Rockford Systems Stop-Time Measuring Device Скачать руководство пользователя страница 13

Rockford Systems, LLC

1-800-922-7533 (U.S.A. only)

13

FLAG

The flag attaches to the front of the 
actuator and is held in position by a set 
screw. Before inserting the flag, remove 
the pushbutton plate and the support 
foot. Use the allen wrench provided 
(located in the bottom of the actuator) 
to loosen and tighten the set screws.

PRINTER

The printer plugs into the 
RS-232 port on the front of the meter with the furnished 
cord and plug. No other power supply is needed. Select 
YES in the 

PM PRINT VALUES 

sub menu to activate the 

printer. Refer to page 23 in the 

MM PRINT MANAGER 

programming section of this manual for details.

SOFTWARE FLOWCHART

Refer to page 16 of this manual for the software 
flowchart. Next, refer to the Programming Section of this 
manual (pages 16 - 26) for details on each MM (Main 
Menu).

DEFINITIONS

Actuator

 – An electro-mechanical device which will 

push

 

a palm button switch (typically a 

stop

 switch) or 

release

 

a palm button switch (typically using an 

inch

 control or 

one of the two-hand controls on the machine) to initiate 
stopping when the sensor signals the proper point in the 
cycle to begin the test.

Flag

 – A device that will, when connected to the actuator 

and held just outside the sensing field of a presence sensing 
device, initiate a stop signal by blocking the sensing zone 
at the proper point in the stroke of the machine.

Hand Speed Constant

 – The generally agreed upon speed 

at which the operator’s hands move toward the point of 
operation. Defined by OSHA as 63 inches per second.

Milliseconds (ms)

 – 1/1000 of a second (0.001 sec.)

OSHA or ANSI Safety Distance Formula

 – See pages 6 - 8 

for details.

Point of Operation

 – The pinch point created by die or tool 

closure, guide pins, etc., closest to the operator.

Presence Sensing Device

 – A radio frequency,photo-

electric (light curtain) or other device that will detect the 
presence of an object. These devices are usually mounted 
in a way that creates an electrical control stop signal when 
its field of sensitivity is interrupted.

Safety Distance (Ds)

 – The OSHA or ANSI required 

minimum distance between the operator’s two-hand 
controls, presence sensing device, safety mat, emergency-
stop device, guard interlock, and the point-of-operation 
hazard.

Sensor

 – A transducer that converts position, length, or 

distance into an electrical signal proportional to cable 
extension or retraction rate. This is done by converting 
linear motion into rotary motion.

SPM (Start Point of Measurement)

 – The point in the stroke 

where an automatic stop signal is given (usually on the 
downstroke of a power press or press brake).

Stop-Time ( Ts ) 

– The total time (measured in milliseconds) 

required to stop a machine.

Stopped Velocity 

– The ram velocity at the time the unit 

stops measuring.

Photo 2.5

SECTION 2—INTRODUCTION

Stop-Time Measurement Device

Содержание Stop-Time Measuring Device

Страница 1: ...G THE STOP TIME MEASURING DEVICE INSTRUCTION MANUAL FOR STM STOP TIME Measuring Device 5795 Logistics Parkway Rockford Illinois 61109 Toll Free 1 800 922 7533 Phone 815 874 7891 Fax 815 874 6144 Web S...

Страница 2: ...17 19 MM STOP TIME MEASURING 20 MM POWER DOWN SWITCH OFF 20 MM TEST FUNCTION AND SERVICE 21 MM MEASURING DATA MANAGEMENT 22 MM PRINT MANAGER 23 MM PARAMETER 1 BASIC SETTINGS 24 MM PARAMETER 2 SAFETY D...

Страница 3: ...agement to operators since only as a group can any operational problems be identified and resolved It is everyone s responsibility to implement and communicate the information and material contained i...

Страница 4: ...Federal Regulations Subpart O Concepts and Techniques of Machine Safeguarding OSHA 3067 Revised 1992 These publications can be acquired by contacting US Department of Labor Occupational Safety and He...

Страница 5: ...0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam 12304 0720 Electrical Controls for Mechanical Power...

Страница 6: ...erstood For example if a light curtain or two hand control is going on a mechanical power press punch press with a part revolution clutch the following are the requirements from OSHA SUBPART O 1910 21...

Страница 7: ...ined by the following formula Ds 63 inches second x Ts Where Ds minimum safety distance inches 63 inches second hand speed constant and Ts stopping time of the press measured at approximately 90 posit...

Страница 8: ...turer If beam blank outs or floating window features are used these figures should be added to the object sensitivity figure No increase in safety distance is required for fixed channel blanking appli...

Страница 9: ...takes a machine to stop after a signal is given It is mainly used on reciprocating stroking or cycling machines such as mechanical and hydraulic presses or press brakes With optional accessories it ca...

Страница 10: ...cles on the meter Set the sensor on the bed of the machine and attach the magnet and cable to the slide or other reciprocating machine component With power to the meter inch the machine to a point in...

Страница 11: ...power Actuator Auto hand 8 5 8 Lx 1 3 8 H x 1 3 8 D Power Supply 5 15 VDC from STM meter Weight Total weight without printer 8 1 2 lbs Sensor Dimensions 5 1 8 Lx 2 1 2 D x 2 H Fixture Magnetic pads St...

Страница 12: ...reen light indicates that the battery is charging A flashing green light indicates when charging is done When the battery is low the display indicates Low Battery and allows 5 10 minutes of further te...

Страница 13: ...zone at the proper point in the stroke of the machine Hand Speed Constant The generally agreed upon speed at which the operator s hands move toward the point of operation Defined by OSHA as 63 inches...

Страница 14: ...am or platen Follow the step by step procedures in the next section for this test Stopping times and safety distance will vary due to the inaccuracies in your arm movement USING THE STOP TIME DEVICE B...

Страница 15: ...ill interrupt the sensing field of the light curtain See photos Hold the actuator just outside the sensing area of the light curtain See photo at right When the actuator releases the flag should penet...

Страница 16: ...ABLE TR P1 LANGUAGE ENGLISH P1 MEAS UNIT INCH P1 DISPLAY LIGHT ON P1 QUIT P2 SAFETY DEVICE TWO HAND OTHERS CURTAIN 000 MS CURTAIN 00 0 IN SPEED 063 IN S P2 QUIT SM MACHINE 001 SET SPM POSITION TEACH I...

Страница 17: ...on mechanical power presses Next enter this point to give the stop signal Refer to the MM STOP TIME MEASURING section on page 20 for details MANUAL The start point of the measurement can be set manua...

Страница 18: ...ge 22 for step by step instructions DM PRINT DATA FROM MEMORY This function provides power to the printer when it is connected to the RS 232 port on the front of the unit This function also prints the...

Страница 19: ...L or TEACH IN mode the actuator can be released either the first or the second time the cable sensor reaches the start point of the measurement stopping the slide motion at approximately 90 or 270 P3...

Страница 20: ...complete press ENTER to return to MM STOP TIME MEASURING The display reads MM POWER DOWN SWITCH OFF Press ENTER to shut down the meter The display reads POWER OFF The device automatically shuts off Pr...

Страница 21: ...s OR Press to go to the next setting TF DEFAULT SETTINGS The display reads TF DEFAULT SETTINGS Press ENTER to access default settings The display reads TF DEFAULT SETTINGS NO Use the or buttons to tog...

Страница 22: ...twice to go to the next setting DM DELETE ALL DATA IN MEMORY The display reads DM DELETE ALL DATA IN MEMORY Press ENTER The display reads DM DELETE ALL DELETE ALL NO Press the or buttons to toggle bet...

Страница 23: ...e the setting to YES Press to go to the next setting PM PRINT COPIES The display reads PM PRINT COPIES SINGLE This is the factory setting Press ENTER to change the setting to DOUBLE Press to go to the...

Страница 24: ...the factory setting To change the factory setting press ENTER and the display reads P1 SENSOR SELECT DIGITAL CABLE TR Press to go to the next setting P1 LANGUAGE The display reads P1 LANGUAGE ENGLISH...

Страница 25: ...equires programming or go to the MM STOP TIME MEASURING program to do a test ALTERNATE SETTING PROGRAMMING After selecting P2 SAFETY DEVICE LIGHT CURTAIN press to go to the next setting P2 RESPONSE TI...

Страница 26: ...MODE CHANGE 005S Use the and buttons to scroll through the numbers 000 255 Press ENTER at the desired selection The display reads P3 AUTO M MODE DELAY XXXS XXX the programmed test number Press to go t...

Страница 27: ...MEASURING DEVICE DOES NOT ACCEPT ANY COMMANDS Press all three function operation buttons simultaneously to reboot OTHER FAILURES Reset factory default settings in MM TEST FUNCTION AND SERVICE Delete a...

Страница 28: ...ted q Full Credit q 25 Restocking q Repair Return q Warranty Replacement Reason for return describe in detail Return Materials Authorized By Date ORDER FORM FOR SIGNS AND LITERATURE This instruction m...

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