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北京锐志天宏科技股份有限公司

Beijing RichAuto S&T Co., Ltd.

Forging ahead, create future together!

RichAuto-F135 system composition

1.1

System composition

RichAuto-F135

motion control system contains the following parts:

Handheld

controller (Hereinafter called “handle”), wiring board,

data transmission cable

RichAuto

schematic diagram of system accessories

Handle

Wiring board

Data transmission cable

USB extension cable

Содержание AutoNow F1 Series

Страница 1: ...35 Cylinder multi spindle motion control system Free download from http www richauto com cn 北京锐志天宏科技股份有限公司 Beijing RichAuto S T Co Ltd Add 5F No 4 building No 4 Yard Shengmingyuan Road Zhongguancun Life Science Park Beiqing St Changping District Beijing 102206 China Tel Fax 86 010 53275118 53275119 Website1 www richauto com cn Website2 www richnc com cn ...

Страница 2: ... U disk to prevent the interruption of data transmission 4 Strictly prohibited metal dust and other conductive substances drop into the handheld controller shell 5 The machine casing shall be well grounded to ensure work safety and prevent interference 6 Unauthorized removal is strictly prohibited no internal user repairable parts 7 For long time not using please power off and keep it properly 8 B...

Страница 3: ...ON 7 2 1 BUTTONS INTRODUCTION 7 2 2 BUTTONS USAGE METHODS 8 2 3 BUTTONS FUNCTION DETAILS 9 3 RICHAUTO WIRING BOARD DESCRIPTION 11 3 1 WIRING BOARD TERMINAL DESCRIPTION 11 3 2 I O DESCRIPTION 12 3 3 HARDWARE WIRING 15 3 4 COMMISSIONING OF THE MACHINE AND CONTROL SYSTEM 18 4 MENU DESCRIPTION 18 4 1 MENU CATEGORY 18 4 2 MENU DETAILS 19 4 2 1 User Setup 19 4 2 2 File Operate 26 4 2 3 Machine Setup 26 ...

Страница 4: ...ind Breakpoint 43 5 6 2 Break List 44 5 6 3 Part Work 46 5 6 4 PwrFlrProtect 46 5 7 ADVANCED WORK 47 5 7 1 Array Work 47 5 7 2 Scale Work 48 5 7 3 Mill Plane 49 5 7 4 Auto Center 50 5 7 5 Calc Border 51 APPENDIX 1 PULSE EQUIVALENT CALCULATION 52 PS1 1 STEPPER MOTOR DRIVE 52 PS1 1 1 Linear axis 52 PS1 1 2 Linear axis pulse equivalent computing method 54 PS1 1 3 Rotary axis pul 54 PS1 1 4 Rotary axi...

Страница 5: ...ssing information in the moment of sudden power down file name current line number work speed spindle state After powered up and returned HOME position the system automatically prompts the user to restore the processing before power down which makes processing operations become more humanity 5 Support breakpoint memory select file line No processing Can save 8 different breakpoint processing infor...

Страница 6: ... to the system through the network cable Product parameters Model No RichAuto F135 CPU DSP Power failure protection Support Built in memory 512MB Breakpoint processing 8 Display screen 128 64 Monochrome LCD External supply voltage DC 24V Communication port U disk Manual mode Continuous step distance Linkage axis 3 axis Interpolate method Straight line arc spline curve Control signal Differential s...

Страница 7: ...ystem composition 1 1System composition RichAuto F135 motion control system contains the following parts Handheld controller Hereinafter called handle wiring board data transmission cable RichAuto schematic diagram of system accessories Handle Wiring board Data transmission cable USB extension cable ...

Страница 8: ...luding 4 parts 1 LCD screen 128 64 resolution LCD screen displays the machine motion system settings and other information 2 Key section Contains 24 buttons for system parameter settings and machine movement control 3 RichAuto LOGO 4 Data transmission cable The handle communicates with the interface board through a handheld connection line ...

Страница 9: ... the handheld cable to transmit the motion signal given by the system to the machine motion actuator 2 Output terminal Including Spindle On Off Run lamp Alarm lamp output signal ports etc 3 Input terminal Including HOME sensor tool setter driver alarm hard limit E stop signal foot pedal switch input signal ports 4 Power supply terminal System power switching power supply input DC 24V 3A 5 Motor dr...

Страница 10: ...age space of the system To copy and paste the processing file through this method The setting method is as shown below 1 Enter the IP address such as ftp 192 168 1 16 of the controller into the address bar of the Explorer press Enter key 2 User can upload download and rename the file after it entering into the controller inner space 1 3Wiring board installation dimensions Scale 1 1 Unit mm ...

Страница 11: ...or manual interface emergency starting is required Power off the system first then push and keep pressing power on the controller and waiting for 3 5 seconds Release it will get into Emergency State at that time user could either set network upgrade system or just normal restart the system without select any option 2 Handheld controller buttons introduction 2 1Buttons introduction RichAuto F135 ha...

Страница 12: ... and then release the two buttons at the same time to realize the combination keys operation For instance work coordinates switching combination keys are 0 9 numeric key When operation push the main function key first and then push auxiliary function key 0 9 then at last release both of them at the same time Common Used Combination Keys List Combination keys Function 1 0 9 numeric key Coordinate s...

Страница 13: ...ure 2 and 6 input work speed ratio increasing under AUTO mode Z axis positive and negative movement figure 3 and 7 input Spindle speed increasing under AUTO mode Figure 4 input set X axis and Y axis work origin Figure 8 input set Z axis work origin Start resume work combination function Enable advanced processing function such as array work scale work etc Enable file loading function Checking inpu...

Страница 14: ...ordinates switching in AUTO mode Decimal point input control spindle ON OFF in MANU mode Enter into menu settings minus input view machining information during processing Return reference point work origin OK key of all selections inputs and operation Manual motion states Continuous step distance 3 modes switching in MANU mode RUN file or PAUSE the processing DELETE the entered data selections of ...

Страница 15: ...北京锐志天宏科技股份有限公司 Beijing RichAuto S T Co Ltd Forging ahead create future together 11 3 RichAuto Wiring board description 3 1 Wiring board terminal description ...

Страница 16: ...isted pair can improve anti jamming ability D X axis negative and differential Signal Y_AXIS P Y axis pulse positive and differential signal P and P are pulse differential pair signals Using twisted pair can improve anti jamming ability P Y axis pulse negative and differential Signal D Y axis positive and differential signal D and D are direction differential pair signals Using twisted pair can im...

Страница 17: ... pair can improve anti jamming ability D C axis negative and differential signal Spindle1 FWD 1 Spindle forward signal Support 0 10V analog quantity OA1 Analog output 1 GND Ground signal Spindle2 FWD 2 Spindle forward signal Support 0 10V analog quantity OA2 Analog output 1 GND Ground signal OUTPUT SIGNAL Y01 FDW REV No need to connect Y01 if the FWD and DCM is parallel connected Y02 Spindle speed...

Страница 18: ...anical photoelectrical or proximity switch X04 C Machine zero Logic low support external connection with mechanical photoelectrical or proximity switch X04 is the tool setting signal terminal when it is three axis X05 Toolset signal Logic low support tool setting and instrument X06 Driver alarm Logic low X07 Hard limit Logic low X08 E stop Logic low X09 Definable Logic low X10 Definable Logic low ...

Страница 19: ...pecial detecting switch power supply is needed Recommend 24V origin detecting switch The control connection of RichAuto F135 is realized by connecting the wiring board with the CNC machine Input terminal INPUT SIGNAL terminal Main power supply terminal Output terminal X Y Z axis pulse signal output terminal OUTPUT terminal Input terminals Main power supply wiring INPUT SIGNAL WIRING 1 ZERO point H...

Страница 20: ...16 3 Alarm signal X6 X8 Default low level normally open Take the driver alarm as example If the alarm signal is normally closed wiring method is series connection Meanwhile revise the voltage level of X6 If the alarm signal is normally open the wiring method is parallel connection ...

Страница 21: ...ng RichAuto S T Co Ltd Forging ahead create future together 17 Output terminals X axis pulse signal wiring Y Z axis pulse signal wiring are the same Step drive OUTPUT SIGNAL Spindle output 1 Analog output 2 Cylinder wiring ...

Страница 22: ... to reset it 3 Press Voltage Level the top row stand for input voltage to check whether the HOME switch is working normally or not manually trigger the voltage level changes from L to H The machine is in good connection if all of the above work normal 4 Menu Description 4 1Menu category RichAuto F135 motion control system divides its menu according to menu function Five user interface include User...

Страница 23: ...fset Manual Param Array Param G Code Attrib Safe Height Tool Count Tool Setup 2D Shape Confi Work Attrib 4 2Menu details 4 2 1 User Setup This menu is used to set processing parameters and G code reading attributes etc Menu Structure of User Setup RichAuto F135 motion control system User Setup File Operate Machine Setup System Setup Version View ...

Страница 24: ...lt Z axis is 40 000mm If other axis X Y no need safe height set 0 3 Fall Down Scale FallType Z only It works when only the Z axis moves alone Z move It works as long as Z axis moves Speed unlimited It does not take effect when the tool is falling down FallHght System default is 5 000mm Fall down scale takes effect when the Z spindle falls to the fall height FallSpd The maximum speed of Z axis when...

Страница 25: ...CmnOriginOffset External offset is also named as common origin offset it is used to record the temporary adjustment values of all the workpiece origin and works in all of the workpiece coordinates 6 Manual Param Manu Slow Spd In low speed motion mode the speed value of the manual mobile machine s axis is executed Manu Fast Spd In high speed motion mode the speed value of the manual mobile machine ...

Страница 26: ...essing is completed the screen prompt Waiting for the next array processing at this moment user should press any key to start the next array processing if user doesn t press any key the system will keep waiting Starting array work press the system prompts advanced processing list then choose Array Work from the list 8 2D Shape Confi To set the parameters of two dimensional graphics when processing...

Страница 27: ...quired during processing Setting Press move cursor to where needs to modify press and select then press to save Return to the upper menu 11 Tool Count Tool Count Enter the number of Tools here system defaults to 2 tools G Code Attrib I J K Mode Reltv F Code Ignr F S Code Ignr S T Code Ignr T Read G54 Igr G54 Read G40 Igr G40 FilterJD Disabl G83Space 0 Work Attrib QuryPara Query Preprco Disabl Lift...

Страница 28: ...l to Tool 1 press move the Z axis to the workpiece surface and cut a point of knife mark press to set work origin of X and Y axis Then press switch the current tool to Tool 2 press move the Z axis to the position where Tool 1 leaved a knife mark At this point you can see that the coordinate values of X and Y on the screen are the offset between Tool 1 and Tool 2 Enter these two values into it in p...

Страница 29: ...witch the current tool to Tool 2 do the Tool Setting in the same way After complete the setting for all Tools the system automatically calculates the offset of each cutter head relative to Tool 1 tool length difference After calculates the offset values anyone Tool can be set as the working origin press to confirm the working origin of Z axis press to confirm the working origin of X Y axis The sys...

Страница 30: ...of processing file and processing range 4 2 3 Machine Setup The manufacturer parameters which are under Machine Setup can be set by machine producers according to their equipment types Users are required to change the machine parameters under the technician s guidance of the machine produce Menu Structure of Machine Setup Machine Setup Pulse Equiv Table Size Home Setup Spdl Confi TS Setup Motion A...

Страница 31: ...ss to save To modify X Y and Z axis value one by one in the same way press then save all changes and return to the Pulse Equiv menu 2 Table size RichAuto F135 system makes the table size as the soft limit values in order to prevent machine over travel Machine size must be less than or equal to the actual size of machine table Setting Enter Table Size press to move cursor as required press and inpu...

Страница 32: ...ome direction should set as Pos if it is installed in the negative movement direction the home direction shall set as Neg Setting mode Enter Home Dir press move cursor as required press to change home direction then press to save the changes Return to Home Dir menu Home Type Query System ask whether HOME or not after startup All All axis automatically go HOME position after system startup Auto Z O...

Страница 33: ... tool setting to modify as required TS Position Input Position Mechanical coordinates of fixing tool setting input the actual position Manual Move Manual selection when fixing tool setting Input Position The thickness should input actual value If the input value is bigger than the actual thickness Z axis may over cut if smaller Z axis tool bit can t reach TS Spd 3000 TS Thk 0 TS HIT 40 TS Type Tou...

Страница 34: ...cle Limit Circle Limit Maximum Processing Speed with Arc Instruction in Processing Program Circle Diameter diameter limited when arc instructions are available in the processing program 7 Accel Setting S Accl Linear Linear acceleration mode Curve Curve acceleration mode Linear System default linear acceleration is 800 mm s2 Crv Accl Curve acceleration is 1000mm s2 the proposed curve acceleration i...

Страница 35: ...cted with any signal you can choose to prohibit the signals of these corresponding ports to prevent misoperation such as wiring errors Output List The functions list of the output ports where users can view all the functions of the output ports 4 2 4 System Setup Menu structure of System Setup 1 Languages Change system display language Chinese or English language 2 Func Confi Set whether the syste...

Страница 36: ...pulse equivalent etc Internal Format Wipe the internal files it will not remove the system parameters after inner format Cache Initialize The system needs wipe cache when it has been using for a long time or after the system upgrading it will ask to reboot after Wipe Cache operation Func Restore Restore the backup system parameters by choosing the config bak file from the U disk or internal storag...

Страница 37: ...tem F131 Cylinder multi spindle system F135 Update means update package number such as 1 4975 HW No refers to hardware version number such as F0020099 Axis 3 Axis 192 168 1 16 indicates the IP address of the current handle 5 Machine Operation 5 1Return HOME It will display all axis home Z home only none axis home after starting up the DSP handle Returning Machine HOME can correct the coordinate sy...

Страница 38: ...een displays Manual control interface 5 3 1 Manual speed switching and adjustment 1 Speed mode switching There are 2 speed modes Fast speed and Slow speed We can switch speed mode by pressing key The speed mode status show on screen determines the actual manual moving speed 2 Speed adjusting In manual mode press enter into the current speed mode settings For instance suppose the current speed mode...

Страница 39: ... and press the direction keys of X Y Z axis machine will move by grid distance Fast speed mode setting is the same to Slow speed mode 5 3 2 Manual processing mode The system provides 3 manual movement modes Continue step distance User could press under manual mode to switch manual movement mode and view the current movement mode through the screen bottom display status 1 Continue Continuous motion...

Страница 40: ...he current speed mode and the set distance it is not affect by the grid so it will not stop on grid point To change the distance value triple press re enter the Distance value setting 5 3 3 Manual testing input and output Under the initial boot interface pressing the screen will displays as follow 1 IptCheck Manual test input ports From left to right are respectively represent X HOME Y HOME Z HOME...

Страница 41: ...ual test input port In the bottom row the former 4 numbers 1 2 3 4 corresponding to Spindle ON OFF Multi speed 1 Multi speed 2 Multi speed 3 The number 5 and 6 are respective to alarm lamp run lamp The number 7 and 8 are user definable output signals The port definitions will be a little different in individual custom system Manually control the corresponding output port by pressing to change the ...

Страница 42: ...e can be uniquely determined by a mechanical coordinate system Because of reference point is the calculation basis of machine coordinates movement all of those operations such as power on the machine or abnormal release and so on have to return to the reference point which is refers to return machine ZERO Work coordinate system used more greatly than other coordinates system in processing Usually ...

Страница 43: ...led file processing Before auto processing user must set the machine tool parameters and all of the system parameters correctly Auto processing steps could refer to the following text 5 4 1 Set workpiece origin The origin coordinates of X Y and Z axis in the processing program is workpiece origin Before processing we should pay attention to this position as well as the real position Operation is a...

Страница 44: ... screen will display three file name choose the file by pressing Press to open the next page Press to exit 5 4 3 Set processing parameters After choosing the processing file please press enter into processing parameters setting it includes work speed travel speed or Fast speed speed scale speed ratio fall down speed or Z down ratio Set Work Param WorkSpd 3000 000 FastSpd 3000 000 SpdScale 1 000 Fa...

Страница 45: ...r the checking only when the previous checking is a complete and correct checking So that the system won t check the same code again next time During processing the screen scrolling display real time processing speed operation time and current line number Press to display all processing information Press again to return to the coordinate display interface 5 5 Operations during processing 5 5 1 Spe...

Страница 46: ...ill go up or drop 1 shift in the range of S1 to S8 5 5 2 Pause adjust position Press pause processing The right upwards of screen will change from MAUN to PAUZ and machine paused processing except the rotating of spindle Shown below At this moment the user is allowed to adjust the position of X Y Z axis The system default motion mode is STEP So that user can fine adjust each axis distance Machine ...

Страница 47: ...quirements of customers in operation Find Breakpoint processing mainly includes Find Breakpoint Break List Part Work PwrFlrProtect Press to start advanced processing screen shown as below 5 6 1 Find Breakpoint If the tool broken unexpected in the process and no breakpoint is saved stop processing and replace with a new tool If the original workpiece was not destroyed manually move X and Y to the p...

Страница 48: ... Note Using this function user has to ensure the work coordinate the same as it was before 5 6 2 Break List If user presses during process of processing the screen shows below If we want to save breakpoint press the screen displays break list totally 8 press to choose the save position and then press to save system Save Breakpoint Don t Save Save U WENJIAN Code parsing Finding line No of breakpoin...

Страница 49: ...le You want to start processing from the breakpoint 1 then you should use the combination button system will restore processing from breakpoint 1 Take the 1nTest cnc as example it has 6705 lines of G code The screen shows below Press for reviewing afterwards it shows the break line number Press prompts the processing information list user can modify according to real needs then press the system wi...

Страница 50: ... Processing is that the user can choose the G code line number to start and end processing so that it can react subsection processing 5 6 4 PwrFlrProtect When there is a sudden power shut down during processing system will save current coordinate and parameters while power restart process continue Before that system must have go back to machine HOME Shown as below Last power off during working bec...

Страница 51: ...ion method is the same way to Breakpoint processing 5 7Advanced Work Advanced processing is designed for some special requests in operation it contains Array Work Scale Work Mill Plane Auto Plane Calc Border The shortcut key is shown below 5 7 1Array Work Steps as below 1 Press to move cursor to the Array work press press to select different files list 2 Press to enter file list then press move th...

Страница 52: ...ocessing of array work you can view real time row number volume number etc by pressing Note Set interval value into a negative value if users want a manual control during array processing 5 7 2 Scale Work If the actual processing requires different sizes of the same file user can use scale work and enter a zoom in out ratio Steps Press to get into Scale work Choose desired processing file and inpu...

Страница 53: ...an type Width Height Diameter Depth Z Step T Ratio 3 Press to move cursor on the option which need modify press to choose mill type X Scan or Y Scan also press this button to modify the parameters Press after modified all the parameters to save them Circular Mill 1 Press to move cursor to choose the mill type Mill Plane Param X Mill 100 Y Mill 100 Depth 5 Layer D 2 Dia 10 Plunge R 0 800 Mill Plane...

Страница 54: ... connection between two points which is used to find the central point of the workpiece embryo The specific steps of Auto Centre are as follows X axis Press to enter into the interface of Auto Center select MidPntAxis 1 Manually move the tool to one side of the workpiece press to record the first point after recording success the screen display as below 2 Then manually move the tool to the other s...

Страница 55: ...y waste of materials and processing errors Steps as below 1 Press to move the cursor to Calculate bound press to enter then press to select file list Press get into the file list 2 Press to choose file Press system start to read the file after reading the file the system will calculate the area Select File Internal File U DISK File Recent File Auto Center Second point record completed ...

Страница 56: ...l transmission ratio reduction ratio Rack straight drive rack module gear teeth number π mechanical transmission ratio reduction ratio Rack helical drive rack module gear teeth number π mechanical transmission ratio reduction ratio cos helical angle Pulley belt drive π pulley diameter mechanical transmission ratio reduction ratio Screw drive pulse 360 Stepper angle Driver subdivision Screw pitch t...

Страница 57: ...8 selected subdivision is 16 then 360 stepper angle subdivision 360 1 8 16 3200 The use should use correct computational method according to the actual marks of stepper motor driver nameplate Screw pitch above picture The distance that the nut moves when the ball screw makes one rotation Transmission ratio The reduction rate or angular velocity ratio of the front drive sprocket to the end driven w...

Страница 58: ... gear teeth number 23 π 3 141592654 transmission ratio 1 5 0 2 helical angle 19 31 42 19 52833333 Straightrack Pulse equivalent 1600 1 25 23 3 141592654 0 2 88 573 Helical rack Pulse equivalent 1600 1 25 23 3 141592654 0 2 cos 19 31 42 1600 cos 19 52833333 1 25 23 3 141592654 0 2 83 478 NOTES 1 25 23 3 141592654 0 2 18 0641577605 cos 19 52833333 0 94247630504668681677372940102406 1 25 23 3 1415926...

Страница 59: ... electronic gear ratio on the servo motor driver It can be reduction of a fraction Electronic gear ratio molecules that represent the resolution of the encoder are found in the servo drive specification Denominator of electronic gear ratio Linear axis Screw drive pulse equivalent screw pitch mechanical transmission ratio Straightrack pulse equivalent rack module gear teeth number π mechanical tran...

Страница 60: ...on also appears when the handle is powered through the USB cable to the computer Please return back the handle to our company 4 Temporary solution Using standard 5V mobile phone charger supply power through the USB cable to handle Duplicate power supply for temporary emergency use Failed to set work piece origin during normal operation process 1 It is under the mechanical coordinate system Check i...

Страница 61: ...r U disk interface is broken change a new USB port or U disk 4 There is no any reaction while insert into the U disk Change a genuine brand of U disk such as SanDisk FOUNDER U disk etc 5 If the U disk interface is weak connection user can copy files into inner memory space of the controller for temporary solution 6 Program contains non standard G codes or some illegal characters The system does no...

Страница 62: ... limit X6 port if not check voltage setup normal or not If normal user could go to MACHINE SETUP Input Confi and DISABLE X6 port then go to SYSTEM SETUP wipe cache If still can t solve this problem user can upgrade the system Z axis spindle fall down abnormally too fast and cause Z feed amount too much during processing 1 Z axis working speed exceed the fastest speed cause Z axis loses its steps w...

Страница 63: ...test Detect whether the signal is triggered or disconnected 1 The origin detection switch is broken Replace a new one 2 The distance of the origin detection switch detection sheet beyond the detection range This problem is common occurs in optoelectronic and proximity switches of the switch adjust the position of the test piece 3 The origin detection switch to the interface board wiring aging or l...

Страница 64: ...eak current and strong current should be separately binding the inverter and other components should be separated connected each GND of themselves 3 There is something wrong while converting the file format and the program appears illegal characters or system unrecognized codes Recommended to use third party simulation software to review the program paths Start automatic tool setting the tool does...

Страница 65: ...ition but when return from that position to the original position is not normal Mechanical assembly problem guide screw may be not installed well Motor moving direction is wrong 1 Exchange A A or B B cable of the stepper motor 2 Change motor direction mask not recommend The machine vibrates when moves in arc or two axis linkage movement 1 Check whether the machine is placed horizontally 2 Check if...

Страница 66: ... voltage of the handle is not available Check if the DC24V power supply voltage output is normal or not If normal please check if the cable from the power supply to the interface board is virtual connection 2 The 50 pin cable is broken or 50 pin connecting plug hasn t connected well Screen is not bright neither after power up nor connect to computer by USB cable 1 This phenomenon may due to the ha...

Страница 67: ... been connected Change the input level on X5 normally open wiring in parallel normally closed wiring in series Press spindle on button but spindle does not start 1 Check wiring if normal check if the inverter has alarm if the inverter is normal and its setting is correct and then check if the spindle motor damaged or not 2 Check if 50 pin cable is loose Confirm the settings of inverter refer to it...

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