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2.3 Residual risks

Automatic Controls

The Ridder control-units are usually used in automatic controlled systems. Persons who do work

or stay near the system must know about that. If persons or their clothes touch the system during

operation, it can be dangerous.

Forces

Because of the forces in the systems (in which the control unit is installed), Ridder cannot be sure

that there will be no injury to persons or damage to the system.

2.4 Symbols and abbreviations

This section tells about used symbols and abbreviations in this manual. The table that follows gives

the descriptions.

Symbol

Description

Symbol

Description

1L1

Power IN (A2)

Protective earth

3L2

Power IN (A2)

PTC

PTC thermistor

5L3

Power IN (A2)

RCB

Ridder control-board

2T1

Power OUT (EM)

RLS

Limit-switch system

4T2

Power OUT (EM)

RMC

Ridder MotorControl

6T3

Power OUT (EM)

RPD

Ridder PolyDrive

ACS

Automatic control-system

RPR

Ridder PowerRoller

Alarm (circuit)

RPU

Digital positioning-meter

RMC400 housing

RSU

Limit-switch system

Control board

Motor gearbox

Status LED - Green

Width-across-flats

Status LED - Red

T1, T2, T3

Load connection

Status LED - Red

U1,V1,W1

U2, W2

Motor connection

Status LED - Red

EM, M

Electric motor, Motor

Power input (RCB)

ES11,ES12

Duty switch RSU/RLS

Power output (EM)

ES21,ES22

Safety switch RSU/RLS

Transformer

GND

Return wire of control signal (ACS)

PTC input

Current in Amperes (A)

Fault-contact output

L1, L2, L3 Voltage source

Automatic-control input

Manual Control

RPU reference-input

MPCB

Motor-Protection Circuit-Breaker

Manual-control input

Neutral wire

Limit-switch input

Persons can be in danger of life if they touch a system that is in

operation.

Ridder Drive Systems B.V.

+31 (0)341 416 854 -

+31 (0)341 416 611 -

ridder.com

Ridder Drive Systems B.V.

+31 (0)341 416 854 -

+31 (0)341 416 611 -

ridder.com

Содержание MotorControl RMC400

Страница 1: ...product manual Ridder MotorControl RMC400 Product Manual Lorentzstraat 32 3846 AX Harderwijk PO Box 360 3840 AJ Harderwijk the Netherlands T 31 0 341 416 854 F 31 0 341 416 611 I ridder com E info ridder com Ridder Drive Systems B V ...

Страница 2: ...08 600 VAC 18 5 6 1 phase 3 wire electric motor 115 230 VAC 19 5 7 1 phase 5 wire electric motor 115 230 VAC 20 5 8 Limit switch RSU RLS 20 5 9 Automatic Control ACS 24 V AC DC 21 5 10 OPTIONAL Manual Control MC 21 5 11 OPTIONAL Position Feedback RPU 22 5 12 OPTIONAL Alarm AL 23 6 USER INSTRUCTIONS 6 1 Usage Conditions and starting points 24 6 2 Status LEDs 24 6 3 Operation 25 6 4 Alarm 26 6 5 Saf...

Страница 3: ...d instructions first before the work starts Approved mechanical and or electrical installers with professional competence must do all work safe and responsible TARGET GROUP FOR EACH CHAPTER CHAPTER refer to Table of Contents TARGET GROUP 1 2 3 4 5 6 7 8 9 10 User operator Installer Approved personnel Not fully applicable Keep this product manual with the product during the lifespan Make sure it is...

Страница 4: ...utions and instructions are important If these precautions cannot be obeyed then use warnings The responsibility for precautions and warnings lies with the installer of the system Refer to the local or national laws and regulations of the country if a certification mark is necessary Parts of the electrical or electronic installations are connected to dangerous electrical voltages Work without prof...

Страница 5: ...ooth Make sure that the products are protected from dust dirt and direct sunlight Apply an applicable corrosion preventive agent to surfaces that are not painted After installation discard the packaging and obey the applicable national and or local regulations Safety instructions Use if applicable personal protective equipment for protection which agrees with the different types of work Do not let...

Страница 6: ...T EM RMC Ridder MotorControl 6T3 Power OUT EM RPD Ridder PolyDrive ACS Automatic control system RPR Ridder PowerRoller AL Alarm circuit RPU Digital positioning meter A1 RMC400 housing RSU Limit switch system A2 Control board RW Motor gearbox D1 Status LED Green SW Width across flats D2 Status LED Red T1 T2 T3 Load connection D3 Status LED Red U1 V1 W1 U2 W2 Motor connection D4 Status LED Red EM M ...

Страница 7: ...on item numbers and models refer to the Ridder catalogue or website at ridder com 0 4 0 6 Current I in Ampère A 3 3 mains voltage Alternatives 1 3 1 3 mains voltage Alternatives 115 400 Mains voltage 115 V 230 V 1 or 208 V 400 V 3 RMC400 General designation Ridder RMC400 control units 1 3 1 phase and 3 phase 0 6 1 0 A 1 0 1 6 A 1 6 2 5 A 2 5 4 0 A 4 0 6 3 A or 6 3 10 A 3 3 phase 400 Mains voltage ...

Страница 8: ... circuit A PTC thermistor in the electric motor EM for thermal protection A digital positioning meter RPU The limit switch system is also connected to the control board of the control unit The RMC400 control unit transmits control signals from the automatic control system ACS or manual control MC and monitors if these are processed without malfunctions The control unit has rotational field detecti...

Страница 9: ... The dimensions and illustrations are approximate In this product manual shown illustrations can be different than the components and or systems 3 5 Technical specifications Mechanical Dimensions WxHxD 254 mm x 313 mm x 147 mm with MC 254 mm x 313 mm x 117 mm without MC Weight 2 4 3 2 kg Ambient Protection rating IP54 Ambient temperature 0 to 60 C 32 to 140 F Maximum relative humidity 95 254 6 5 3...

Страница 10: ... V 12FLA 72 LRA 3 208 400 V 12 FLA 72 LRA RCB B Type B 50 60 Hz AC 3 400 V 10 FLA 60 LRA RCB C Type C 50 60 Hz AC 3 440 600 V 10 FLA 60 LRA Refer to the table that follows for abbreviations technical specifications and descriptions of all connections Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 10 ...

Страница 11: ...e 3 phase 3 Current 3 N A N A N A 3x 400 VAC X3 RCB C Transformer Supply voltage 1 2 3 Type 3 phase 3 Current 3 Loop connection N A 3x 440 480 VAC 3 Loop connection N A 3x 600 VAC X4 PTC IN Type Supply voltage Current 1 PTC Input 0 25 V DC 1 mA 2 PTC Power supply 0 25 V DC 1 mA X5 Fault contact OUT Type Supply voltage Current 1 Not connected Loop connection pin Max 350 V Max 50 mA 2 Fault OUT Swit...

Страница 12: ...LED D1 Green D2 Red D3 Red RPU D4 Red RPU 4 INSTALL INSTRUCTIONS Installation is only permitted to approved personnel The RMC400 control unit is available With a built in motor protection circuit breaker MPCB and manual control MC Without a built in motor protection circuit breaker MPCB and manual control MC Do a check of the supplied parts in the table that follows Parts list 580000 RMC400 contro...

Страница 13: ...ated system from all control units and control systems Put control units and control systems at a height of more than 1 5 m The RMC400 gives information about the system with LEDs on the control board Thus easy access and a satisfactory view is recommended for the location of the RMC400 Removal cover Loosen the cover screws 4x slot 9x2 mm and the cover temporarily to do all necessary work The gask...

Страница 14: ...P protection rating are in the corners of the housing 5 CONNECT INSTRUCTIONS Only to approved personnel it is permitted to do the connect instructions 5 1 Electrical material A minimum conductor diameter of 1 5 mm is applicable to the cables in the wiring diagrams For the used components electrical material and cable lengths the necessary conductor diameter can be different 272033 5x ø20 mm 5x 28 ...

Страница 15: ...urces Too many cables together Electrical connections are only permitted to an electrotechnical installer or an electrician For installation and maintenance work the system must be de energized Always make sure that the protections comply with the local or national laws and regulations of the country The installer sets the Motor Protection Circuit Breaker MPCB to the value of the nominal current o...

Страница 16: ...h the wiring diagrams and information If units have a built in MPCB and MC then Ridder connected X1 to the motor protection circuit breaker MPCB with standard 3 phase connections If applicable refer to the related sections 5 6 5 7 to change to 1 phase connections X8 to the manual control MC Alarm Automatic Control Manual Control Control Board Supply Voltage Temperature Limit Switch Power Supply 24...

Страница 17: ...TIONAL 5 5 5 6 5 7 CONTROL BOARD A2 RCB Manual Control Position Feedback Power In X3 is not there on RCB B Automatic Control Transformer Configuration Power Out 5 9 Limit Switch Thermal Protection 5 5 5 6 5 7 5 8 Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 17 ...

Страница 18: ...e Connect the electric motor EM to X2 MOTOR If applicable remove the jumper from X4 and connect EM to X4 PTC Connect the supply voltage to the MPCB if applicable or X1 MAINS and PE protective earth Control board A2 Out In In 6 x 1 5 mm 4 x 1 5 mm YES NO Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 18 ...

Страница 19: ... connect EM to X4 PTC If the unit has a built in MPCB make sure to change the standard 3 phase connections to 1 phase connections The diagram of 5 5 X1 must change to the diagram of 5 6 X1 X2 MPCB Connect the supply voltage to the MPCB if applicable or X1 MAINS and PE protective earth Control board A2 Out In In 6 x 1 5 mm 3 x 1 5 mm YES NO Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416...

Страница 20: ...iagram of 5 5 X1 must change to the diagram of 5 7 X1 X2 MPCB Connect the supply voltage to the MPCB if applicable or X1 MAINS and PE protective earth 5 8 Limit switch RSU RLS Connect a limit switch RSU RLS to X9 of the control board A2 Refer to the diagram that follows Also refer to the product manual of the used Ridder motor gearbox at ridder com Control board A2 Out In In 8 x 1 5 mm 3 x 1 5 mm ...

Страница 21: ...cal specifications of the external power supply of connector X6 Connector X6 of the control board A2 can be connected to automatic control systems ACS that have a switched ground or a switched positive 5 10 OPTIONAL Manual Control MC You can connect the RMC400 control unit without built in MC to a manual control MC such as the Ridder MC Module Compact 277950 Remove the jumper from connection 1 and...

Страница 22: ... the reference input connection 5 to use reference monitoring and to set the reference again Obey the procedure to connect the RPU connector X7 correctly u Description 1 Select which duty switch ES11 or ES12 you want to use as switch for the RPU reference monitoring Let the motor turn in the direction of this duty switch until it disconnects To prevent damage or injury do not go across the limit p...

Страница 23: ...alarm circuit You can connect one or more control units to an alarm circuit Connecting One RMC400 control unit Obey the diagram that follows to connect one control unit Connecting Two or more RMC400 control units Obey the diagram that follows to connect the fault contacts X5 to two or more control units It is only permitted to connect the RPU reference input to X7 of the control board A2 Do NOT co...

Страница 24: ... and the manual control MC show the blink codes D1 and D2 at the same time The motor can start and stop automatically without a warning Persons can be in danger of life if they touch a system that is in operation The motor can start and stop automatically without a warning but will stay energized De energize the system during work on the drive unit or the system Persons can be in danger of life if...

Страница 25: ...low 1 The system is manually controlled in direction A or B The system is controlled independently also if there is an automatic 24 V AC DC control signal ACS 2 The system is put in automatic mode The system is controlled if there is an automatic 24 V AC DC control signal ACS 3 The system is manually stopped if the switch is set to position 0 4 The error messages are erased if the switch is set to...

Страница 26: ...rection of rotation is suddenly changed This prevents that it continues in the initial direction 3 Protection from thermal overload with a Motor Protection Circuit Breaker MPCB if applicable 4 Stops automatically when the safety switch is operated Manual or automatic control in the opposite direction of rotation stays possible 5 Error message indication with four LEDs on the control board A2 6 Fee...

Страница 27: ...Limit Switch RSU RLS 7 3 Check Control direction of the Automatic Control ACS 7 4 Check Control direction of the Manual Control MC Refer to the product manual of the used Ridder motor gearbox at ridder com to adjust the end positions Do not go across the limits of the system This prevents damage or injury Before the system is put into operation the installer must always make sure that the limit sw...

Страница 28: ... 2 Make sure that the motor gearbox turns in the correct direction for the duty switch to disconnect the motor CORRECT Go to step 5 NOT CORRECT De energize the system Go to step 3 3 Interchange the connections 2 and 3 of connector X9 4 Energize the system Go to step 1 5 The check procedure of the switching sense is completed Control board A2 Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 4...

Страница 29: ... that the direction of the automatic control ACS agrees with the necessary moving direction of the operated system CORRECT Go to step 6 NOT CORRECT De energize the system Go to step 4 4 Interchange the connections 1 and 3 of connector X6 5 Energize the system Go to step 1 6 The check procedure of the direction of rotation of the automatic control is completed Control board A2 A1 24 V AC DC Ridder ...

Страница 30: ...X8 4 Energize the system Go to step 1 5 The check procedure of the direction of rotation of the manual control is completed Installation cover Always put the cover and the cover screws 4x back after the work Problems with moisture and or the IP protection rating if applicable must be prevented Do a check of the gasket for dirt and damages Tighten the cover screws crosswise and gradually with the c...

Страница 31: ...ctions and easy access to all LEDs on the control board A2 and optional manual control MC For error message indications of the blink codes Of the mechanical condition connectors connection terminals fasteners and such Contact your supplier if Replacement of parts is necessary A problem is found with no solution Refer to 9 1 first Refer to the Ridder catalogue or the website at ridder com for more ...

Страница 32: ...system will be thermally stopped Solution 1 Set the manual control switch to position 0 to erase the error message When this occurs again and again or if the error message does not erase contact your supplier Malfunction 3 A safety stop of the electric motor occurred Observation 3 The red LED D2 blinks while the green LED D1 is on blink code 1 4 Cause 1 The duty switch is possibly not disconnected...

Страница 33: ...l stop the electric motor if the temperature becomes higher than 150 C Safety stop The duty switch is possibly not disconnected The electric motor subsequently operated the safety switch Phase failure A phase failure occured in the system Reference monitoring Connect the reference input to connector 2 of X7 Reference monitoring Connect the reference input to connector 3 of X7 Ridder Drive Systems ...

Страница 34: ...y decommissioning Product storage 1 Refer to 2 2 Precautions and Safety instructions 2 Disconnect the product from the electric circuit 3 Remove the product usually in opposite sequence of the installation 4 Refer to 2 2 Transport storage and packaging and obey the applicable instructions and conditions 5 The temporary decommissioning is completed Note Obey the product manual for a subsequent inst...

Страница 35: ...ere is a separation of The collected operating materials if applicable such as oil grease and such The different materials if applicable such as metals non ferrous metals plastics and such It is recommended that approved personnel and or a company that is specialized in Waste disposal do the work Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 35 ...

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