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61

VEHICLE MAINTENANCE

Fig. 01

QSI0043

6.2 SAFETY REGULATIONS FOR THE INTERVENTIONS

All the interventions on the vehicle must be line and strictly comply with the 
operator safety regulations.

Remove various objects that could cause injury (watches, bracelets, rings 
etc.).

Wear suitable clothes (overalls or work coats with elasticated 
wrists) or roll up your sleeves so they do not get caught.

Wear special gloves

Wear special shoes

Содержание 3 2016

Страница 1: ...USER MANUAL...

Страница 2: ......

Страница 3: ...are committed to producing high quality vehicles the result of our extensive experience to guarantee you the pleasure of safe driving over time Please read the owner s handbook supplied with your QUAD...

Страница 4: ...2 9 UNAUTHORISED MODIFICATIONS ACCESSORIES AND SPARE PARTS 20 2 10 SAFETY INSTRUCTIONS DURING SERVICING AND MAINTENANCE 21 2 11 SAFETY AND REPAIR SYSTEM 22 2 12 RESPONSIBILITIES AND LIMITS OF USE 23...

Страница 5: ...FICATION 43 4 19 CENTRAL STAND 44 4 20 EXHAUST SYSTEM 44 4 21 MIRRORS 45 4 22 AUTOMATIC TRANSMISSION 45 4 23 HTS HYDRAULIC TILTING SYSTEM 46 4 24 ADJUSTING THE DAMPERS 47 CHAP 5 VEHICLE USE 49 5 1 PRE...

Страница 6: ...EAR DISC BRAKE 76 6 16 REAR LIGHT CLUSTER 79 6 17 NUMBERPLATE LIGHT 80 6 18 SCHEDULED SERVICING 81 6 19 PERIODIC AND OR EXTRAORDINARY MAINTENANCE 86 6 20 SPARE PARTS AND ACCESSORIES 86 6 21 TROUBLESHO...

Страница 7: ...CHAP 1 INTRODUCTION...

Страница 8: ...n order to avoid personal injury It also describes the main maintenance operations and periodic checks which must be performed on the vehicle The guarantee of correct operation and safety of the vehic...

Страница 9: ...f this booklet including reprinting storage to disk reproduction reprocessing disclosure or distribution of said content on any technological platform medium electronic network without QUADRO VEHICLES...

Страница 10: ...8 INTRODUCTION Page left intentionally blank...

Страница 11: ...CHAP 2 SAFETY PRECAUTIONS AND RECOMMENDATIONS...

Страница 12: ...HOCK HAZARD Failure to observe the instructions preceded by this symbol may cause burns or electric shocks PERSONAL SAFETY Failure to observe the instructions preceded by this symbol may be very dange...

Страница 13: ...O USE SAFETY FOOTWEAR Failure to observe the instructions preceded by this symbol may be very dangerous for people FUEL PROHIBITION ON REMOVING THE GUARDS Failure to observe the instructions preceded...

Страница 14: ...12 SAFETY PRECAUTIONS AND RECOMMENDATIONS 2 2 POSITIONING INFORMATIVE STICKERS OR 1 2 3 4 5 8 7 6 10 9 Fig 01 QSI0075...

Страница 15: ...th a 50 50 water coolant solution Read the quantities in the Maintenance manual 4 Battery Do not use in places with naked flames present The hydrogen gas generated by the battery could cause fires and...

Страница 16: ...the maximum load limit allowed 260kg 573 lb 9 Tyres Front tyre Rear tyre Dimensions 110 80 14 M C 53P 140 70 15 M C 69P Pressure just driver 1 5 bar 21 8 psi 2 3 bar 33 4 psi Pressure driver passenge...

Страница 17: ...ing abilities in general it is also generally punished in accordance with the laws of the country in which you are driving 2 4 CLOTHING The driver and passenger must wear clothing and safety equipment...

Страница 18: ...dition of the scooter particularly the safety systems lights and tyres if you should notice any serious faults consult an authorised Quadro dealer immediately While driving the driver must keep both h...

Страница 19: ...ottle handle abruptly it could cause the vehicle to race forward suddenly and a possible loss of vehicle control Do not attempt to start the vehicle with the throttle open as you might lose control of...

Страница 20: ...you should therefore avoid long and or particularly uneven stretches of unpaved roads If the road surface is wet drive very carefully and never brake abruptly as the wheels might lock as a prevention...

Страница 21: ...When parking your scooter ensure it is left in a location where it is not likely to be hit by other traffic it is also advisable not to park the scooter on steep slopes uneven surfaces or on leaves br...

Страница 22: ...rical system to be modified The use of non original and or non approved parts even if purchased at authorised Quadro dealers may result in your warranty lapsing and or scooter malfunctions Never drive...

Страница 23: ...in particular Never stick your limbs or fingers in openings without guards on the vehicle Do not use petrol or flammable solvents like detergents but always use non flammable and non toxic solvents L...

Страница 24: ...ng safety devices Fig 01 1 Parking lever 2 Steering block 3 Hydraulic Tilting System Fig 02 QSI0011 The vehicle is fitted with the following guards Fig 02 A Hydraulic Tilting System cylinder cover B H...

Страница 25: ...vehicle the driver will assume all the risks associated with the use If the maintenance of the vehicle is carried out in a way that does not comply with the instructions provided with non genuine spa...

Страница 26: ...Page left intentionally blank...

Страница 27: ...CHAP 3 HANDLING AND TRANSPORT...

Страница 28: ...gs etc must not be left within the reach of children as it could be dangerous 3 2 HANDLING The vehicle weights 200 Kg so when it is handled appropriate lifting devices must be used You are advised to...

Страница 29: ...CHAP 4 DESCRIPTION OF THE VEHICLE...

Страница 30: ...orting two people Any use other than that specified is to be considered prohibited not intended by the manufacturer and of heightened danger 4 2 NOT INTENDED INCORRECT USE The vehicle has been designe...

Страница 31: ...ohol or drugs To drive the vehicle if you are less than eighteen years of age and without satisfying the legal requisites to do so To use non genuine parts To carry out maintenance by non authorised p...

Страница 32: ...30 DESCRIPTION OF THE VEHICLE QSI0009 4 3 TECHNICAL DATA...

Страница 33: ...passenger load kg 260 Fuel tank l 13 2 Fuel reserve l 2 9 Frame Steel tubes and sheet Seats 2 Front suspension HTS system oleo pneumatic tilting suspension Rear suspension Double exhaust with preloade...

Страница 34: ...s automatic variator Final drive Gears in oil bath Final reduction oil l SAE 80W 90 200 cm3 Lubrication With pressurised wet sump pump Cooling Liquid type with fan Fuel supply Electronic injection Fue...

Страница 35: ...BS Position lightbulbs 12V LED Front lightbulbs 12V 35 35W H8 Stop lightbulb position lightbulbs 12V LED Turn signal lightbulb 12V LED Instrument cluster lightbulb 12V 3W Horn 12V 1 5A 30A fuse Batter...

Страница 36: ...footrest 5 Engine oil cap dipstick 6 Silencer 7 Rear light cluster 8 Spark plug 9 Front box 10 Ignition key 11 Right hand handlebar mounted controls Left view Fig 02 12 Left hand handlebar mounted co...

Страница 37: ...headlight tell tale light 12 HTS block and parking brake tell tale light 13 Reserve fuel tank tell tale light 14 Indicator light not active on this model 15 Hazard light tell tale light 16 External t...

Страница 38: ...and then hold down ADJ Changing from kilometres per hour km h to miles per hour mph Hold down ADJ to toggle Clock setting sequence 1 Hold down SEL until the hour digits start to flash 2 Press ADJ to s...

Страница 39: ...und the horn Turn signal switch 2 With key controlled switch at ON move the stalk rightwards C to turn on the right hand blinkers and leftwards A to activate the left hand blinkers Once on the lever a...

Страница 40: ...Fig 02 DESCRIPTION OF THE VEHICLE 4 10 RIGHT HAND HANDLEBAR MOUNTED COTROLS Engine cut off button 1 To turn off the vehicle press button 1 then turn the key controlled switch to OFF By pressing button...

Страница 41: ...Turn the handlebar 2 leftwards Press and turn the key towards the LOCK position and pull it out Lever 1 remains in the locked position until the steering lock is unlocked and the handlebar is straight...

Страница 42: ...ICLE Fig 01 QSI0022 4 13 KEY CONTROLLED SWITCH The key controlled switch is situated at the centre of the upper part of the shield backplate it is possible to position the switch according to need in...

Страница 43: ...opening position 1 Lift the seat upwards Access the compartment underneath the seat The compartment underneath the seat can accommodate a full face helmet and a demi jet To close the storage compartm...

Страница 44: ...e to install the genuine accessory In any case do not exceed the limit of the load provided for Load limit 5 0 kg Fig 02 DESCRIPTION OF THE VEHICLE Fig 01 QSI0025 4 16 FRONT BOX To access the front bo...

Страница 45: ...e frame To access it remove the foot rest 2 Fig 01 The engine number 3 Fig 02 is printed on the engine casing Write the numbers in the appropriate space so as to be able to provide them if necessary F...

Страница 46: ...l and any modification of any device or element incorporated in a vehicle to contain the noise or polluting emissions by anyone Removal is only allowed for maintenance repair or substitution the use o...

Страница 47: ...utomatic variator If you stop going uphill at a traffic light in a traffic jam etc use the brake to keep the vehicle still while allowing the engine to idle The use of the engine brake to keep the veh...

Страница 48: ...and compared to the various mechanical systems already present on the market it is distinguished for how easy it is to use and for how few restraints it imposes therefore determining lightness and mi...

Страница 49: ...ADJUSTING THE DAMPERS The rear dampers are fitted with an adjustment screw to regulate the preload According to the weight turn the ring nut 2 in such a way as to define the best running conditions Th...

Страница 50: ...Page left intentionally blank...

Страница 51: ...CHAP 5 VEHICLE USE...

Страница 52: ...nd visual devices Steering Check the rotation is even smooth and without play and loos ening Tyres Check the correct inflation pressure the state of wear and any damage Central stand Check it function...

Страница 53: ...efore setting off Pressure must be measured while the tyre is cold The wrong tyre pressure cause the tread to wear in the wrong way Using the vehicle with the wrong tyre pressure can cause you to lose...

Страница 54: ...nd turn it counterclockwise to position 1 Fig 01 The fuel filler cap 2 Fig 01 opens automatically QSI0001 Fig 01 Versions with fuel filler cap under a flap For versions with fuel filler caps under a c...

Страница 55: ...his happen do not try to start the engine again repeatedly turn the key controlled switch to OFF and fill the tank with petrol failure to comply with this construction could damage the fuel feed pump...

Страница 56: ...follows to start the scooter Ensure that button 1 Fig 01 is in position 0 Release the parking brake if engaged Turn the key to the ON position Hold the accelerator at the idle position Pull one of th...

Страница 57: ...leave it idling for a few seconds If the vehicle is used after not being used for a long period carry out the operations indicated in chapter 07 VEHICLE INACTIVITY Exhaust gas is poisonous to people d...

Страница 58: ...PING THE ENGINE You can switch off the engine as follows always and only with the scooter stopped 1 Press the stop engine command 1 Fig 01 leaving the ignition key in position ON In this condition the...

Страница 59: ...the throttle less than open and travelling at not more than100 k p h The speed of the vehicle must be varied and not kept steady This allows the parts to be loaded by the pressure and then unloaded al...

Страница 60: ...ions is not as effective Frequently clean the brake disk if you are using the vehicle on sandy or muddy roads or roads with snow mixed with salt Do not adjust the mirrors while driving because you cou...

Страница 61: ...CHAP 6 VEHICLE MAINTENANCE...

Страница 62: ...lever applied Do not neglect the maintenance operations because the vehicle s long life and efficiency also depend on how they are done All the maintenance operations must be done with the vehicle at...

Страница 63: ...vehicle must be line and strictly comply with the operator safety regulations Remove various objects that could cause injury watches bracelets rings etc Wear suitable clothes overalls or work coats w...

Страница 64: ...he circuits Check the level of the brake fluid in the tanks Check the engine idling speed Check the correct opening and closing of the throttle command Check the parking lever is working properly Fig...

Страница 65: ...idway between MIN and MAX indicated in Fig 01 Avoid running the engine with insufficient or contaminated oil Failure to comply with this rule could damage the engine irreparably TOPPING UP Any oil top...

Страница 66: ...ve minutes then turn off Unscrew the drainage plug 1 Fig 01 recover the spring and mesh filter and let all the oil flow out into a sufficiently large receptacle remove the cartridge oil filter 2 Fig 0...

Страница 67: ...ation CHANGE Fig 02 Switch on the engine heat the final drive oil by running for a few minutes then switch off Put a sufficiently large receptacle under the drainage hole Unscrew the cap 1 Fig 01 Undo...

Страница 68: ...t the intervals listed in the scheduled maintenance table Position the vehicle on flat ground on its stand Get into the helmet compartment undo the three screws 1 and remove the inspection cover 3 Rem...

Страница 69: ...ensed oil and deliver it to a collection centre We recommend that the above operations are carried out at an authorised Quadro dealership or by qualified personnel Fig 01 QSI0047 Using a socket spanne...

Страница 70: ...batteries out of children s reach REMOVAL Proceed as follows to replace the battery Position the vehicle upright on the central stand Make sure you have removed the ignition key Remove the battery cov...

Страница 71: ...brush VEHICLE MAINTENANCE Battery acids are inflammable so for this reason do not generate sparks use naked flames or smoke fire hazard Fig 01 QSI0051 INSTALLATION Never invert the battery polarity F...

Страница 72: ...recommend that the above operations are carried out at an authorised Quadro dealership or by qualified personnel Fig 01 QSI0052 6 9 FUSES To access the fuses turn the key controlled switch to the sea...

Страница 73: ...ce table DISMANTLING Unscrew the three screws 1 Fig 01 Undo the screws indicated by the arrow Fig 01 Open the passenger floor and remove the screw To make it easier to remove the conveyor pull the pla...

Страница 74: ...usty or wet roads Fig 02 QSI0057 CLEAN DO NOT USE PETROL OR INFLAMMABLE SOLVENTS TO CLEAN THE FILTER Clean the whole surface with a clean cloth Blow with a jet of compressed air in the opposite direct...

Страница 75: ...lectric fan that cuts in at a certain temperature to guarantee proper functioning in all running conditions To ensure the proper operation of the engine the coolant temperature must not exceed 110 C r...

Страница 76: ...ection hole 1 under the floor that the liquid is at the correct level indicated by the reference Top Fig 02 QSI0061 TOPPING UP Fig 02 To avoid getting burnt do not undo the expansion tank cap when the...

Страница 77: ...the central stand on flat ground Check that the level is never lower than the indicated minimum Fig 02 The brake fluid tanks are under the handlebars to access the tanks remove the front handlebar cov...

Страница 78: ...urrent legislation in each country for disposal We recommend that the above operations are carried out at an authorised Quadro dealership or by qualified personnel Fig 02 QSI0065 6 14 FRONT AND REAR D...

Страница 79: ...iper frontally from below Replace the brake pads if the thickness of one of the two is less than 1 5 mm Fig 02 QSI0067 The use of the pads beyond the wear limit may lead to contact between the frictio...

Страница 80: ...ke disk replaced at an authorised Quadro dealer Thickness of the front disk 4 mm Wear limit 3 5 mm Thickness of the rear disk 5 mm Wear limit 4 5 mm Fig 02 QSI0069 FRONT LIGHT CLUSTER Fig 02 Contact a...

Страница 81: ...Fig 01 QSI0070 6 16 REAR LIGHT CLUSTER Fig 01 Contact an authorized Quadro dealer to replace the bulbs of the rear light cluster and turn signal lights Rear position stop light bulb 12V LED Turn sign...

Страница 82: ...ate light bulb Unscrew the screw shown Turn the bulb holder 1 and pull it out Do not pull the electrical wires to extract the bulb holder Take the bulb 2 and remove it Replace the bulb 2 with a new on...

Страница 83: ...the kilometres provided for In the Warranty handbook the correct ways for applying the warranty and carrying out the scheduled services are described Unless the services scheduled are complied with t...

Страница 84: ...3 6 9 12 15 18 21 24 1 Valves Check play adjust On reaching 40 000 km checks must be repeated starting from the 5 000 km interval 2 Engine air filter Clean Replacement 3 Spark plugs Check electrode g...

Страница 85: ...al Replace if necessary 10 Clutch Visually check and replace if necessary 11 Final drive oil Visually check for leaks Replacement and leakage check 12 Exhaust system Check tighten if necessary and sub...

Страница 86: ...d starting from the 5 000 km interval Visually check brake fluid level and for leaks Change brake fluid Every 24 months Visually check for cracks in hoses Replace hoses Every 48 months 20 Tyres Check...

Страница 87: ...f engine oil 1 7 l Check the engine oil by positioning the vehicle on the central stand and on a flat surface In very humid or dusty environments clean and or replace the engine and variator air filte...

Страница 88: ...the use of which is guaranteed Contact an authorized Quadro dealership to make the best choice and to get them fitted properly The use of accessories and spare parts that are not genuine may compromis...

Страница 89: ...or qualified workshop to have the component s replaced C Brake disc greasy C See an authorised Quadro centre or qualified workshop D Brake pads worn D See an authorised Quadro centre or qualified work...

Страница 90: ...usty environments When washing the vehicle pay the greatest attention to the warnings given in this chapter Non compliance with certain instructions could nullify the warranty Ensure that the engine i...

Страница 91: ...ses windscreen instrument panel lenses Do not use sponges or cloths which have come into contact with abrasive chemical products solvents thinners rust treatments brake fluid antifreeze etc Do not use...

Страница 92: ...rly drive on gritted salted roads Use cold water to remove salt as hot water increases the corrosive effect of it When cleaning the vehicle it is important to do little things to respect the environme...

Страница 93: ...tion oil SAE 80W 90 Brake oil DOT 4 HTS system oil Motorex SAE 10W Coolant CUNA NC 956 16 DO NOT USE PRODUCTS WITH SPECIFICATIONS OTHER THAN THOSE INDICATED THE INTEGRITY OF THE VEHICLE MIGHT BE COMPR...

Страница 94: ...Page left intentionally blank...

Страница 95: ...CHAP 7 PERIODS OF INACTIVITY...

Страница 96: ...the hydraulic mechanisms being damaged due to the tensioning of the HTS system Turn the handlebar fully leftwards lock the steering and remove the ignition key Then cover the scooter with a breathable...

Страница 97: ...rotect the mechanical parts with special substances e g antirust products contact an authorised Quadro dealership STARTING TO USE THE VEHICLE AGAIN Before riding the scooter again after it has been la...

Страница 98: ...Page left intentionally blank...

Страница 99: ...CHAP 8 DISMANTLING AND DISPOSAL...

Страница 100: ...us material to send them to specific collection points in compliance with the norms of the country where the vehicle is used With regard to the metal parts of the vehicle it is sufficient to separate...

Страница 101: ...99 NOTES...

Страница 102: ...100...

Страница 103: ......

Страница 104: ...w w quadrovehicles com QLUMQUA31UK w...

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