Rockford Systems Stop-Time Measuring Device Скачать руководство пользователя страница 17

Rockford Systems, LLC

1-800-922-7533 (U.S.A. only)

17

SECTION 5—PROGRAMMING

Stop-Time Measurement Device

(Continued on next page.)

The object of the STM device is to check the stopping 
time of a machine. This time is then used in a safety 
distance formula to determine the proper safety distance 
of safeguarding devices from the point-of-operation 
hazard. The two most common safeguarding devices that 
require this are two-hand controls and presence sensing 
devices. On most machines where the STM device will be 
used, there will be a down movement of the ram,slide, or 
platen on a mechanical or hydraulic power press or press 
brake. On mechanical power presses, OSHA requires that 
the stop signal be given at the 90°position of crankshaft 
rotation (at the halfway point in the downstroke). ANSI 
requires the use of the highest velocity in the hazardous 
portion of the stroke. See details of the OSHA and ANSI 
formulas on pages 6 - 8 of this manual.

In the 

MM PARAMETER 3 MEASURING

 programming 

menu, submenu

 P3 SPM METHOD

 there are three 

choices: 

TEACH-IN

 (factory setting) - With the cable and 

magnet attached to the slide, inch the machine to the 
start point of measurement(using the OSHA formula, 
this is at 90°position of crankshaft rotation or at 
the halfway point in the downstroke on mechanical 
power presses). Next, enter this point to give the stop 
signal. (Refer to the 

MM STOP-TIME

 

MEASURING

 

section on page 20 for details.)

MANUAL

- The start point of the measurement can 

be set manually. This is done in the MM 

STOP-TIME 

MEASURING 

program using the 

▲ 

or

  ▼

 buttons 

and scrolling to the position where the sensor is to 
provide a stop signal to the meter. 

TEST STROKE

- Cycle the machine with the cable 

and magnet attached to the ram. The meter will 
automatically decide where the highest velocity is 
in the cycle and provide the stop signal accordingly. 
This should only be used on machines with eccentric 
drives, no ton machines with constant velocity. 

Note: Regardless of which method of testing is selected, if 
the machine that is being tested has a crankshaft, and if 
the crankshaft rotates beyond BDC (bottom dead center), 
the readings will not be accurate. If the stopping point is at 
90°, move the stopping point higher in the stroke so that 
the machine stops before BDC. 

ON/OFF 

To turn the meter 

ON

, press the 

 button and 

ENTER 

button at the same time. The display wills how 

STOP-

TIME METER 

DELTA T V2.07. Press any button and 

then use the 

▲ 

or 

 buttons to scroll through for menu 

selections. 
To turn the device 

OFF

,scroll to the 

MM POWER DOWN 

SWITCH OFF

. Press 

ENTER. POWER OFF

. . . is displayed 

and the device shuts off. The STM device will automatically 
shut down after 10 minutes if it is not being used

Figure 5.1 - Crankshaft Rotation

Figure 5.2 - Mechanical Power Press

Содержание Stop-Time Measuring Device

Страница 1: ...G THE STOP TIME MEASURING DEVICE INSTRUCTION MANUAL FOR STM STOP TIME Measuring Device 5795 Logistics Parkway Rockford Illinois 61109 Toll Free 1 800 922 7533 Phone 815 874 7891 Fax 815 874 6144 Web S...

Страница 2: ...17 19 MM STOP TIME MEASURING 20 MM POWER DOWN SWITCH OFF 20 MM TEST FUNCTION AND SERVICE 21 MM MEASURING DATA MANAGEMENT 22 MM PRINT MANAGER 23 MM PARAMETER 1 BASIC SETTINGS 24 MM PARAMETER 2 SAFETY D...

Страница 3: ...agement to operators since only as a group can any operational problems be identified and resolved It is everyone s responsibility to implement and communicate the information and material contained i...

Страница 4: ...Federal Regulations Subpart O Concepts and Techniques of Machine Safeguarding OSHA 3067 Revised 1992 These publications can be acquired by contacting US Department of Labor Occupational Safety and He...

Страница 5: ...0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam 12304 0720 Electrical Controls for Mechanical Power...

Страница 6: ...erstood For example if a light curtain or two hand control is going on a mechanical power press punch press with a part revolution clutch the following are the requirements from OSHA SUBPART O 1910 21...

Страница 7: ...ined by the following formula Ds 63 inches second x Ts Where Ds minimum safety distance inches 63 inches second hand speed constant and Ts stopping time of the press measured at approximately 90 posit...

Страница 8: ...turer If beam blank outs or floating window features are used these figures should be added to the object sensitivity figure No increase in safety distance is required for fixed channel blanking appli...

Страница 9: ...takes a machine to stop after a signal is given It is mainly used on reciprocating stroking or cycling machines such as mechanical and hydraulic presses or press brakes With optional accessories it ca...

Страница 10: ...cles on the meter Set the sensor on the bed of the machine and attach the magnet and cable to the slide or other reciprocating machine component With power to the meter inch the machine to a point in...

Страница 11: ...power Actuator Auto hand 8 5 8 Lx 1 3 8 H x 1 3 8 D Power Supply 5 15 VDC from STM meter Weight Total weight without printer 8 1 2 lbs Sensor Dimensions 5 1 8 Lx 2 1 2 D x 2 H Fixture Magnetic pads St...

Страница 12: ...reen light indicates that the battery is charging A flashing green light indicates when charging is done When the battery is low the display indicates Low Battery and allows 5 10 minutes of further te...

Страница 13: ...zone at the proper point in the stroke of the machine Hand Speed Constant The generally agreed upon speed at which the operator s hands move toward the point of operation Defined by OSHA as 63 inches...

Страница 14: ...am or platen Follow the step by step procedures in the next section for this test Stopping times and safety distance will vary due to the inaccuracies in your arm movement USING THE STOP TIME DEVICE B...

Страница 15: ...ill interrupt the sensing field of the light curtain See photos Hold the actuator just outside the sensing area of the light curtain See photo at right When the actuator releases the flag should penet...

Страница 16: ...ABLE TR P1 LANGUAGE ENGLISH P1 MEAS UNIT INCH P1 DISPLAY LIGHT ON P1 QUIT P2 SAFETY DEVICE TWO HAND OTHERS CURTAIN 000 MS CURTAIN 00 0 IN SPEED 063 IN S P2 QUIT SM MACHINE 001 SET SPM POSITION TEACH I...

Страница 17: ...on mechanical power presses Next enter this point to give the stop signal Refer to the MM STOP TIME MEASURING section on page 20 for details MANUAL The start point of the measurement can be set manua...

Страница 18: ...ge 22 for step by step instructions DM PRINT DATA FROM MEMORY This function provides power to the printer when it is connected to the RS 232 port on the front of the unit This function also prints the...

Страница 19: ...L or TEACH IN mode the actuator can be released either the first or the second time the cable sensor reaches the start point of the measurement stopping the slide motion at approximately 90 or 270 P3...

Страница 20: ...complete press ENTER to return to MM STOP TIME MEASURING The display reads MM POWER DOWN SWITCH OFF Press ENTER to shut down the meter The display reads POWER OFF The device automatically shuts off Pr...

Страница 21: ...s OR Press to go to the next setting TF DEFAULT SETTINGS The display reads TF DEFAULT SETTINGS Press ENTER to access default settings The display reads TF DEFAULT SETTINGS NO Use the or buttons to tog...

Страница 22: ...twice to go to the next setting DM DELETE ALL DATA IN MEMORY The display reads DM DELETE ALL DATA IN MEMORY Press ENTER The display reads DM DELETE ALL DELETE ALL NO Press the or buttons to toggle bet...

Страница 23: ...e the setting to YES Press to go to the next setting PM PRINT COPIES The display reads PM PRINT COPIES SINGLE This is the factory setting Press ENTER to change the setting to DOUBLE Press to go to the...

Страница 24: ...the factory setting To change the factory setting press ENTER and the display reads P1 SENSOR SELECT DIGITAL CABLE TR Press to go to the next setting P1 LANGUAGE The display reads P1 LANGUAGE ENGLISH...

Страница 25: ...equires programming or go to the MM STOP TIME MEASURING program to do a test ALTERNATE SETTING PROGRAMMING After selecting P2 SAFETY DEVICE LIGHT CURTAIN press to go to the next setting P2 RESPONSE TI...

Страница 26: ...MODE CHANGE 005S Use the and buttons to scroll through the numbers 000 255 Press ENTER at the desired selection The display reads P3 AUTO M MODE DELAY XXXS XXX the programmed test number Press to go t...

Страница 27: ...MEASURING DEVICE DOES NOT ACCEPT ANY COMMANDS Press all three function operation buttons simultaneously to reboot OTHER FAILURES Reset factory default settings in MM TEST FUNCTION AND SERVICE Delete a...

Страница 28: ...ted q Full Credit q 25 Restocking q Repair Return q Warranty Replacement Reason for return describe in detail Return Materials Authorized By Date ORDER FORM FOR SIGNS AND LITERATURE This instruction m...

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