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Series MNKA, 

acc. to ASME

 

Page 19

 

9250-050-en 

Revision  11 

TM 7903

 

Edition   07/2010 

7.8  Assembly  

 

7.8.1  Assembly of the bearing pedestal,  

long life grease lubrication 

 

Press  both  radial  ball  bearings 

321/1 

und

  321/2

 

onto the drive shaft 

213

.

Insert key 

940/1

 into the drive shaft. 

Install  pre-assembled  drive  shaft  into  the  bearing 
pedestal 

330

 from the motor side. 

Insert  wavy  spring  washer 

953/1

  into  the  bearing 

pedestal 

330

.

Mount  rear  bearing  cover 

361

  with  hex.  socket 

screws 

914/2

.

Mount support bracket 

183

 (with group 2) with hex. 

screws  

901/2

 and tooth lock washers 

936/2

.

7.8.2  Assembly of the bearing pedestal,  

oil bath lubrication 

Press  both  radial  ball  bearings 

321/1 

and

  321/2

 

onto the drive shaft 

213

.

Insert  rotary  shaft  seal 

421/2

  into  the  bearing 

pedestal. 
Insert key 

940/1

 into the drive shaft. 

Install  pre-assembled  drive  shaft  into  the  bearing 
pedestal 

330

 from the motor side. 

Insert  wavy  spring  washer 

953/1

  into  the  bearing 

pedestal 

330

.

Insert cover gasket 

403

 into the bearing pedestal. 

Insert rotary shaft seal 

421/1

 into the rear bearing 

cover 

361

.

Mount  rear  bearing  cover 

361

  with  hex.  socket 

screws 

914/2

.

Mount support bracket 

183

 (with group 2) with hex. 

screws 

901/2

 and tooth lock washers 

936/2

.

7.8.3  Drive magnet assembly  

Clamp the pre-assembled bearing pedestal 

330

 on 

the shaft end in the vice so that the carrier groove 
is facing upwards. 
Mount  the  drive  magnet  assembly 

858

  onto  the 

drive shaft so that the driver cams engage. 
Screw  in  hex.  socket  screw 

914/1

  with  tooth  lock 

washer 

936/1

. Secure thread with a drop of Loctite, 

for example.  For tightening, a hex. socket key with 
120 mm minimum length is required. 
Screw bearing pedestal 

330

 / lantern 

344

 together 

with hex. socket screws 

901/4

.

7.8.4  Assembly of can unit 

Introduce  can  insert  into  the  can  (containment 
shell). If this is not possible, cool can (containment 
shell) insert to approx. 41 °F (5 °C). 
Place intermediate ring 

509/1 

in the lantern 

330

.

Insert the entire unit into the lantern 

344

.

7.8.5  Perform trial assembly of the plain 

bearing pedestal with impeller, 
inner magnet assembly and plain 
bearings 

Without adhesive 
Without O-ring 

412/3.

 

Install bearing  bushes 

545/1 

and

  545/2

 and  press 

in firmly. 
Push on bearing sleeve 

529/1

 on the impeller side 

and  install  this  unit  in  the  plain  bearing  pedestal 

339

. Make  sure  that  the  cams  of  the  anti-torsion 

insert engage properly in the impeller. 
Push  distance  ring 

504

  and  bearing  sleeve 

529/2

 

onto the pump shaft. 
Push  inner  magnet  assembly 

859

  onto  the  pump 

shaft. 
Permit  the  anti-torsion  cams  of  the  pump-side 
bearing  sleeve 

529/1

  to  engage  in  the  grooves  of 

the impeller. 
Screw  on  inner  magnet  assembly 

859

  together 

with the bearing sleeve and tighten. 

 

7.8.6  Checking bearing play Z and 

impeller distance X  

The  distances  X,  Y  and  Z  are  indicated  in  the  works 
certificate. 
X: Distance behind the impeller  
Y: Distance in front of the impeller  
Z: Axial play of the plain bearings  

Press  inner  magnet  assembly  towards  the 
impeller. 
Measure distance X

1

behind the impeller. 

Press impeller towards the motor. 
Measure distance X

2

behind the impeller. 

 

Z = X

1

- X

2

Are the values correct? 
These values must be checked after final assembly. 
 

Содержание ASME Series

Страница 1: ...rt installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9250 050 en Revision 11 Edition...

Страница 2: ...Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing casing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasiv...

Страница 3: ...et http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series MNKA long life...

Страница 4: ...ws flanges to ASME DN No x size Tightening torque inch ASME Nm in lbs 1 4 x 8 70 1 4 x 15 135 2 4 x S 25 220 3 4 x S 45 400 1 2 Name plate dry running ATEX and housing casing markings The stainless st...

Страница 5: ...e series MNKA ASME are sealless plastic lined magnetic drive centrifugal pumps for the leak free conveyance of aggressive toxic pure and inflammable liquids The pump is equipped with a permanent magne...

Страница 6: ...ring transport and storage of the magnetic drives as single components the notes on safety in Section 7 5 2 must be observed The points listed in Section 6 1 must be followed before recommissioning 2...

Страница 7: ...er 9 3 allows no temperature class or temperature to be indicated The temperature class must be determined by the operated in accordance with Section 2 6 7 Temperature limits 2 6 5 Check of the direct...

Страница 8: ...data sheet The plant customer must ensure that the prescribed operating temperature is observed The maximum admissible temperature of the liquid medium at the pump inlet depends on the temperature cl...

Страница 9: ...as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded An admissible storage period of 4 years applies to elastomers made of NBR If...

Страница 10: ...ainment shell chamber is also vented and evacuated through the bores in the plain bearing pedestal 339 Additional information is provided in the brochure and the Product manual 5 Installation 5 1 Safe...

Страница 11: ...sitive suction head must also be observed The NPSHR value required for the pump is specified in the data shee The NPSHR available in the plant should be at least 1 64 ft 0 5 m higher than the NPSHR re...

Страница 12: ...Problems on request 5 7 Drive The power consumption of the pump at the operating design point is specified in the data sheet and works certificate If the operating design point was not known when the...

Страница 13: ...t prevention regulations It must be ensured that the coupling guard used is either made of spark free material or the impact test required by the EN 13463 is satisfied without any reservations Richter...

Страница 14: ...turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the direction of rotation of the pump is clockwise S...

Страница 15: ...connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation t...

Страница 16: ...index approx 85 Kinematic viscosity at 104 F 40 C s 2 mm 40 appr A fully synthetic gear oil to ISO VG 220 is to be used for temperatures below 68 F 20 C Replacing the bearings The ball bearings are de...

Страница 17: ...ta carriers such as credit cards cheque cards ID cards with magnetic strips or magnetic tape 6 150 mm distance 7 6 Dismantling There are 3 possibilities for dismantling 1 Remove the complete pump from...

Страница 18: ...ure that no plain bearing parts fall Silicon carbide is easy to break Use isolated gloves when handling hot bearings Failure to follow this instructions may result in property damage sever personal in...

Страница 19: ...screw 914 1 with tooth lock washer 936 1 Secure thread with a drop of Loctite for example For tightening a hex socket key with 120 mm minimum length is required Screw bearing pedestal 330 lantern 344...

Страница 20: ...ightening the housing casing screws 901 3 make sure that the support bracket 183 is firmly positioned If necessary undo support bracket align and secure again For tightening torques see Section 1 1 7...

Страница 21: ...NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the...

Страница 22: ...61 rear bearing cover 400 1 flat gasket 401 housing gasket casing gasket 412 3 O ring 415 1 centering gasket 504 distance ring 509 1 intermediate ring 529 x bearing sleeve 545 x bearing bush 557 2 con...

Страница 23: ...Series MNKA acc to ASME Page 23 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 2 MNKA with long life grease lubrication...

Страница 24: ...Series MNKA acc to ASME Page 24 9250 050 en Revision 11 TM 7903 Edition 07 2010 9 3 MNKA with oil bath lubrication...

Страница 25: ...UMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe ASME insatzgrenzen Design Magnet drive pump ASME operating limits Construction Pompe...

Страница 26: ...iled by below mentioned notified body according to directive 94 9 EC Physikalische Technische Bundesanstalt PTB D 38116 Braunschweig Baureihe Series Registrier Nr Registered Baureihe Series Registrier...

Страница 27: ...Interne Fertigungskontrolle Production Quality Assurance Angewandte EN 14121 harmonisierte Normen EN 809 Applied harmonised Standards Kennzeichnung 2006 42 EG Marking Das Unternehmen Richter Chemie T...

Страница 28: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Страница 29: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Страница 30: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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