
2-4
Service limit
Servicing procedure
0.8 mm (0.031 in) or more
0.9 mm (0.035 in) or more
Replace with new piston ring if cylinder liner wear has
not yet exceeded the repair limit.
0.05 mm (0.002 in) or more
Replace with new crankshaft.
2 mm (0.08 in) or more
Replace with new crankshaft assembly.
Scratch depth or distortion is 0.03 mm (0.0012 in) or more
Repair by polishing the surface plate, starting with #240
to #400 grit sandpaper and finishing with #600 grit
sandpaper.
Scratch depth or distortion is 0.03 mm (0.0012 in) or more
When the cylinder liner cannot be repaired using #400 to
#600 sandpaper due to excessive scratching or scoring or
when the difference between the maximum and minimum
points of wear in liner bore is 0.06 mm (0.0024 in) or more
• Repair by polishing the surface plate, starting with #240
to #400 grit sandpaper and finishing with #600 grit
sandpaper.
• Bore and hone to 068.55 (2.699 in)
+
0 to 0.02 mm (0 to
0.0008 in). Check ports and grind if necessary.
Use oversize pistons and piston rings.
1) When difference in compression between cylinders
exceeds lOOKPa
(1.05 kg/cm
2
, 14.5 psi)
2) When abnormally higher than standard value
1)
Bore and hone to 068.55 (2.699 in) + 0 to 0.02
mm (0 to 0.0008 in). Check ports and grind if necessary.
Use oversize pistons and piston rings.
2)
Remove carbon from piston crown and cylinder
head surfaces and clean exhaust gas bypass valve.
No longer conforms to standard value
Replace with new part.
Valve reed fails to close
Excessive wear on valve seat
Valve is damaged
Replace entire valve assembly.
Содержание 40 hp
Страница 3: ......
Страница 9: ...1 2 2 O 2 O 2 O 2 Outline Dimensions utline Dimensions utline Dimensions utline Dimensions ...
Страница 17: ...1 10 ...
Страница 19: ...2 2 ...
Страница 20: ...2 1 ...
Страница 35: ...2 16 5 Special Tools 5 Special Tools 5 Special Tools 5 Special Tools ...
Страница 43: ...2 24 ...
Страница 48: ...3 5 ...
Страница 50: ...3 7 ...
Страница 54: ...3 11 ...
Страница 57: ...4 2 1 1 1 1 Power Uni Power Uni Power Uni Power Unit t t t ...
Страница 60: ...4 5 ...
Страница 66: ...4 11 ...
Страница 68: ...4 13 ...
Страница 72: ...4 17 ...
Страница 75: ...4 20 ...
Страница 86: ...4 31 ...
Страница 97: ...4 42 Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft ...
Страница 106: ...4 51 ...
Страница 111: ...5 2 1 1 1 1 Wire Routing Wire Routing Wire Routing Wire Routing ...
Страница 112: ...5 3 ...
Страница 113: ...5 4 ...
Страница 114: ...5 5 ...
Страница 115: ...5 6 ...
Страница 116: ...5 7 Wiring Diagram 40B 50B EPTO ...
Страница 117: ...5 8 ...
Страница 118: ...5 9 ...
Страница 119: ...5 10 ...
Страница 120: ...5 11 ...
Страница 121: ...5 12 ...
Страница 126: ...5 17 Note Slash shows stripe color of cable 2 2 2 2 Assembly Assembly Assembly Assembly ...
Страница 127: ...5 18 Wiring around solenoid Bracket ...
Страница 128: ...5 19 ...
Страница 129: ...5 20 ...
Страница 130: ...5 21 ...
Страница 136: ...5 27 Kill Switch Crank Sensor Oil Level Sensor Grounds Air Injector 1 ...
Страница 137: ...5 28 Air Injector 2 Air Injector 3 Coil 1 Coil 2 Coil 3 ...
Страница 138: ...5 29 Fuel Pump Fuse Box Regulator Stator Complete Wiring harness ...
Страница 140: ...6 2 1 1 1 1 Configuration Configuration Configuration Configuration GEARCASE DRIVESHAFT ...
Страница 141: ...6 3 GEARCASE PROPELLERSHAFT ...
Страница 152: ...6 14 ...
Страница 153: ...6 15 ...
Страница 185: ...10 20 ...
Страница 193: ...11 8 ...