background image

Series MNKA, 

acc. to ASME

 

Page 18

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

Both radial ball bearings lie against the shaft collar, 
so remove them singly on a press. 
Remove  support  bracket 

183

  (with  bearing 

pedestal group 2). 

 

7.6.3  Dismantling the bearing pedestal,  

oil bath lubrication 

Remove hex. screw 

901/4

 and drain oil. 

Clamp the end of the drive shaft 

213

 in a vice. Use 

protective jaws. 
Undo hex. socket screw 

914/1

 counterclockwise. 

Pull off drive magnet assembly 

858

.

Remove pump from the vice. 
Undo  rear bearing cover 

361

 and pull off the shaft 

with  the  rotary  shaft  seal 

421/1

  and  cover  gasket 

403

.

Remove wavy spring washer 

953/1

.

Pull  out  drive  shaft 

213

  with  the  two  radial  ball 

bearings 

321/1, 321/2

.

Both radial ball bearings lie against the shaft collar, 
so remove them singly on a press. 
Pull  rotary  shaft  seal 

421/2

  out  of  the  bearing 

pedestal. 
Remove  support  bracket 

183

  (with  bearing 

pedestal group 2). 

 

7.6.4  Dismantling the slide-in unit  

If the bearing pedestal has not been dismantled: 

 

Caution !

 

Magnetic forces ! 

 

Risk of accident !

 

Axial  forces

  are  produced  when  the  plain  bearing 

pedestal 

339 

is  pulled  out  of  the  lantern 

344

. They 

diminish again abruptly after it has been removed. 
The torque of the magnetic drive installed is indicated 
on the 

name plate

.

Undo  hex.  screws 

901/5

  lantern/plain  bearing 

pedestal. 
Pull  plain  bearing  pedestal 

339

  out  of  the  lantern 

344

.

Possibly  loosen  the  centering  of  the  plain  bearing 
pedestal with a rust dissolver and levers. 

 

It  is  imperative  to  use  clamping  jaws  with  a 
rubber surface! 

 

Clamp  the  metallic  surfaces  of  the  plain  bearing 
pedestal 

339

 in a vice. 

Using  a  strap  wrench  or  assembly  wrench,  undo 
the  impeller 

230

 and  inner magnet assembly 

859

.

Right-hand thread

!

Remove inner magnet assembly 

859

.

Remove O-ring 

912/3

.

Pull  the  bearing  sleeve 

529/2

, impeller 

230

, bearing 

sleeve 

529/1

  and  distance  ring 

504

  out  of  the  plain 

bearing pedestal 

339 

or off the pump shaft. 

.

Make  sure  that  no  plain  bearing  parts  fall. 
Silicon carbide is easy to break. 

Use  isolated  gloves  when  handling  hot 
bearings.  Failure  to  follow  this  instructions 
may  result  in  property  damage,  sever 

personal injury, or death. 

If  the  bearing  bushes 

545

  have  to  be  removed 

from the plain bearing pedestal 

339

, a Richter jig is 

best used for this. 
Store bearing sleeves 

529

 and bearing bushes 

545

 

in pairs which belong together. 
To dismantle the can (containment shell) 

159

, can 

(containment  shell)  insert 

158

, intermediate  ring 

509/1, 

pull parts out of the lantern 

344

.

Only separate can (containment shell) 

159

 and can 

(containment shell) insert 

158

 if one part has to be 

replaced.  If  separation  is  not  possible,  the  unit 
must be cooled to approx. 41 °F (5 °C). 
In  the  case  of  a  vacuum-tight  design  the  can 
(containment  shell)  insert  is  glued  to  the  can 
(containment  shell).  Separation  is  not  possible 
without destroying the can (containment shell). 
In the case of a can (containment shell) with a can 
(containment  shell)  monitor  using  a  flexible  p.c. 
board,  dismantling  is  possible.  Reassembly, 
however,  should  only  be  performed  at  the 
manufacturer's works. 

 

7.7  Notes on assembly  

Use original spare parts. See also 

Section 2.4

.

Do not use any defective parts. 
Has  the  pump  been  shut  down,  drained  and 
flushed in accordance with the regulations?  
See also 

Section 6.3

.

Apply  Anti-Seize-Special  assembly  paste  (e.g. 
from Weicon) to fitted surfaces (not stainless steel 
parts). 
The  thread  in  the  impeller 

230

, the  inner  magnet 

assembly 

859

 and on the pump shaft 

211

 must not 

be  greased  as  otherwise  no  optimum  glued 
connection is possible. 
Install plain bearings in pairs as supplied or stored. 
Check whether all parts fit and only then assemble. 
Important  dimensions  (centerings,  bearing  fits  or 
bearing play) are to be checked prior to assembly; 
perform a trial assembly if required. 
It  is  recommended  to  replace  the  gaskets 

400/1

 

and 

401

 as well as the wavy spring washer 

953/1

 

during assembly. 
Prior  to  the  assembly  of  parts  with  magnets, 
remove any metal particles adhering to them. 
A complete  assembly  process  is  described  in  the 
following. 
Sub-sections can be deduced from this. 

 

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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