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Series MNKA, 

acc. to ASME

 

Page 12

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

5.4.6  Venting and draining 

Venting  can  take  place  into  the  discharge  line  or 
upstream of the discharge valve. 
A venting line can also be used as a bypass, drain or 
flushing line. 
The  pump  housing  (casing)  is  fitted  with  a  drain 
connection as a standard feature. Optionally, the drain 
bore can be drilled. See 

Figure 4

.

Fig. 4

5.5  Pipe fittings 

The  following  pipe  fittings  are  available  from  Richter 
on request : 

Shut-off valves 
Check valves 
Sight glasses 
Priming vessels 
Strainers 
Pressure gauges 

Fig. 5

5.6  Monitoring facilities 

Appropriate  monitoring  facilities  are  to  be 
recommended, 

depending 

on 

the 

requirements placed on operational safety and 

availability of the unit. 
Richter  provides  information  on  request  and  can 
supply: 

Flow meters 
Filling level indicators 
Motor load monitors 
Temperature monitors 
Rolling bearing monitors 
Can monitors 
Leak monitors 

You  can  obtain  the  publications  "Safe  Operation  of 
Magnetic  drive  Pumps"  and  "The  Operation  of 
Centrifugal  Pumps  without  NPSH  Problems"  on 
request. 
 

5.7  Drive 

The power consumption of the pump at the operating 
design point  is specified in the data sheet  and  works 
certificate. If the operating design point was not known 
when  the  pump  was  dispatched,  the  power 
consumption  can  be  read  off  the  appropriate 
performance  curves.  The  max.  density,  the  max. 
viscosity and a safety margin are to be allowed for. 
Care must be taken when selecting the motor size to 
ensure  that  the  excess  power  is  not  too  great,  but 
meet requirements acc. to ANSI/HI respec. ISO 5199. 
During  start-up  the  magnetic  drive  could  otherwise 
stop. 
The  magnetic  drive  rating  at  the  nominal  speed  of 
3500 rpm is given in the pump data sheet. 
If the motor power exceeds this rating, it is necessary 
to check the stoppage of the magnetic drive. 
The  same  also  applies  if  the  required  drive  rating 
exceeds 80 % of the magnetic drive rating. 
Consult Richter if necessary. 
Different  operating  data  can  be  achieved  without 
changing  the  pump  through  the  use  of  different 
speeds, e.g. by means of a frequency converter. 
The  pump  with  base  plate  and  motor  is  illustrated  in 
the 

installation drawing

.

The 

operating  manual  of  the  motor  manufacturer

 

must be observed. 

A motor  with a valid  ATEX certificate  is to be 
used if employed in zone 1 and 2. 

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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