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TRAVELER 4all Ergo & 4you Ergo usage instructions

35

23 Caster wheels

23.1 Replacing the caster wheels

The following instructions are intended

for and may only be carried out by a rehabilita-
tion specialist dealer or PRO ACTIV

The caster wheels of the product are, depend-
ing on the type of casters, either fastened with
two M6 axle fixing screws or one M6 axle fixing
screw and a M6 nut.

23.1.1 Replacing the caster wheels when

mounted using two axle fixing
screws

To

remove a caster wheel

, unscrew the M6

axle fixing screws (AF 4 mm) on one side.

Figure 87: M6 axle fixing screw of caster wheel axle
(view from outer side of product)

Figure 88: Caster wheel with aluminium hexagon
socket

Now you can see the aluminium axle with a
hexagon socket (AF 4 mm) in the middle of the
axle. This hexagon socket is used to fix the
axle in place, while the second M6 axle fixing
screw (AF 4 mm) is unscrewed. To do this,
insert an Allen key (AF 4 mm) into the hexagon
socket on the aluminium axle and hold it still.
At the same time, unscrew the remaining M6
axle fixing screw (AF 4 mm) on the other side.

Now the caster wheel can be removed from
the fork. One spacer each is mounted to the
right and left on the caster wheel that you are
able to remove in order for it to be reused later
when reinstalling the new caster wheel. If you
want to install a different type of caster wheel,
use the enclosed spacers, as these generally
differ depending on the type of caster wheel.

Figure 89: Spacer on the caster wheel

To

mount the caster wheel

, proceed in the

reverse order as for removal. Please make
sure that the spacers on the right and left on
the caster wheel are re-installed in the caster
fork before assembly. The torque of the M6
axle fixing screws (AF 4 mm) is 7 Nm. It is
recommended only to use screws with polymer
dry locking coating. Screws without polymer
dry locking coating must be secured with
thread-locking fluid.

23.1.2 Replacing the caster wheels when

mounted using an axle fixing screw
and nut

To

remove the caster wheel

, hold the M6 nut

(AF 10 mm) firmly and loosen the M6 axle
fixing screw (AF 4 mm). Now you can remove
the M6 nut and washer, the M6 axle fixing
screw with washer and the caster wheel.

M6 axle fixing screws

Aluminium axle with
hexagon socket

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Содержание TRAVELER 4all Ergo

Страница 1: ...TRAVELER 4all Ergo 4you Ergo usage instructions 0 Usage instructions Service booklet TRAVELER 4all Ergo 4you Ergo...

Страница 2: ...rroundings 8 12 Safety instructions prior to driving use 9 13 Safety instructions while driving using 10 14 Safety instructions regarding obstacles 11 15 Safety instructions regarding dangerous locati...

Страница 3: ...3 Adjusting the clothing guard position 27 21 4 Adjusting the force required for removing and installing 28 21 5 Clothing guard size 29 22 Drive wheels 30 22 1 Removing and attaching the drive wheels...

Страница 4: ...nd closing the brake 53 26 2 2 Brake adjustment with standard installation 54 26 2 3 Brake adjustment for installation with clamping bracket 55 27 Push handles 56 27 1 Back tube with integrated handle...

Страница 5: ...lity 69 38 Appendix Tightening torques securing details and tools 70 39 Appendix Medical product passport record of training 71 40 Appendix Hand over certificate 72 40 1 Required compliance criteria t...

Страница 6: ...ve the following meanings Manufacturer Note Serial number 3 Conformity other information 3 1 Classification TRAVELER 4all Ergo 4you Ergo folding frame wheelchairs referred to as a product below are cl...

Страница 7: ...stants should also seek advice from your therapists and doctors as well as the rehabilitation specialist dealer about the use and settings of your product as well as the safety accessories available e...

Страница 8: ...ting plate Please note that the load limit indicated on the rating plate may not be exceeded even when transporting objects and carrying out strength exercises in the product Note that the maximum loa...

Страница 9: ...e detailed information about this can be found in Chapter 28 10 Commissioning and handover The product will be handed over to you ready for use by a rehabilitation specialist dealer or a field represe...

Страница 10: ...le condition of the seat and backrest upholstery at regular intervals and in case of doubt have your rehabilitation specialist dealer assess its condition Always ensure that your feet cannot slip off...

Страница 11: ...g the product in areas that are approved for pedestrians keep to the maxi mum permitted speed walking speed 6 km h and leave a sufficient lateral distance at least the width of a wheelchair to obstacl...

Страница 12: ...that you do not make contact with the obstacle when crossing which could cause you to fall After crossing the obstacle the anti tipping supports must be immediately returned to the operating position...

Страница 13: ...tions There is an increased risk of slipping Adjust your driving braking and steering behaviour accordingly 16 Safety instructions after driving use Apply the parking brake before getting out of the p...

Страница 14: ...release axle chapter 23 3 2 9 Remove the drive wheels chapter 22 1 Figure 5 Smallest pack size after removing the component groups that are removable without tools Video Smallest pack size https www...

Страница 15: ...act your rehabilitation specialist retailer or PRO ACTIV before using it again 18 Individual setting options The following instructions are intended for and may only be carried out by a rehabilita tio...

Страница 16: ...aluminium locking nuts back on the drive wheel bushings so that they rest slightly against the position gates and then set the drive wheel track correctly see Chapter 22 2 18 1 1 General instructions...

Страница 17: ...positioning the caster wheel and its effect on the front seat height The instructions for disassembly and assembly of the caster wheels can be found in Chapter 23 1 18 2 2 Adaptation by replacing the...

Страница 18: ...users must be pre vented from tipping over backwards by means of anti tipping supports To ensure safe operation the tipping point setting should always be selected to suit the wheelchair user s indivi...

Страница 19: ...en proceed as follows 1 This step affects the fixing of the inlets The long inlet in the top frame tube is held securely in place by the seat cover screws and therefore does not have to be fas tened T...

Страница 20: ...me and the thread in the inlet are accurately lined up 5 Then fix both wheel plates again with four M6 fixing screws each and tighten them slightly 2 Nm 6 Now the length of the folding mechanism middl...

Страница 21: ...daptable belt cover due to a disability it may be advantageous to slightly tilt the backrest forwards and to slacken the top belt of the backrest upholstery so that the slack in the upper area is grea...

Страница 22: ...locking pins To fold down the backrest pull on the middle of the cord towards the front and at the same time fold the backrest downwards until it rests on the seating area If you want to return the b...

Страница 23: ...tely Now the belt can be pulled tight for setting a small slack or loosened for a large slack Fig 31 and 32 The belt does not have to be threaded out of the tensioning loops for this Figure 31 Reduce...

Страница 24: ...ustment see the following figures for threading the belt in correctly Figure 35 Step 1 Threading in the belt Figure 36 Step 2 Threading in the belt Figure 37 Step 3 Pulling the belt through Figure 38...

Страница 25: ...e ergonomic back shell back system con sists of an aluminium shell Velcro cross straps and back padding Slack is already integrated into the back shell due to its shape It cannot be adjusted However l...

Страница 26: ...k cross bar Figure 47 Back tubes and back cross bar view from rear Figure 48 Plug on mount clamp for the back shell view from front 20 Seat system Avoid falling into the seating and backrest upholster...

Страница 27: ...om the product Figure 52 Clothing guard mounted on product view without drive wheel Figure 53 Side section mount bolted view with out clothing guard 21 2 Removal and attachment of the clothing guard T...

Страница 28: ...een 5 and 8 mm to avoid pinch ing your fingers scraping the tyres on the clothing guard and obstruction when grasping the handrim To adjust the clothing guard position loosen the four M5 fixing screws...

Страница 29: ...iece AF 3 mm slightly Figure 60 Back side of the spring suspended pres sure piece with slot Figure 61 Front side of the spring suspended pres sure piece with ball If the effort required for removing o...

Страница 30: ...by a rehabilita tion specialist dealer or PRO ACTIV The clothing guard aluminium and carbon is available in three different sizes The dimen sions of the wheel arches differentiate with the different...

Страница 31: ...standard The quick release axle with operation support and large push but ton can be equipped as an option The se quence for removing and attaching the drive wheels is identical with this option Figur...

Страница 32: ...ally the distance between the two drive wheels should be the same size at the front and back In general it can be said that the distance between the drive wheels at the front may not be larger than at...

Страница 33: ...of the product The wheel camber will be configured as or dered and can be subsequently changed by replacing the drive wheel bearings with inte grated wheel camber If you want to make a change to the...

Страница 34: ...valve attachment and if a clamp lever is fitted secure the connection by applying the lever 4 Now check the tyre pressure If the tyre pressure does not match the specifica tions correct it 5 Finally...

Страница 35: ...from the inner side of the product To remove the wheelbase extension pull the actuating cable and hold it in this position Release the rear mouth from the wheelchair axle on both sides by moving the w...

Страница 36: ...aining M6 axle fixing screw AF 4 mm on the other side Now the caster wheel can be removed from the fork One spacer each is mounted to the right and left on the caster wheel that you are able to remove...

Страница 37: ...me diately reduce your speed to prevent the caster wheels from jamming sideways and therefore reduce your risk of falling The speed limit at which caster wheel flutter ing starts is reduced by increas...

Страница 38: ...the caster wheel bearing block out of the vertical This increases the caster length and the tendency to vibrate reduces Figure 95 Increased caster length via the inclination of the caster wheel axle 2...

Страница 39: ...the caster fork and press the locking knob with your thumb The caster fork can now be pulled out Figure 98 Caster fork with quick release axle and locking knob When assembling the caster fork with qui...

Страница 40: ...edges of the caster wheel bearing blocks are slightly rounded Thus the distance above and below between the slider of the angle and the front edge of the caster wheel bearing blocks must be the same s...

Страница 41: ...uld not be less than 4 cm This must be observed for the angle adjustment of the foot plate support and when setting the lower leg length 24 1 Angle adjustment of the footplate support The following in...

Страница 42: ...grease at regular intervals is recommended 24 3 Footrest continuous Figure 107 Footrest continuous To adjust the length of the footrest support tubes or adapt the lower leg length there are two M6 fix...

Страница 43: ...he bottom it is necessary to relieve the footrest support tube tension in the footrest support plate resulting from longitudinal adjustment In this case the M6 fastening clamp screws AF 5 mm on the fo...

Страница 44: ...or both fixing screws can be moved in their position Figure 115 Top M6 fixing screw AF 4 mm can be positioned in the hole grid Figure 116 Bottom M6 fixing screw AF 5 mm can be positioned in the slot T...

Страница 45: ...the length of the footrest support tubes or adapt the lower leg length the M6 fastening clamp screws with polymer dry lock ing coating AF 4 mm must be unscrewed on both outer sides of the lower leg tu...

Страница 46: ...oved in their position Figure 122 Top M6 fixing screw AF 4 mm can be positioned in the hole grid Figure 123 Bottom M6 fixing screw AF 5 mm can be positioned in the slot To adjust the lower leg length...

Страница 47: ...ce the locking pin lever vertical to the bracket towards the front on both sides and then pull both footrest parts upwards out of the bracket Figure 126 Moving locking pin lever perpendicular to remov...

Страница 48: ...tipping backwards unin tentionally anti tipping supports are available as accessories The anti tipping supports are adapted to the axle tube via anti tipping sup port adapters and can be swivelled und...

Страница 49: ...e sure that the anti tipping support is engaged correctly again This is visible when the footstep pins have engaged in the corresponding recess of the anti tipping support adapters from the one side a...

Страница 50: ...anti tipping support adapter Now the anti tipping supports are held at the bottom on the anti tipping bar in this position and the spring retention cap is put onto the anti tipping support adapter loo...

Страница 51: ...from anti tipping bar Figure 141 M6 fixing screw with radius discs and footstep pin There is an inlet within the anti tipping bar that must be adjusted to the new height position The inlet should be...

Страница 52: ...you are in any doubt about their flawless function have them checked by your rehabilitation specialist dealer and repaired before any further use Otherwise there is an increased risk or falling of ge...

Страница 53: ...slightly loosen the M5 clamp screws AF 4 mm so that the knee lever brake can be moved on the hexagon rail Figure 146 M5 clamp screws on the hexagon rail view from the inner side of the product 3 Posit...

Страница 54: ...e wheels Figure 149 Positions of the brake pin 26 2 Integral parking brake 26 2 1 Opening and closing the brake Figure 150 Overview of terms Closing the brake is carried out by pressing the front part...

Страница 55: ...tructions are intended for and may only be carried out by a rehabilita tion specialist dealer or PRO ACTIV Settings on the brake could be necessary for the following reasons You have changed the tyre...

Страница 56: ...and may only be carried out by a rehabilita tion specialist dealer or PRO ACTIV Settings on the brake could be necessary for the following reasons You have changed the tyre or the tyre pressure You h...

Страница 57: ...itioning of the integral brake 5 Tighten the M5 clamp screw AF 4 mm to 4 Nm again and where applicable the M6 clamp screw AF 5 mm to 10 Nm Then also where applicable screw the M6 grub screw AF 3 mm ba...

Страница 58: ...tube It is not possible to adjust these push handles To remove the push handles turn these coun ter clockwise out of the back tube Figure 165 Screw the push handle horizontally out of the back tube T...

Страница 59: ...he hole in the back tube and the push handle thread Finally tighten the clamp lever again by turning clockwise 27 5 Safety push handles back positioned Adjusting the height of back positioned push han...

Страница 60: ...or the transporta tion of handicapped persons Part 2 Restraint systems and ISO 10542 2 Technical systems and aids for disabled or handicapped persons Wheelchair tiedown and occupant restraint systems...

Страница 61: ...ol Figure 175 Karabiner symbol sticker for a tested wheelchair approved for transporting passengers in motor vehicles 28 4 Fastening the wheelchair in the vehicle Information about the fastening point...

Страница 62: ...rs must be fastened exclusively in the marked locations and must always be attached symmetrically on both sides of the wheelchair The following figures show how the system is fastened on one side of t...

Страница 63: ...an gle of 30 to max 45 from the horizontal plane on the vehicle floor The two front belts must also be arranged symmetrically and the angle from the horizontal must lie in the 40 to max 60 range The r...

Страница 64: ...an angle of max 55 from the horizontal must be a sufficient dis tance away from the neck and must lie tightly against the body The belts should lie as firmly as possible against the body without limi...

Страница 65: ...vehicle to prevent injuries to the vehicle occupants in the event of a collision Wheelchairs and restraint systems that have been exposed to an impact must be re placed They may no longer be used as...

Страница 66: ...nt passenger seat The product could slip and impede the driver 30 4 Passenger transport over obsta cles in the product If the product with its user needs to be transported over an obstacle and there a...

Страница 67: ...er use Clean the quick release axles of the drive and caster wheels as well as the ball bearings and grease them with a little lubricating oil with high corrosion protection properties e g Ne oval MTO...

Страница 68: ...ur rehabilitation specialist dealer or PRO ACTIV In addition to these maintenance tasks checks by the user PRO ACTIV has prescribed maintenance tasks to be carried out by the rehabilitation specialist...

Страница 69: ...onger re quire it you should report this fact to your health insurance company or your rehabilita tion specialist dealer Your product can then be simply and economically re used Prior to each re use a...

Страница 70: ...issioned and used in non compliance with these usage instructions Repairs or other work have been carried out by non authorised persons Third party parts have been installed or connected to the produc...

Страница 71: ...no securing clamps are present on the screw con nections or a lubrication instruction specifies the use of grease or copper paste In the following table you will find tools and care products for your...

Страница 72: ...we were also advised about situations where the assistance of another person is required The usage instructions were handed to me us Instructor Name date signature 1 Person being trained Name date sig...

Страница 73: ...with the intended use as described in the usage instructions see Chapter Purpose and indication The product s equipment is suitable to allow the customer safe use with maximum reduction of risks The c...

Страница 74: ...s was demonstrated and then tested by the user themselves and or their assistant Adaptation of the wheelbase extension on the product if available was demonstrated and then performed by the user thems...

Страница 75: ...f the folding mechanism brakes push handles and anti tipping supports as well as other function components e g folding backrest fold up footrest on one side OK carried out OK not OK not OK resolved th...

Страница 76: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 77: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 78: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 79: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 80: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 81: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 82: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 83: ...required replace the tyres on the product Check that the wheel tracking and drive wheel bushing are firmly seated tightening torque 70 Nm Functional safety check of caster wheels Check the caster whe...

Страница 84: ...itation specialist dealer No 000 000 1621 07 2021 PRO ACTIV Reha Technik GmbH All rights reserved PRO ACTIV Reha Technik GmbH Im Hofst tt 11 D 72359 Dotternhausen Germany Phone 49 7427 9480 0 Fax 49 7...

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