RSP P1301A, Руководство по установке и обслуживанию

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4 M0627-1 version 3.3
CONTENTS
1 INTRODUCTION ...................................................................................................... 5
1.1 Installation and Maintenance manual ......................................................................... 5
1.2 Safety ......................................................................................................................... 6
1.2.1 General ............................................................................................................................... 6
1.2.2 Explanation of warnings ..................................................................................................... 6
1.3 Tightening torques ...................................................................................................... 7
1.4 Recommended equipment ......................................................................................... 7
1.5 Required products ...................................................................................................... 7
2 INSTALLATION ....................................................................................................... 8
2.1 Installation of tool changer on robot ............................................................................ 8
2.2 Installation of tool attachment to tool ........................................................................ 10
2.3 Mounting of parking bracket plate ............................................................................. 11
2.4 Mounting of parking bracket kit ................................................................................. 12
3 MAINTENANCE AND SERVICE ............................................................................ 13
3.1 Maintenance scheme ............................................................................................... 13
3.1.1 Every second week .......................................................................................................... 13
3.1.2 Every six-months or 250,000 tool changes ...................................................................... 14
3.1.3 To replace when damaged or worn-out ........................................................................... 14
3.2 Specification of maintenance activities ..................................................................... 15
3.2.1 Visual inspection of tool changer (every 2nd week) ......................................................... 15
3.2.2 Visual inspection and cleaning of tool attachment (every 2nd week) .............................. 16
3.2.3 Cleaning and lubrication of TC (every 6
th
month or 250,000 tool changes) ..................... 18
3.2.4 Cleaning and lubrication of TA (every 6th month or 250,000 tool changes) .................... 21
4 DISMOUNTING AND REPLACEMENT ................................................................. 22
4.1 Replacement of tool changer .................................................................................... 22
4.2 Replacement of tool attachment ............................................................................... 24
4.3 Replacement of wear parts ....................................................................................... 26
4.3.1 Replacement of air sealings on TC180 ............................................................................ 26
4.3.2 Replacement of air sealings on TC60, TC120 and air module, TC-side.......................... 27
4.3.3 Replacement of guide pins (P1314) on tool changers ..................................................... 28
4.3.4 Replacement of spring-loaded signal pins on signal interface, TC-side .......................... 29
4.3.5 Replacement of signal, servo power, high voltage interface and air module, TC-side .... 30
4.3.6 Replacement of signal interface/air module, TA-side ...................................................... 31
4.3.7 Replacement of O-rings on signal interface, TA-side ...................................................... 32
5 DISPOSAL AND RECYCLING .............................................................................. 33