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Reference Manual

300550EN, Rev AA
December 2010

Rosemount 2240S

www.rosemount-tg.com

Table of Contents

SECTION 1
Introduction

1.1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2

Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3

Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.4

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.5

Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.6

Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6.1

Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.6.2

Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

SECTION 2
Overview

2.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.3

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.4

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.5

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

SECTION 3
MST/WLS Installation

3.1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2

Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3

Multiple Spot Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1

Installation on Fixed Roof Tanks . . . . . . . . . . . . . . . . 3-4

3.3.2

Installation on Floating Roof Tanks . . . . . . . . . . . . . . 3-5

3.3.3

Custody Transfer Applications . . . . . . . . . . . . . . . . . . 3-6

3.4

Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.5

Installing a Temperature Sensor Tube . . . . . . . . . . . . . . . . . . . 3-8

SECTION 4
2240S Installation

4.1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.3

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3.1

Mounting on top of a Temperature Sensor/WLS . . . . 4-3

4.3.2

Pipe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.3.3

Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.4

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.1

Cable/Conduit Entries . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.4.2

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.4.3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.4.4

Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.4.5

Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.4.6

The Raptor Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.4.7

Typical Installations . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.4.8

Tankbus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.4.9

Daisy-chain Connection . . . . . . . . . . . . . . . . . . . . . . 4-12

4.4.10

Temperature Element Wiring . . . . . . . . . . . . . . . . . . 4-13

4.4.11

Water Level Sensor Wiring . . . . . . . . . . . . . . . . . . . 4-16

Содержание 2240S

Страница 1: ...www rosemount tg com Reference Manual 300550EN Rev AA December 2010 Rosemount 2240S Multi Input Temperature Transmitter ...

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Страница 3: ...entative Spare Parts Any substitution of non recognized spare parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB The products described in...

Страница 4: ......

Страница 5: ...ure Sensor 3 4 3 3 1 Installation on Fixed Roof Tanks 3 4 3 3 2 Installation on Floating Roof Tanks 3 5 3 3 3 Custody Transfer Applications 3 6 3 4 Water Level Sensor 3 7 3 5 Installing a Temperature Sensor Tube 3 8 SECTION 4 2240S Installation 4 1 Safety Messages 4 1 4 2 Installation Considerations 4 2 4 3 Mechanical Installation 4 3 4 3 1 Mounting on top of a Temperature Sensor WLS 4 3 4 3 2 Pip...

Страница 6: ...y Messages 6 1 6 2 Service 6 2 6 2 1 Viewing Input and Holding Registers 6 2 6 2 2 Editing Holding Registers 6 3 6 2 3 Diagnostics 6 4 6 2 4 Ground Fault Detection 6 5 6 2 5 Reset and WLS Calibration 6 6 6 2 6 Device Error LED Signals 6 7 6 2 7 Test and Simulation 6 9 6 2 8 Communication 6 10 6 3 Troubleshooting 6 11 6 3 1 Device Status 6 15 6 3 2 Device Warnings 6 17 6 3 3 Device Errors 6 18 6 3 ...

Страница 7: ...ious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a hand held ...

Страница 8: ...re for the Rosemount 2240S Section 3 MST WLS Installation Installation considerations Multi Spot Thermometer Water Level Sensor Tube installation Section 4 2240S Installation Installation considerations Mechanical installation Electrical installation Section 5 Configuration Operation Introduction Basic configuration LED signals Switches and reset buttons Configuration using TankMaster WinSetup Adv...

Страница 9: ...2410 Reference Manual 300530EN Rosemount 2240S Reference Manual 300550EN Rosemount 2230 Reference Manual 300560EN Raptor System Configuration Manual 300510EN Rosemount 5300 Product Data Sheet 00813 0100 4530 Rosemount 5400 Product Data Sheet 00813 0100 4026 Rosemount 5300 Series Reference Manual 00809 0100 4530 Rosemount 5400 Series Reference Manual 00809 0100 4026 Rosemount TankMaster WinOpi Refe...

Страница 10: ...IAL Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental standards By recycling the corrugated paperboard or wooden boxes used for shipping our products you can contribute to take care of the environment 1 6 1 Reuse and Recycling Experience has shown that wooden boxes can be used several times for various purposes After careful disassembly the wooden parts may be reused ...

Страница 11: ...nd status information can be viewed on a PC with the Rosemount TankMaster software on the integral display of the 2410 Tank Hub and on a Rosemount 2230 Graphical Field Display Figure 2 1 System integration Data from a group of tanks is buffered by a Rosemount 2160 Field Communication Unit FCU and is distributed via the Group Bus to a TankMaster PC or a host system whenever the 2160 receives a requ...

Страница 12: ...iew 2 2 COMPONENTS Figure 2 2 Rosemount 2240S components 1 Cover 2 Glands x 5 of type 14 NPT 3 Lock nut for connection of Multi Spot Temperature sensors and Water Level Sensors MST WLS 4 Cover screws x 4 5 External ground screw 6 M32 Cable gland option for remote mounting 1 2 3 4 5 6 ...

Страница 13: ...rs and pressure transmitters for complete inventory control Such systems are easily expanded thanks to the modular design Raptor is a versatile system that is compatible with and can emulate all major tank gauging systems Moreover the well proven emulation capability enables step by step modernization of a tank farm from level gauges to control room solutions It is possible to replace old mechanic...

Страница 14: ...ter 5400 Level Transmitter 3051S Pressure Transmitter TRL2 Modbus Group bus 2180 Field Bus Modem 2160 Field Communication Unit TankMaster PC Plant Host Computer 2410 Tank Hub 644 644 644 644Temperature Transmitter TankMaster PC Plant Host Computer NON HAZARDOUS AREA HAZARDOUS AREA 2240S Temperature Transmitter 2410 Tank Hub 5900S Radar Level Gauge Tankbus Segment splitter CUSTODY TRANSFER INVENTOR...

Страница 15: ...f tanks from the updated buffer memory Rosemount 2410 Tank Hub The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in the hazardous area using the intrinsically safe Tankbus The 2410 collects measurement data and status information from field devices on a tank It has two external buses for communication with various host systems There are two versions of the 2410 for ...

Страница 16: ...ature and pressure The four softkeys allow you to navigate through the different menus to provide all tank data directly in the field The Rosemount 2230 supports up to 10 tanks Up to three 2230 displays can be used on a single tank Rosemount 644 Temperature Transmitter The Rosemount 644 is used with single spot temperature sensors Rosemount 3051S Pressure Transmitter The 3051S series consists of t...

Страница 17: ... via RS232 or RS485 interface 4 Connect the Rosemount 2410 Tank Hub to the 2160 Field Communication Unit 5 Connect the field devices such as Rosemount 5900S Radar Level Gauge and Rosemount 2240S Multi input Temperature Transmitter to the 2410 Tank Hub via the Tankbus 6 Configure the 2160 Field Communication Unit if included in the system by using the TankMaster WinSetup configuration software 7 Co...

Страница 18: ...eview mounting considerations for the 2240S Installation Considerations on page 4 2 5 Power up the 2240S transmitter 4 Wire the 2240S transmitter Electrical Installation on page 4 6 3 Mount the 2240S transmitter Mechanical Installation on page 4 3 1 Install the temperature sensor WLS Section 3 MST WLS Installation 6 Configure the 2240S transmitter Section 5 Configuration Operation ...

Страница 19: ...ould result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified To prevent ignition of flammable or combustible atmospheres disconnect power before ser...

Страница 20: ...LS Installation High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Rosemount 2410 is off and the lines to any other external power sources are disconnected or not powered while wiring the gauge ...

Страница 21: ...ng the roof to move slightly upwards The weight has a shackle which allows the tube to follow the expansion preventing it from breaking Multiple Spot Temperature Sensor MST Be careful with the flexible protection tube Temperature and Water Level Sensors should be located as far away as possible from heating coils and mixers In case the flexible tube is damaged please contact Emerson Process Manage...

Страница 22: ...ight tube made of stainless steel which can be anchored to the tank bottom see Installing a Temperature Sensor Tube on page 3 8 Up to 16 Pt100 temperature elements can be connected to a Rosemount 2240S Multi input Temperature Transmitter 3 3 1 Installation on Fixed Roof Tanks On fixed roof tanks the MST is attached to a flange mounted on a suitable nozzle Figure 3 1 Installation of multiple spot t...

Страница 23: ...n floating roof tanks the temperature elements can be mounted in a still pipe as illustrated in Figure 3 2 or in other suitable roof openings Figure 3 2 Installation of multiple spot temperature elements in still pipe 0 5 1 m 1 6 3 2 ft 0 5 1 m 1 6 3 2 ft Maximum level Upper spot element First spot element 2 5 4 kg 5 5 8 8 lbs 100 mm 3 9 in ...

Страница 24: ...w the tanks are operated Figure 3 3 Recommended temperature element positions for Custody Transfer applications Table 3 1 Number of spot sensors for various tube lengths Example 5 spot sensors and H 12 m A 12 5 1 3 m The position of a temperature element is measured from the Tank Zero Level See the Rosemount Raptor System Configuration Manual Document no 300510EN for more information about how to ...

Страница 25: ...Water Level Sensor with integrated temperature sensors As an option the tube may be stabilized by putting a concentric weight above the WLS probe instead of at the end in order to ensure that measurements are performed as close to the tank bottom as possible Also the eyebolt at the end of the tube can be removed Upper Sensor Limit 100 Lower Sensor Limit 0 WLS Probe Active Length Standard 500 mm 19...

Страница 26: ...ated in Figure 3 5 Figure 3 5 Adjusting the temperature sensor tube 3 When the tube is placed on the nozzle adjust the position with the lock nuts If the weight is placed at the end of the tube it should barely touch the tank bottom 4 Install the Rosemount 2240S Multi Input Temperature Transmitter see Mechanical Installation on page 4 3 NOTE Ensure that the flexible protection tube is in a vertica...

Страница 27: ...impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified WARNING Substitution of components may impair Intrinsic Safety WARNING To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Explosions could result in death or serious injury Verify that the operating environment of t...

Страница 28: ...ion on page A 4 When the Rosemount 2240S transmitter is installed in a hazardous area ensure that the installation requirements according to Hazardous Areas on page 4 8 are complied with Ensure that the recommended cable glands conduits are used Ensure that the Tankbus is correctly terminated see Termination on page 4 9 Ensure that grounding is performed according to national and local electrical ...

Страница 29: ... the plug that protects the cable entry at the bottom of the 2240S transmitter housing 4 Attach the 2240S transmitter on top of the temperature sensor tube 5 Remove the cover and run the sensor wires into the terminal compartment 6 Tighten the nut on the 2240S transmitter by hand 7 Proceed with electrical installation of temperature elements and water level sensor Plug Cover screw x4 Cover Sensor ...

Страница 30: ...240S on a pipe do the following 1 Use the four screws to fasten the bracket on a vertical pipe A suitable pipe size is 1 to 2 inches 2 Attach the Rosemount 2240S transmitter to the bracket 3 Use the screw on top of the bracket to secure the 2240S transmitter 4 Proceed with the electrical installation x4 Bracket 1 2 inches Bracket Screw ...

Страница 31: ...g 1 Drill four 9 mm 0 35 in holes in the wall to fit the hole pattern of the bracket 2 Attach the bracket to the wall by using the four M8 screws 3 Attach the 2240S transmitter to the bracket 4 Use the screw on top of the bracket to secure the 2240S transmitter 5 Proceed with electrical installation 70 mm 2 7 in 70 mm 2 7 in Ø 9mm 0 35 in 94 mm 3 7 in 94 mm 3 7 in Screw ...

Страница 32: ... used to prevent water ingress and to enable future removal of the plug gland Figure 4 1 Cable entry with NPT threaded gland Ensure that glands for the cable entries meet the following requirements IP class 66 and 67 material metal recommended 4 4 2 Power Requirements The Rosemount 2240S is powered over the Tankbus by the Rosemount 2410 Tank Hub The 2240S has a current consumption of 30 mA 4 4 3 G...

Страница 33: ...Grounding one of the signal wires may shut down the entire fieldbus segment Shield Wire Connection To protect the fieldbus segment from noise grounding techniques for shield wire usually require a single grounding point to avoid creating a grounding loop In the Raptor system the ground point is located at the Rosemount 2410 Tank Hub which acts as the power supply for the devices on the Tankbus The...

Страница 34: ...tions as well as Zone classification in USA and Canada is Ex coded Ex ia part of code for both FISCO and Entity installations In order to maintain the Ex ia coding the 2240S must be powered from a power supply coded Ex ia However most general FISCO power supplies are coded Ex ib and if the 2240S is powered from such a supply the 2240S coding automatically becomes Ex ib This means that neither the ...

Страница 35: ...ture Transmitter also have built in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary If the 2240S is not the last device in the fieldbus network disconnect the termination jumper See Figure 4 4 on page 4 11 Segment design When designing a FISCO fieldbus segment a few requirements need to be considered Cabling has to comply with FISCO requirements a...

Страница 36: ...he tank depends on the number of devices connected to the Tankbus and the quality of cables See chapter Electrical Installation in the Rosemount 2410 Reference Manual Document no 305030en for more information about cable selection power budget and the Raptor Tankbus See chapter Typical installations in the Rosemount 2410 Reference Manual Document no 305030en for more examples of how to install a R...

Страница 37: ...g is placed in the correct position 8 Attach and tighten the cover on the terminal compartment Ensure that the cover is fully engaged to meet explosion proof requirements and to prevent water from entering the terminal compartment 9 Tighten the conduit cable glands Note that adapters are required for M20 glands NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in...

Страница 38: ...aling is placed in the correct position 8 Tighten the conduit cable glands Note that adapters are required for M20 glands A typical wiring diagram of a Raptor system with a Rosemount 2240S is illustrated in Figure 4 5 In the example below the 2240S is daisy chained to a Rosemount 5900S Radar Level Gauge and a Rosemount 2230 Graphical Field Display Figure 4 5 Rosemount 2240S wiring diagram Ensure t...

Страница 39: ...s will enter the terminal compartment through the sleeve at the bottom of the 2240S housing In case the 2240S is mounted on a pipe or a wall see Mechanical Installation on page 4 3 the sleeve and nut can be replaced by an M32 cable gland see Figure 2 2 on page 2 2 There are three wiring types that can be used for temperature elements connected to a Rosemount 2240S The number of elements that can b...

Страница 40: ...ropriate cable gland conduit entry see Figure 2 2 on page 2 2 4 Connect the sensor wires to the terminals Refer to Figure 4 7 Figure 4 8 and Figure 4 9 depending on the sensor type and measurement method that is used 5 Make sure the cover sealing is placed in the correct position 6 Attach the cover on the terminal compartment and tighten the four screws 7 Tighten the cable glands Figure 4 6 Termin...

Страница 41: ...rn wires must always be connected to the c and d terminals on left hand side of the terminal block Figure 4 8 3 wire individual spot Figure 4 9 4 wire individual spot Up to 16 channels Common return d1 c1 b1 b2 b16 b3 Up to 16 channels b1 c1 c2 b2 d1 d2 b3 d3 c3 b16 d16 c16 Individual return Up to 10 channels Up to 16 channels a1 b1 c1 d1 c2 a2 b2 d2 a3 b3 a16 c3 b16 c16 d16 d3 Individual return ...

Страница 42: ...transmitter housing see Figure 4 10 If the 2240S is mounted on a wall or pipe remote mounting run the sensor wires through the appropriate cable gland conduit entry see Figure 2 2 on page 2 2 4 Connect the sensor wires to the terminals See information on cable colors in Figure 4 10 5 Connect the water level sensor cable shield to one of the three ground terminals 6 Make sure the cover sealing is i...

Страница 43: ...eceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Exp...

Страница 44: ...ce is configured with a suitable tool such as TankMaster WinSetup 5 2 2 Parameters Temperature Elements The basic configuration includes parameters for a standard configuration which is sufficient in most cases The following parameters are configured number of temperature elements temperature element type Spot or Average position in tank temperature elements excluded from average calculation minim...

Страница 45: ... in the tank see Temperature Element Positions on page 5 4 Exclude spot element from tank average temperature calculation You can exclude certain spot elements from the average temperature calculation see Tank Average Temperature Calculation on page 5 4 Insert distance Minimum distance between element and surface for element to be included in average calculation see Insert Distance on page 5 5 Aut...

Страница 46: ...h sensor element Figure 5 1 Temperature element positions Tank Average Temperature Calculation You can exclude certain spot elements from the average temperature calculation This may be useful if for example the temperature close to the surface or close to the bottom of the tank deviates significantly from the temperature in the rest of the tank This may also be accomplished by setting an appropri...

Страница 47: ...self resulting in large temperature gradients close to the product surface By specifying an Insert Distance temperature elements within this region can be excluded from average temperature calculations This function can also be used to compensate for inaccuracies in the measured temperature element positions in order to make sure that elements above the product surface are not included in the aver...

Страница 48: ...ater Empty The measured capacitor value when the probe is completely covered by the reference product In case the dielectric constant of the product differs from factory calibration you will need to perform a new Empty calibration To calibrate the Water Level Sensor 1 Lift the Water Level Sensor from the bottom of the tank and make sure the sensor is covered by the product only 2 Wait five minutes...

Страница 49: ... Upper Reference Point and Water Zero Level are given in Figure 5 4 below Figure 5 4 Tank geometry for the water level sensor Level Offset The Level Offset X between the Tank Zero Level and the Water Zero Level has to be considered when the WLS is configured X can be calculated from known tank distances as illustrated in Figure 5 4 Tank Zero Level Tank Reference Point Upper Reference Point Water Z...

Страница 50: ...f the water level sensor which can be used to reduce the measurement range This can be useful in case there is no distinct interface between water and oil See the Rosemount Raptor System Configuration Manual Document no 300510EN for information about how to configure the Dead Zones Figure 5 5 WLS Measurement Limit and Dead Zones Upper dead zone Upper Measurement Limit Lower Measurement Limit Lower...

Страница 51: ...distance between the mark on the top of the WLS and the temperature sensor flange The conversion from the WLS reference system to the tank reference system is handled by the Rosemount 2240S In the tank reference system the Lower Sensor Limit 0 and the Upper Sensor Limit 100 are given by the following formulas Upper Sensor Limit 100 LA X Lower Sensor Limit 0 X where LA is the active length of the W...

Страница 52: ... X 0 Example LA 500 mm X 50 mm LSL 0 50 mm USL 100 500 50 450 mm The Water Zero Level is equal to the Tank Zero Level In this case the Lower Sensor Limit 0 on the WLS corresponds to the Tank Zero Level Example LA 500 mm X 0 mm LSL 0 0 mm USL 100 500 mm The Water Zero Level is above the Tank Zero Level In this case the Lower Sensor Limit 0 on the WLS is above the Tank Zero Level Note that when the ...

Страница 53: ...n by flashing every other second calibration of the water level sensor see Water Level Sensor Calibration on page 5 6 error codes Figure 5 6 Status LED Error Codes Using different blinking sequences the status LED indicates error codes In normal operation the LED flashes once every other second When an error occurs the LED flashes a sequence that corresponds to a code number followed by a five sec...

Страница 54: ...or the Rosemount 2240S Multi input Temperature Transmitter when a Water Level Sensor WLS is connected two LED signals indicate that measurement and status information is communicated over the Sensor bus to the 2240S two LEDs indicate that the 2240S communicates over the Tankbus with a Rosemount 2410 Tank Hub Figure 5 7 Communication LEDs WLS receive and transmit Tankbus receive and transmit ...

Страница 55: ...e switch returns from ON to OFF after power is applied to the transmitter This feature prevents the transmitter from being left in simulation mode The Write Protect Switch The Write Protect switch prevents unauthorized changes of the 2240S database registers 1 2 3 4 On Off DIP Switches Number Function Description 1 Simulate Enables simulation of temperature measurement For more information see The...

Страница 56: ... See configuration of ATD devices in theRosemount Raptor System Configuration Manual Document no 300510EN for more information NOTE Manual configuration may override the switch settings For more information on the various configuration parameters see Basic Configuration on page 5 3 5 5 2 Reset Button Use the reset button to force a restart of the processor for more information see Reset and WLS Ca...

Страница 57: ...1 Advanced Configuration Average Temperature Calculation Weight Factor You can specify a weight factor for each temperature element used in the tank average temperature calculation This allows you to rate selected temperature elements with a larger impact on the average temperature calculation than the other elements This is primarily used for LPG tanks Conversion methods When using a resistance t...

Страница 58: ...Reference Manual 300550EN Rev AA December 2010 Rosemount 2240S 5 16 Section 5 Configuration Operation ...

Страница 59: ...rvicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the ...

Страница 60: ...d users can check that the Rosemount 2240S works properly The Holding Registers store various parameters such as configuration data used to control measurement performance By using the TankMaster WinSetup configuration tool most Holding Registers can be edited simply by typing a new value in the appropriate value input field To view Input or Holding Registers for a Rosemount 2240S do the following...

Страница 61: ...typing a new value in the appropriate Value input field Some Holding Registers marked grey in the Value column can be edited in a separate window In this case you can choose from a list of options or you can change separate data bits For more information see the Rosemount Raptor System Configuration Manual document no 300510EN Predefined All 1 Note that Input Register data from the 2240S transmitt...

Страница 62: ...ndow is opened In the Value column a grey background color in a table cell means that the register is of either Bitfield or ENUM type An expanded Bitfield ENUM window can be opened for this type of register by double clicking the table cell If needed the values can be presented as hexadecimal format This applies to registers of the Bitfield and ENUM types Select the Show in Hex check box to presen...

Страница 63: ...page 6 20 A single fault will affect the measurement on all channels If one of the temperature elements fails for example caused by a short circuit to ground you can change the jumper setting to temporarily disable ground fault detection see Figure 6 1 Figure 6 1 Jumper for ground leakage detection NOTE Ground fault detection should only be used as a temporary solution in case of a malfunctioning ...

Страница 64: ... button for calibrating the Water Level Sensor WLS Press the lower Zero push button for at least two seconds to send a zero level calibration command to the WLS While the calibration process is running the current status is indicated with the status LED see Status LED on page 5 11 See Water Level Sensor Calibration on page 5 6 for instructions on how to calibrate the WLS Resetting to Factory Calib...

Страница 65: ...r second When an error occurs the LED flashes a sequence that corresponds to the device error code number see Table 6 1 followed by a four second pause The code sequence is continuously repeated The following error codes can be presented by the LED Table 6 1 Status LED error codes See Device Errors on page 6 18 for more information about the different error messages An example of a flash sequence ...

Страница 66: ...ervice and Troubleshooting Example Error code 4 Other memory error is displayed as the following LED flash sequence Figure 6 4 Example of an error code flash sequence NOTE In case there are several simultaneous errors only the first detected error is indicated by the LED Seconds ...

Страница 67: ...e connection To check a measuring channel 1 Connect the test terminals to the corresponding input terminals as shown in table Table 6 2 Table 6 2 Test terminal connections 2 Check the connected input channel It should read 0 0 3 C 4 wire independent spot 0 0 6 C 3 wire independent spot or 0 6 C 1 wire common return Figure 6 5 Test terminal for temperature elements 4 wire 3 wire 3 wire common retur...

Страница 68: ...tion The Rosemount 2240S has four yellow LEDs that indicate communication on the Sensor Bus and the Tankbus The two LEDs on the left indicate Receive and Transmit for the Sensor bus The two LEDs on the right indicate Receive and Transmit for the Tankbus Figure 6 6 Communication status Communication LEDs Sensor bus Tankbus ...

Страница 69: ...Tank Hub wiring Incorrect Tankbus termination Check that there are two terminators on the Tankbus Normally the built in termination in the 2410 Tank Hub is enabled Check that terminations are placed at both ends of the Tankbus Too many devices on the Tankbus Check that the total current consumption of the devices on the Tankbus is less than 250 mA See the Rosemount 2410 Reference Manual Document n...

Страница 70: ...n of communication parameters for the 2160 FCU fieldbus ports Check that the correct communication channel is selected See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the FCU 2160 Incorrect configuration of 2410 tank database Check the 2410 tank database ensure that the device is available and mapped to the right tank 2410 tank database chec...

Страница 71: ...heck that the ATD Modbus address is equal to the 2410 Temp Modbus address in the FCU Slave Database See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the FCU 2160 slave database and the 2410 tank database Software or hardware failure Check diagnostics information see Diagnostics on page 6 4 Check Device Status input register see Device Status ...

Страница 72: ...hardware or software errors Check temperature elements Check Water Level Sensor See Device Error LED Signals on page 6 7 See Device Errors on page 6 18 Check Device Status input register see Device Status on page 6 15 Contact Emerson Process Management Rosemount TankGauging service department 2240S icon in TankMaster WinSetup is red Simulation mode active Stop Simulation mode by setting the Simula...

Страница 73: ...2 as shown in Table 6 4 Table 6 4 Status registers for the 2240S Multi input Temperature Transmitter 1 Note that Input Register data from the 2240S transmitter is temporarily stored in the Input Register database of the 2410 Tank Hub The Input Registers presented in TankMaster WinSetup refer to the internal register area of the 2410 Therefore for tank 1 you will have to add 10000 to the 2240S inte...

Страница 74: ...y warning Bit 6 Reserved for Display warning Bit 7 Reserved for Modem warning Bit 9 Internal Temperature Warning Bit 10 Other HW warning Bit 11 Measurement warning Bit 12 Config warning See Device Warnings on page 6 17 for more information on the various warnings Contact Emerson Process Management Rosemount TankGauging service department for support Internal temp Input register no 106 Internal tem...

Страница 75: ...gister values used Contact Emerson Process Management Rosemount TankGauging service department Other memory warning Input register no 1056 Not used Display warning Input register no 1058 Not used Modem warning Input register no 1060 Not used Other HW warning Input register no 1062 Bit 9 PTB reference out of limits Contact Emerson Process Management Rosemount TankGauging service department Measurem...

Страница 76: ...ister no 1104 Bit 0 Checksum error Bit 1 Limit error out of range Bit 2 Software version error Bit 3 HREG read error Bit 4 HREG write error SW error Input register no 1106 Bit 0 Undefined software error Bit 1 Task not running Bit 2 Out of stack space Bit 3 Unused RAM access Bit 4 Divide by zero error Bit 5 Reset counter overflow Bit 15 Simulated SW error Other memory error Input register no 1108 B...

Страница 77: ... Holding Registers on page 6 2 Table 6 7 Measurement status for water level sensor Message Description Status Input register no 500 1 Bit 0 No Device Connected Bit 1 Device reports value under or above 15 Bit 2 Saturated Low Bit 3 Saturated High Bit 4 Relative Pressure Bit 7 Saturated Bit 8 In Calibration Mode Bit 11 Frozen Value Bit 12 Option Not Available Bit 13 Power Up Bit 14 SW_HW_Error Bit 1...

Страница 78: ...Status_1 Input register no 202 Status for temperature element 1 Bit 0 Not Connected or disabled by SW This causes the Temperature value to be 300 C Bit 1 Temperature is under the Lower Temperature Limit Bit 2 Temperature is above the Upper Temperature Limit Bit 3 Measured resistance is outside the linearization table This causes the Temperature value to be 300 C Bit 4 Sensor short circuit Bit 5 Se...

Страница 79: ...g possibility Yes Write protect switch Yes Hazardous location certifications ATEX FM C FM US and IECEx CE mark Complies with applicable EU directives EMC ATEX Ordinary location certification Complies with FM 3810 2005 and CSA C22 2 No 1010 1 Measuring Performance Temperature conversion accuracy 1 0 05 C 0 09 F Ambient temperature effect 0 05 C 0 09 F Temperature measuring range Supports 200 to 250...

Страница 80: ...nsor Tankbus cabling 0 5 1 5 mm2 AWG 22 16 twisted shielded pairs Built in Tankbus termination Yes to be connected if required Tankbus to sensor isolation Minimum 700 VAC Auxiliary sensor input Digital bus connection for water level sensor Mechanical Housing material Polyurethane coated die cast aluminum Installation The 2240S can be installed directly on top of the temperature water level sensor ...

Страница 81: ... 177 mm 7 in 177 mm 7 in Optional mounting kit 244 mm 9 in Min 500 mm 20 in to top spot element 350 mm 13 8 in Maximum filling level Nuts to adjust sensor position Adjustable threads 125 mm 4 92 in Min 150 mm 5 9 in to bottom spot element Min 1000 mm 40 in to top spot element Active length of WLS Standard 500 mm 1 6 ft Optional 1000 mm 3 3 ft Optional tag plate ...

Страница 82: ...ommunication Note F Bus powered 2 wire FOUNDATION fieldbus IEC 61158 Code Pos 7 Hazardous Location Certification Note I1 ATEX Intrinsic Safety I5 FM US Intrinsic Safety I6 FM Canada Intrinsic Safety I7 IECEx Intrinsic Safety KA ATEX Intrinsic Safety FM US Intrinsic Safety 3 KC ATEX Intrinsic Safety IECEx Intrinsic Safety 3 KD FM US Intrinsic Safety FM Canada Intrinsic Safety 3 NA No Hazardous Loca...

Страница 83: ...allation 1 2 in vertical and horizontal pipes 0 None Code Options none or multiple selections are possible Note ST Engraved SST tag plate Q4 Calibration Certificate Model Code Example 2240S P 16 4 A F I1 0 A 1 M ST 1 Temperature sensors of Pt 100 or Cu 90 type for use in 200 to 250 ºC 328 to 482 ºF can be connected to the Rosemount 2240S 2 Water level sensor only requires Pos 3 code 00 Pos 4 code ...

Страница 84: ...Reference Manual 300550EN Rev AA December 2010 Rosemount 2240S A 6 Appendix A Reference Data ...

Страница 85: ...efore connecting a communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the transmitter cover in explosive atmospheres when the circuit is alive Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitt...

Страница 86: ...ct can be found on the Rosemount website at www rosemount com A hard copy may be obtained by contacting our local sales representative High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the mains power to the Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the trans...

Страница 87: ...I5 FISCO Field Device Fieldbus Terminals Intrinsically Safe for Class I II III Division 1 Groups A B C D E F and G Temperature Class T4 Ambient Temperature Limits 50 C to 70 C Class I Zone 0 AEx ia IIC T4 50 C Ta 70 C Ui 17 5V Ii 380mA Pi 5 32W Ci 2 2nF Li 1 5µH FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub Class 1 Zone 1 AEx ib ia IIC IIB FISCO SYSTEM Entity Fieldbus Terminals Intrinsic...

Страница 88: ...8mA Po 585mW Group IIC Co 43µF Lo 0 2mH Group IIB Co unlimited Lo 0 7mH Group IIA Co unlimited Lo 1 8mH When no connections are done to the Sensorbus Terminal Uo 5 9V lo 100mA Po 150mW Co 43uF Lo 3mH Sensorbus Terminal Uo 6 6V lo 223mA Po 0 363W Group IIC Co 22µF Lo 0 7mH Group IIB Co 500µF Lo 3 3mH Group IIA Co unlimited Lo 6mH ...

Страница 89: ...ps A B C D E F and G Temperature Class T4 Ambient Temperature Limits 50 C to 70 C Class I Zone 0 Ex ia IIC T4 50 C Ta 70 C Ui 17 5V Ii 380mA Pi 5 32W Ci 2 2nF Li 1 5µH FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub Class 1 Zone 1 Ex ib ia IIC IIB FISCO SYSTEM Entity Fieldbus Terminals Intrinsically Safe for Class I II III Division 1 Groups A B C D E F and G Temperature Class T4 Ambient Te...

Страница 90: ...8mA Po 585mW Group IIC Co 43µF Lo 0 2mH Group IIB Co unlimited Lo 0 7mH Group IIA Co unlimited Lo 1 8mH When no connections are done to the Sensorbus Terminal Uo 5 9V lo 100mA Po 150mW Co 43uF Lo 3mH Sensorbus Terminal Uo 6 6V lo 223mA Po 0 363W Group IIC Co 22µF Lo 0 7mH Group IIB Co 500µF Lo 3 3mH Group IIA Co unlimited Lo 6mH ...

Страница 91: ... Figure B 3 ATEX Intrinsic Safety Approval Label I1 The following information is provided as part of the label of the transmitter Name and address of the manufacturer Rosemount CE Conformity Marking Model number Serial number of the device Year of construction ATEX EC Type Examination Certificate Number FM 09ATEX0047X Install per Control Drawing 9240040 976 FISCO Field Device Fieldbus Terminals Ex...

Страница 92: ...0 7mH Group IIA Co unlimited Lo 1 8mH When no connections are made to the Sensorbus Terminal Uo 5 9V lo 100mA Po 150mW Co 43uF Lo 3mH Sensorbus Terminal Uo 6 6 V lo 223 mA Po 0 363 W Group IIC Co 22µF Lo 0 7mH Group IIB Co 500µF Lo 3 3mH Group IIA Co unlimited Lo 6mH Special Conditions for Safe Use X The enclosure contains aluminum and is considered to present a potential risk of ignition by impac...

Страница 93: ...wing 9240040 976 FISCO Field Device Fieldbus Terminals Ex ia IIC Ga T4 50 C Ta 70 C Ui 17 5V Ii 380mA Pi 5 32W Ci 2 2nF Li 1 5µH FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub IECEx FMG 10 0005 Ex ib IIB ia IIC Ga Gb T4 FISCO SYSTEM 50 C Ta 70 C Ui 17 5V Ii 380mA Pi 5 32W Ci 2 2nF Li 1 5µH Entity Fieldbus Terminals Ex ia IIC Ga T4 50 C Ta 70 C Ui 30V Ii 300mA Pi 1 3W Ci 2 2nF Li 1 5µH RTD...

Страница 94: ...V lo 223 mA Po 0 363 W Group IIC Co 22µF Lo 0 7mH Group IIB Co 500µF Lo 3 3mH Group IIA Co unlimited Lo 6mH Special Conditions for Safe Use X The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction Care must be taken during installation and use to prevent impact or friction ...

Страница 95: ...240S Multi Input Temperature Transmitter 9240040 910 System Control Drawing for hazardous location installation of intrinsically safe FM US and FM C approved apparatus 9240040 976 System Control Drawing for hazardous location installation of intrinsically safe FM ATEX and FM IECEx approved apparatus See the Manuals Drawings CD ROM that is shipped with the Rosemount 2240S Multi Input Temperature Tr...

Страница 96: ...Reference Manual 300550EN Rev AA December 2010 Rosemount 2240S B 12 Appendix B Product Certifications ...

Страница 97: ...e 5 2 Configuration tools 5 2 Configuration Operation 5 1 Configure button 6 4 Configure Diagnostic Registers window 6 4 Connection Sensorbus 4 16 Temperature Detectors 4 14 Water Level Sensor 4 16 Conversion method 5 3 Custody Transfer 3 6 Custody Transfer applications 3 6 D Daisy chain connection 4 12 Device Error LED Signals 6 7 Device Errors Temperature Transmitter 6 18 Device errors 6 18 Devi...

Страница 98: ...egment design 4 9 Sensor Bus communication 6 10 Sensor tube 3 8 Sensor wires 4 3 Sensor wiring 5 3 Sensorbus 4 16 Sensorbus terminal 4 16 Shield 4 11 Simulate 5 13 Simulate Switch 5 13 Simulator 6 9 Specifications A 1 Status LED 5 11 6 7 Status registers WLS 6 19 Switches 5 13 T Tank Average Temperature Calculation 5 4 Tank geometry WLS 5 7 Tank Reference Height 5 9 Tankbus 2 1 4 9 Tankbus communi...

Страница 99: ......

Страница 100: ...nt group of companies AMS Suite is a trademark of Emerson Process Management FOUNDATION is a trademark of the Fieldbus Foundation VITON and Kalrez are trademarks of DuPont Performance Elastomers Hastelloy is a trademark of Haynes International Monel is a trademark of International Nickel Co All other marks are the property of their respective owners Rosemount Tank Gauging Box 130 45 SE 402 51 Göte...

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