCHNIER has 3D models and CAD files available on the product website http www smart E310 de...

Страница 19: ...d 24V CPU have to be fused with 4 A The monitoring contact is construed for max 24 V DC 1A For pass ing the performance level d it is mandatory that the conditions in Feh ler Verweisquelle konnte nich...

Страница 20: ...It contains CAN bus wires and the 24 V power for the Controller CPU 2 1 5 3 4 Pin Signal Symbol 1 GND CAN 2 24 V CPU 3 GND 4 CAN H 5 CAN L Screw Shield 5 2 2 Supply Connection The supply connection i...

Страница 21: ...nnection is a 4 pin M12 D coded socket 1 2 4 3 Pin Signal Symbol 1 TXD 2 RXD 3 TXD 4 RXD Screw Shield 5 3 2 Supply connection The supply connection is a 5 pin M12 A coded plug It carries the following...

Страница 22: ...d bus lines 5 5 High Voltage Connection In the second step the HV cable is attached The 4 mm pin of the HV cable must be completely pushed into the HV jack in the HV generator The cable screw fitting...

Страница 23: ...mum the 24V connection drive must be OFF Red should in normal operations never be lit CAN oder CAN Bus PROFINET Ethernet IP Ether CAT Off No bus signal available Off No bus connected Flashes Pre opera...

Страница 24: ...enerator is also used for cooling Therefore the housing should be kept clean Never operate the device if it is defective damaged or opened Specific repair instructions If the generator must be uninsta...

Страница 25: ...ia the bus system WARNING To release access to high voltage carrying parts additionally The power supply of the HV generator 24V DRIVE must be safely disconnected and secured against switching back on...

Страница 26: ...this operating mode the target value I Limit must be set higher than the tar get value I max The switch off threshold I must take local and operational conditions into consideration then be determine...

Страница 27: ...e set lower than the target value I max In constant current operating mode check for safe switch off of the high voltage supply The switch off threshold Umin must take local and operational conditions...

Страница 28: ...switched off high voltage carrying parts of a system are still energized due to their electrical capacity Before accessing the cabin all high voltage carrying parts as described in the Safety instruct...

Страница 29: ...re errors that can be confused with a closed condition It must check switch off of the supply voltage 24 V DRIVE cyclically using the set DRIVE power status bits of the HV generator To detect and excl...

Страница 30: ...tage 500 V since only this value is considered safe This means concretely that the dis charge time often takes longer than 10 seconds If this discharge time is not available because for example a Bell...

Страница 31: ...1 EDS Files Use our standardized EDS files to load the applications interface to your control software EDS files are simple text files that use network configuration tools to support the identificatio...

Страница 32: ...the object directory and is set up as follows The objects are permanently preset 8 2 4 An example of the controls of the PDOs If there are no error messages or switch offs and 24V drive is available...

Страница 33: ...to 0 depending on the system capacity To switch on the generator again the control bit HV ON must be reset and the error and switch off acknowledged This is done for example with the following RXPDO1...

Страница 34: ...Operating manual 810378 BAL EN 170330 Mach 30 2017 Page 34 of 54 8 2 5 Object directory...

Страница 35: ...yte 1 Byte 0 Reserve Reserve Reserve Reserve Selftest Reserve HV ON request during Relay test invalid Parameter Nodeguarding switch off Overvoltage switch off power dissipation switch off sparkover sw...

Страница 36: ...e relay test bit is set the HV cannot be switched on 5 7 Reserve 1 3 0 7 Reserve 8 2 8 Description of the status word Byte Bit Status bit Description 0 0 HV display ON 1 HV creation is switched on 0 H...

Страница 37: ...n ship to the input power 0 No error or error acknowledged 6 Over voltage switch off 1 An actual value above 109 kV has been detected 0 No error or error acknowledged 7 Node guarding error switch off...

Страница 38: ...applications interface to your control software GSD files are simple text files that use network configuration tools to support the identification of products and their simple direction in a network S...

Страница 39: ...t value for Umin switch off I Limit uA 10 800 600 0 Target value for current limit ing value 800 below 80 kV I max uA 10 800 0 Limit value for Imax switch off U actual 100 V 0 1240 Actual value kV I a...

Страница 40: ...T This monitoring is initially deactivat ed and is then activated with the first heartbeat If a heartbeat never comes then the HV generator can be operated with out it As soon as the heartbeat comes o...

Страница 41: ...t voltage has discharged to a safe level 0 If the high voltage is switched on or the output voltage has not been discharged to a safe level 0 If a self test error of the device has been detected 5 Res...

Страница 42: ...issing DRIVE power when HV on 1 24V DRIVE is not on and HV ON has been set 0 No error or error acknowledged 6 HV ON specification during relay test 1 HV ON was set during activated relay test HV remai...

Страница 43: ...hanged via the integrated webserver at http IP Adresse ipconfig CAUTION Changes should only be made here if you are knowledgeable in working with network settings If the settings no longer correspond...

Страница 44: ...unit standard Data Unit Mi n Max smart E 310 Max smart E 510 Stan dard Remark U target kV 10 100 0 kV target val ue limiting value U min kV 10 100 0 Limit value for Umin switch off I Limit uA 10 300...

Страница 45: ...high voltage 1 Reset error 1 All errors are confirmed 0 No action Note In order to switch on HV again after an error has been confirmed the HV ON bit must be reset set 2 Reserve 3 Reserve 4 Heartbeat...

Страница 46: ...t voltage has discharged to a safe level 0 If the high voltage is switched on or the output voltage has not been discharged to a safe level 0 If a self test error of the device has been detected 5 Res...

Страница 47: ...sing DRIVE power when HV on 1 24 V DRIVE is not on and HV ON has been set 0 No error or error acknowledged 6 HV ON specification during relay test 1 HV ON was set during activated relay test HV remain...

Страница 48: ...ace to your control software ESI files are simple text files that use network configuration tools to support the identification of products and their simple equipping in a network SCHNIER provides an...

Страница 49: ...10 Highest to lowest sensitivity Typically this parameter can be set to 5 Do not switch off electrical arc detection in normal operation Values outside of these areas min max are ignored The warning i...

Страница 50: ...ontroller This monitoring is initially deactivat ed and is then activated with the first heartbeat If a heartbeat never comes then the generator can be operated without it As soon as the heartbeat com...

Страница 51: ...ut voltage has discharged to a safe level 0 If the high voltage is switched on or the output voltage has not been discharged to a safe level 0 If a self test error of the device has been detected 5 Re...

Страница 52: ...nd HV ON has been set 0 no error or error acknowledged 6 HV ON specification during relay test 1 HV ON was set during activated relay test HV remains off 0 no error or error acknowledged V2 01 and hig...

Страница 53: ...onary electrostatic application equipment for ignitable liquid coating material Safety requirements EN 50177 2009 Stationary electrostatic application equipment for ignitable coating powders Safety re...

Страница 54: ...Operating manual 810378 BAL EN 170330 Mach 30 2017 Page 54 of 54...

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