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Series MNKA, 

acc. to ASME

 

Page 17

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

7.5  Notes on dismantling 

All repair and maintenance work is to be performed 
by skilled staff using appropriate tools and original 
spare parts. 
Is the necessary 

documentation

 available? 

Has  the  pump  been  taken  out  of  operation, 
evacuated  and  flushed  correctly?  See  also 

Section 6.3.

If no new assembly is performed immediately after 
dismantling, the plastic and ceramic components in 
particular must be stored carefully. 

 

7.5.1  Protective clothing 

Even  if  the  pump  has  been  properly 
evacuated  and  flushed,  residue  of  the 
medium  may  still  remain  in  the  pump,  e.g. 

between sealing surfaces or in the bearing seats or in 
the  can  (containment  shell)  or  the  can  (containment 
shell) insert. 
Plastic  components  may  absorb  medium  which 
gradually emerges from the material after flushing. 

 

Proper protective clothing is to be worn.  

 

Protective clothing is also to be worn even if only the 
bearing pedestal is to be removed. Medium may have 
penetrated  the  lantern  chamber  through  the  can 
(containment shell). 
 

7.5.2  Magnetic fields 

Caution ! Strong magnetic fields ! 

Risk  during  dismantling  and  in  the  vicinity  of 
magnetic drives as single parts. 

Remove  loose  parts  and  other  magnetisable  metals 
from  the  work  bench.  They  could  otherwise  be 
attracted: Risk of accident! 
Place any tools needed at a safe distance. 
Keep 

electronic 

equipment 

and 

measuring 

instruments  at  a  distance.  In  cases  of  doubt  consult 
the equipment manufacturer. 
Hold magnetic drives as single parts firmly or secure. 
Otherwise  they  could  be  attracted,  for  example,  by  a 
vice: Risk of accident! 

 

People with an artificial pacemaker: 
Keep  torso 

at  a  minimum  distance  of 

20” (500 mm)

.

Mechanical watches as well as electronic data carriers 
and digital watches or pocket calculators:  

 

6” (150 mm) distance.

 

Data  carriers  such  as  credit  cards,  cheque  cards,  ID 
cards with magnetic strips or magnetic tape:     
 

6” (150 mm) distance

.

7.6  Dismantling  

There are 3 possibilities for dismantling: 

1.  Remove the complete pump from the plant. 
2.  Remove the complete slide-in unit, i.e. the housing 

(casing) remains in the plant. 

 

If the coupling is a spacer-type coupling, the 
motor can also remain in the plant. 

 

3.  Only remove the drive section, i.e. the pump does 

not need to be drained (back pull-out design). 

 

See 

Section 5.8

.

The dismantling dimension is 3,78" (96 mm) for group 
1 and 5,12" (130 mm) for group 2. See drawing 9220-
00-3006. 
Dismantling of the complete pump is described. 

Undo the support bracket 

183

 from the base plate. 

The bearing pedestal 

330

 and support bracket are 

one  part  in  bearing  pedestal  group  1.  In  bearing 
pedestal  group  2  the  support  bracket 

183

  is 

secured  with  2  hex.  screws 

901/2 

and  tooth  lock 

washers 

936/2

 to the bearing pedestal 

330

.

Undo housing (casing) screws 

901/3

.

Remove housing (casing) 

100

.

If the housing (casing) 

100

 remains in the plant, leave 

the  housing  (casing)  gasket 

401

  in  the  centering  to 

protect the housing (casing) sealing surface. 
 

7.6.1  Removing the bearing pedestal 

Caution !

 

Magnetic forces ! 

Risk of accident ! 

 

High  magnetic  forces  can  trap  fingers  and  personal 
injury. 

Axial forces

 are produced when the bearing pedestal 

330

  is  pulled  out  of  the  lantern 

344.

  They  diminish 

again abruptly after it has been pulled out. 
The torque of the magnetic drive installed is indicated 
on the 

name plate

.

Undo screws 

901/4

 of the lantern/bearing pedestal.  

Separate  bearing  pedestal 

330

  from  the  lantern 

344

 using the jacking screws 

908/1

.

Remove flat gasket 

400/1

.

7.6.2  Dismantling the bearing pedestal,  

long life grease lubrication 

Clamp the end of the drive shaft 

213

 in a vice. Use 

protective jaws. 
Undo hex. socket screw 

914/1

 counterclockwise. 

Pull off drive magnet assembly 

858

.

Remove pump from the vice. 
Undo rear bearing cover 

361

.

Remove wavy spring washer 

953/1

.

Pull  out  drive  shaft 

213

  with  the  two  radial  ball 

bearings 

321

.

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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