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Series MNKA, 

acc. to ASME

 

Page 10

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

4

Product description 

The housing (casing) dimensions, nominal ratings and 
technical  requirements  of  the  pump  series  MNKA 
correspond  to  ASME  B73.3M,  ISO  15783  /  DIN  ISO 
5199. 
The 

sectional  drawing

  shows  the  design  of  the 

pump. See 

Section 9

.

All  components  which  come  into  contact  with  the 
medium  are  either  plastic-lined  or  made  of  other 
resistant materials, e.g. silicon carbide. 
The  housing  (casing) 

100

  consists  of  a  metallic  shell 

with a plastic lining. 
The  bearing  bushes 

545

  are  secured  against  turning 

in the plain bearing pedestal 

339

. The bearing sleeves 

529/1

 are secured against turning in the impeller 

230

 

or  the  bearing  sleeves 

529/1 

in  the  inner  magnet 

assembly 

859

.

The  distance  ring 

504

  prevents  the  two  bearing 

sleeves 

529

 from rubbing together during assembly. 

Only oil bath lubrication

The bearing pedestal 

330

 contains radial ball bearings 

321

 which are lubricated by an oil bath.  

The oil bath is sealed against the atmosphere by two 
rotary  shaft  seals 

421/1

  and 

421/2 

and  the  cover 

gasket 

403. 

The  can  (containment  shell) 

159

  is  made  of  high-

resistance,  carbon  fibre  composite  material.  It  is 
protected  against  the  medium  by  a  can  (containment 
shell) insert 

158

 made of resistant plastic. 

Special designs : 

A

vacuum-proof can (containment shell) unit

 is 

produced  by  gluing  the  can  (containment  shell)  to 
the can (containment shell) insert. 

The 

flushing flow

 flows through the bores in the plain 

bearing pedestal 

339

 into the can (containment shell) 

chamber. 
From  there  it  is  returned  into  the  housing  (casing) 
through the plain bearings. 
The  can  (containment  shell)  chamber  is  also 

vented

 

and 

evacuated

 through

 

the bores in the plain bearing 

pedestal 

339

.

Additional information is provided in the 

brochure 

and 

the 

Product manual

.

5

Installation 

5.1  Safety regulations 

Equipment  which  is  operated  in  potentially 
explosive  areas  must  satisfy  the  explosion 
protection regulations. 

People with a pacemaker are at risk from the 
strong magnetic field of the magnetic drive. It 
may  be  life-threatening  for  them  to  stay  at  a 

distance of less than 20” (500 mm) to the pump. 
 

5.2  Installation of pump/unit 

The  structural  work  must  be  prepared  in  accordance 
with the dimensions in the installation drawing. 
Method  of  installation:  on  a  grouted  base  plate  and 
firm foundation 

Align base plate on the ground foundation. 
Insert foundation bolts and grout base plate. 
Do  not  tighten  the  foundation  bolts  uniformly  and 
firmly until the mortar has set. 

Other possibilities of installing the pump are:  

4-point installation 
4-point installation with base plate. 

 

As  soon  as    additional  installations  are 
mounted,  the  stability  of  the  entire  unit 
installed  without  a  foundation  must  be 

checked. 
 

5.3  Alignment of pump-coupling-

motor 

The  following  information  is  of  a  general 
nature.  If  necessary,  special  notes  of  the 
coupling  and  motor  manufacturer  are  to  be 

observed. 

After  attachment  of  the  base  plate  on  the 
foundation  and  connection  of  the  pipes,  the 
alignment  of  the  coupling  must  be  carefully 

checked and, if necessary, the unit re-aligned with the 
motor. 

A coupling check and possible re-alignment is also 
necessary if the pump and motor are supplied on a 
common base plate and aligned. 
Prior  to  alignment  undo  the  support  bracket 

183

 

and then tighten it without stress. 
The pump is to be aligned in all directions using a 
spirit  level  (on  shaft/discharge  nozzle)  (admissible 
position max. 0,008”/ft (0.2 mm/m)). 

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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