background image

Series MNKA, 

acc. to ASME

 

Page 7

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

For  safe  pump  operation,  we  recommend  a flow  rate 
of 0.3 to 1.1 Q

opt

. If the pump is operated outside this 

range,  it  must  be  ensured  that  the  max.  admissible 
flow rate according to the pump characteristic curve is 
not exceeded and that the max. admissible operating 
temperature according to 

Section 2.6.7

is observed 

If  the  flow  rate  is  too  high,  the  differential  pressure 
upstream and downstream of the plain bearings could 
fall  so  much  that  a  lack  of  lubrication  or  dry-running 
may occur. 
If the flow rate is too low, the medium may heat up so 
much  owing  to  the  fluid  friction  that  the  max. 
admissible  surface  temperature  of  the  relevant 
temperature class is exceeded. 
Overloading,  overheating,  non-observance  of  the 
design data or the incorrect selection of the magnetic 
drive can lead to the decoupling of the inner and outer 
magnet  assemblies.  As  a  result,  eddy  currents  are 
induced  on  the  inner  and  outer  magnet  assemblies 
and an inadmissible rise in temperature may occur. 
The  situation  is  to  be  remedied  by  providing 
appropriate monitoring facilities. See 

Section 5.6

.

The  plant  NPSH  value  (NPSHA)  should  be  1.64 ft 
(0.5 m)  higher  than  the  NPSH  value  of  the  pump 
(NPSHR)  to  prevent  a  lack  of  lubrication  or  dry-
running of the plain bearings. 
 

2.6.3  Chargeable liquids 

For  operation  with  chargeable  liquids  with  a 
conductivity  <  10

-8 

S/m  inert  gas  must  be  used  for 

flushing during evacuation if the lining of the pump is 
non-conductive. See 

Section 6.3

.

2.6.4  Identification 

The  identification  on  the  pump  relates  to  the  pump 
section. A separate declaration of conformity must be 
provided  for  the  shaft  coupling  and  motor  and  for 
other  attachments  as  well  as  corresponding 
identification. 
Example of the identification of the pump section:

II2GD IIC TX X. 

 

For assembling the pump with components which are 
not explosion-protected (e.g. motor, shaft coupling), it 
is  recommended  to  mask  or  remove  the  "potentially 
explosive"  identification  from  the  pump  component 
and, if necessary, from other accessories.

 

In  this  case  the  declaration  of  conformity  applies 
without ATEX identification. 
At  surface  temperatures  which  depend  primarily  on 
operating  conditions,  DIN  EN  13463-1  Chapter  9.3 
allows  no  temperature  class  or  temperature  to  be 
indicated.  
The  temperature  class  must  be  determined  by  the 
operated  in  accordance  with 

Section  2.6.7

,

“Temperature limits”  
 

2.6.5  Check of the direction of rotation 

If  there  is  also  a  risk  of  explosion  during  the 
installation  phase,  the  check  of  the  direction 
of  rotation  must  under  no  circumstances  be 

conducted by briefly switching on the unfilled pump in 
order to prevent an inadmissible rise in temperature at 
the plain bearings. 

We  recommend  you  to  only  perform  a  check 
of  the  direction  of  rotation  with  the  coupling 
disengaged or with a rotating field  instrument. 

See also 

Section 6.1.2

.

2.6.6  Mode of operation of the pump 

The  pump  may  only  be  started  with  the  suction  side 
shut-off  element  fully  opened  and  the  discharge  side 
shut-off  element  slightly  opened.  Start-up  against  a 
closed  check  valve  is  also  possible.  The  discharge 
side  shut-off  element  is  to  be  regulated  to  the 
operating design point directly after run-up. 
See also 

Section 5.4.1

.

Operation  with  closed  shut-off  elements  in  the 
suction and/or discharge lines is not permitted! 

There  is  a  risk  that  even  after  a  short  time 
high  surface  temperatures  on  the  pump 
housing  (casing)  may  occur  owing  to  rapid 

heating of the liquid in the pump interior. 

A rapid  rise  in  the  pressure  inside  the  pump 
involves the risk of overloading to the point of 
bursting. 

The  pump  must  not  be  in  operation  in  the 
unfilled  or  partially  filled  state  (dry 
running). This results in serious damage to 

the pump and additional risks to the environment 
can arise.

 

Dry-running  cannot  only  occur  with  an 
insufficiently filled interior but also in the event 
of high gas contents in the fluid. 

Operation  of  the  pump  outside  the  admissible 
operating  range  may  also  lead  to  dry-running  (e.g. 
due to evaporation in the interior). 
 

2.6.7  Temperature limits 

In  the  normal  operating  condition  the  highest 
temperatures  are  to  be  expected  at  the 
contact  point  shaft  seal/shaft,  on  the  inner 

races  of  the  rolling  bearings  and,  at  high  medium 
temperatures, on surface of the pump housing. 
In  the  case  of  fluids  > 104 °F  (40°C)  the  surface 
temperature of the pump housing (casing) is generally 
lower  than  the  temperature  of  the  liquid  as  the  lining 
has an insulating effect. 

If  the  pump  is  heated  (e.g.  heating  jacket),  it 
must be ensured that the temperature classes 
prescribed in the annex are observed. 

The not heated pump surface must have free contact 
with the environment. 

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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