
Assembly instructions
Valdivia
Order No.
1140
Stage 16, forward light shaft
Part
Description
Material
Dimensions
No.
Note
No.
off
16.1
Light shaft housing
PVC
Vac.
1
Clear
16.2
Side panel
Spruce
3 x 5 x 30
2
16.3
Back panel
Spruce
Veneer
1
Sheet F, FS
16.4
Front panel
Spruce
Veneer
1
Sheet F, FS
16.5
Roof planking
Spruce
3 x 5 x 36
5
16.6
Washer
Brass
7/3.2 Ø
1
FS
Stage 17, forward companion
Part
Description
Material
Dimensions
No.
Note
No.
off
17.1
Companion housing
PVC
Vac.
1
Clear
17.2
Bottom side panel
Spruce
Veneer
2
Sheet F, FS
17.3
Top side panel
Spruce
Veneer
2
Sheet F, FS
17.4
Inner back panel
Spruce
Veneer
1
Sheet F, FS
17.5
Outer back panel
Spruce
Veneer
1
Sheet F, FS
17.6
Inner front panel
Spruce
Veneer
1
Sheet F, FS
17.7
Outer front panel
Spruce
Veneer
1
Sheet F, FS
17.8
Front in-fill piece
Spruce
2 x 7 x 33
1
17.9
Rear in-fill piece
Spruce
2 x 5 x 15
1
17.10
Corner piece
Spruce
5 x 5 x 20
8
17.11
Frame strip
Spruce
2 x 2 x 65
6
17.12
Long window frame
Spruce
1.2 x 5 x 75
4
17.13
Short window frame
Spruce
1.2 x 5 x 20
8
17.14
Roof planking strake
Spruce
3 x 5 x 80
9
17.15
Roof planking strake
Spruce
3 x 7 x 100
2
17.16
Rail
Spruce
2 x 5 x 70
2
17.17
Sliding hatch core
Obechi
8 x 28 x 35
2
FS
17.18
Hatch panel
Spruce
Veneer
4
Sheet F, FS
17.19
Hatch roof
Spruce
3 x 5 x 45
12
17.20
Corner strip
Spruce
5 x 5 x 45
12
“HL”
Jig strip
Spruce
5 x 5 x 80
1
17.21
Handle
Brass wire
0.8 x 20
2
17.22
Loose bulkhead rail
Spruce
2 x 2 x 32
2
17.23
Loose bulkhead
Spruce
Veneer
2
Sheet F, FS
17.24
Screw
Steel
2.2 Ø x 9.5
2
FS
18
-
Glue the side strips 16.2 to the moulded housing 16.1 and
sand back the excess length flush with the ends.
-
Glue the back panel 16.3 and the front panel 16.4 to the
housing. Sand the curved ends flush with the moulding -
Figs. 179 and 180.
-
The finished roof should overhang forward and aft by about
2 mm.
-
When planking the roof start with the centre strake 16.5 -
Fig. 181.
-
Chamfer the edges of the strips so that they meet snugly
at the top.
-
Sand the finished roof as shown in Fig. 182.
-
Mark the centre of the guide tube 9.1 on the back panel
16.3, and drill the 4 mm Ø hole for it. Glue the washer 16.6
over the hole after installing the light shaft.
-
Glue the side panels 17.2 and 17.3 to the moulded com-
panion housing - Fig. 183. Sand back the top edges of
parts 17.2 flush with the glazed area, sanding at a slight
angle to match the glazing panels.
-
Glue the back panels 17.4 and 17.5 to the housing, follo-
wed by the front panels 17.6 and 17.7 - Figs. 184 and 185.
-
Round off the corners of the in-fill pieces 17.8 and 17.9
and glue them in place - Fig. 186.
-
Sand the edges at 45° to accept the 8 corner pieces 17.10.
Glue the corner pieces in place, sand them down to 0.5
mm thickness and round them off - Fig. 187.
-
Notch the corner pieces to accept the frame strips 17.11
and glue the strips in place - Fig. 188.
-
Relieve the upper window frames 17.12 to fit round the
corner pieces, and glue them in place followed by the bot-
tom window frames. Trim the short window frame pieces
17.13 to fit and space them out equally as shown in Figs.
189 and 190.
-
Glue in place the three central roof planking strakes 17.14
with an equal overhang. Glue the outer strakes in place,
overhanging at the sides by 1 mm. Fit two further strakes
on each side. This will leave a wedge-shaped gap which is
filled with the strakes 17.5; these will need to be tapered to
suit.
-
Glue the rails 17.16 to the joint between the fourth and fifth
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