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Series MNKA, 

acc. to ASME

 

Page 5

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

2

Notes on safety 

This  operating  manual  contains  fundamental 
information which is to be observed during installation, 
operation and maintenance.  

It  must  be  read  before  installation  and 
commissioning! 

This operating manual must always be available at the 
place of use of the machine/plant. 
Observe the safety notes in all the chapters. 
Installation,  operation  and  maintenance  are  to  be 
performed by qualified staff. 
The area of responsibility, authority and supervision of 
the staff must be exactly regulated by the customer. 
If  the  staff  does  not  have  the  necessary  expertise, 
they are to be trained and instructed. 
If  necessary,  this  can  be  provided  by  the 
manufacturer/supplier  on  behalf  of  the  machine 
operator. 

 

General hazard symbol! 

People may be put 

at risk. 

 

Safety  symbol! 

The  pump  and  its  function 

may be put at risk if this safety symbol is not 
observed. 

EU  marking! 

Explosion-protected  equip-

ment  must  be  identified  for  work  in 
potentially explosive areas. 

 

Warning of a magnetic field! 

 

Warning of electric power! 

 

This  warning  sign  must  be  used  if  people 
with  a  pacemaker  are  at  risk,  e.g.  from  a 
strong magnetic field. 

It  is  imperative  to  observe  signs  attached  directly  to 
the pump / unit, e.g.: 

Direction of rotation arrow 
Warning against dry-running 

and they are to be kept legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

Non-observance may involve the following hazards : 

Failure of important functions of the machine/plant. 
Failure  of  electronic  equipment  and  measuring 
instruments due to magnetic fields. 
Risk  to  people  and  their  personal  property  from  
magnetic fields. 
Risk  to  people  from  electric,  mechanical  and 
chemical effects. 
Risks  to  the  environment  through  leaks  of 
hazardous substances. 

If  the  unit  is  used  in  potentially  explosive 
areas, special attention is to be paid to the 
sections  identified  with  “Ex”  in  this 

operating manual. 

 

2.1  Intended use  

Richter  pumps  of  the  series  MNKA  (ASME)  are 
sealless,  plastic-lined  magnetic  drive  centrifugal 
pumps  for  the  leak-free  conveyance  of  aggressive, 
toxic, pure and inflammable liquids. 
The  pump  is  equipped  with  a  permanent  magnetic 
synchronous drive. 
Vertical installation of the pumps is only possible with 
grease-lubricated  rolling  bearings  or  rolling  bearings 
with  oil  mist  lubrication.  Please  consult  the 
manufacturer. 

The  observance  of  the  specified  physical 
limits  is  important  for  perfect  functioning  and 
safe  operation,  especially  with  regard  to 

explosion  protection  to  prevent  potential  sources  of 
ignition (see 

Section 2.6

): 

It  must  be  ensured  that  the  pump  is  always  filled 
with liquid during operation. 
For  safe  pump  operation,  we  recommend  a  flow 
rate  which  lies  between  0.3  and  1.1  Q

opt

. The 

maximum  operating  temperature  must  never  be 
exceeded.    See 

Section  2.6.7

. In  case  of  doubt, 

you must consult the manufacturer.  
The  manufacturer  must  be  consulted  in  the  event 
of  entrainment  of  gas  >2%  as  well  as  solids  in 
order to avoid a lack of lubrication and dry-running. 
The  plant  NPSH  value  (NPSHA)  should  be  0.5 m 
higher  than  the  NPSH  value  of  the  pump 
(NPSHR). See also 

Section 5.4.1

.

Inadmissible  modes  of  operation,  even  for  a 
short period, may result in serious damage to 
the unit. 

In  connection  with  explosion  protection,  potential 
sources  of  ignition  (overheating,  electrostatic  and 
induced charges, mechanical and electric sparks) may 
result  from  these  inadmissible  modes  of  operation; 
their occurrence can only be prevented by adhering to 
the intended use. 
Furthermore,  reference  is  made  in  this  connection  to 
the  European  Directive  95/C332/06  (ATEX  118a) 
which contains the minimum regulations for improving 
the occupational health and safety of the workers who 
may be at risk from an explosive atmosphere. 

This  unit  must  not  be  operated  above  the 
values  specified  in  the  data  sheet  as  regards 
the  fluid  to  be  conveyed,  flow  rate,  speed, 

density,  delivery  head  and  operating  temperature  as 
well as the motor rating. 

The  instructions  contained  in  the  operating 
manual  or  contract  documentation  must  be 
observed; if necessary consult the manufacturer. 

All important features  are  documented  in the  data 
sheet included in the scope of delivery. 

 

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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