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Series MNKA, 

acc. to ASME

 

Page 6

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

In the  event  of  operating  conditions  other  than  those 
described  in  the  data  sheet,  the  following  are  to  be 
checked again: 

design of the pump 
design of the accessories 
suitability of the materials. 

 

2.2  For the customer/operator 

The following must be observed: 

The  notes  on  safety  contained  in  this  operating 
manual, 
the prevailing regulations on accident prevention, 
in-house work, operating and safety regulations of 
the customer. 
Hot  or  cold  machine  parts  must  be  protected  by 
the customer against being touched. 
No  protective  facilities  may  be  removed  when  the 
machine is in operation. 
Hazards due to electricity are to be excluded.  
Leaks  of  hazardous  media  (e.g.  explosive,  toxic, 
hot)  must  be  removed  so  that  no  risk  arises  for 
people  and  the  environment.  The  statutory 
provisions are to be observed. 

Caution  when  using  the  units  in  potentially 
explosive  area!  Inadmissible  modes  of 
operation must be prevented. 

 

2.3  For maintenance 

In  principle,  work  on  the  unit  may  only  be  performed 
when it is at a standstill. 
It is imperative to observe the procedure for stopping 
the  machine  described  in  this  operating  manual.  See 

Section 6.3

.

Pumps  which  convey  media  which  are  a  health 
hazard must be decontaminated. 
All safety and  protective facilities must be remounted 
or enabled immediately after the end of work. 
In  the  assemble  state,  if  the  safety  notes  (see  also 

Section  5.1  and  7.5.2

) are  observed,  the  magnetic 

drives  do  not  cause  any  risks  or  have  any  affect  on 
the environment. 

During dismantling and assembly as well as 
during transport and storage of the magnetic 
drives  as  single  components,  the  notes  on 

safety in 

Section 7.5.2

must be observed. 

The  points  listed  in 

Section  6.1

must  be  followed 

before recommissioning. 

 

2.4  Conversion work and 

production of spare parts by 
the customer 

Conversion  of  or  changes  to  the  machine  are  only 
admissible after consultation with the manufacturer. 
Original  spare  parts  and  accessories  authorised  by 
the manufacturer serve to enhance safety. 
The  use  of  other  parts may  annul  the  liability  for  any 
resultant consequences. 
 

2.5  Inadmissible modes of 

operation 

The operational safety of the machine supplied is only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

of this operating manual.  

The  operating  limits  specified  in  the  data  sheet  must 
under no circumstances be exceeded. 
 

2.6  Special requirements for 

explosion protection 

If the units are used in potentially explosive areas, the 
measures  and  notes  in 

Sections  2.6.1  to  2.6.9

are 

imperative to guarantee the explosion protection. 
 

2.6.1  Filling the unit 

During  pump  operation  the  wetted  interior  of 
the pump must always be filled with the fluid. 
This  prevents  any  explosive  atmosphere  and 

the risk of dry-running. 

If  the  customer  cannot  ensure  this,  we 
recommend  that  appropriate  monitoring 
facilities be provided. 

All  auxiliary,  heating  and  cooling  systems 
must also be carefully filled. 

 

2.6.2  Special operating conditions 

In  the  standard  design  the  can  chamber  and 
the  plain  bearings  are  cooled  and  lubricated 
by a flushing flow. 

The  cooling  flow  may  be  interrupted  and  an 
inadmissible  rise  in  temperature  may  occur  due  to 
properties  of  the  liquid  (e.g.  sticking,  possibly  by  an 
inadmissible ingress of solids, clogging, ingress of gas 
etc.).  Appropriate  monitoring  facilities  are  to  be 
provided. See 

Section 5.6

.

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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