TABLE OF CONTENTS
3
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Replacing the brake pads ........................................................................................................................ 48
Front brake ........................................................................................................................................................48
Rear brake......................................................................................................................................................... 49
Bleeding the integral circuit ...................................................................................................................... 50
Draining the main brake circuit .......................................................................................................................... 50
Bleeding the emergency system...................................................................................................... 52
Conventional braking ............................................................................................................................... 54
Brake pad wear ........................................................................................................................................ 54
Front brake ........................................................................................................................................................54
Rear brake......................................................................................................................................................... 55
Replacing the brake pads ........................................................................................................................ 55
Front brake ........................................................................................................................................................55
Rear brake......................................................................................................................................................... 56
Draining the rear brake circuit:......................................................................................................... 57
Draining the front brake circuit: ........................................................................................................ 58
Checking the brake fluid level .................................................................................................................. 59
Draining the front fork .............................................................................................................................. 60
STEERING/FORK............................................................................................................................................61
Changing the front fork seals ................................................................................................................... 61
The fork and its components ............................................................................................................................. 64
Reassembly....................................................................................................................................................... 65
Removal of the fork .................................................................................................................................. 67
Replacing the bearings of the steering system ........................................................................................ 69
Steering headset cups....................................................................................................................................... 69
Steering cone ....................................................................................................................................................70
Installing the fork ...................................................................................................................................... 70
FUEL SYSTEM ................................................................................................................................................ 72
Removal of the fuel gauge ....................................................................................................................... 72
Fuel gauge check..................................................................................................................................... 72
Removal of the fuel pump ........................................................................................................................ 72
ELECTRICITY.................................................................................................................................................. 74
Ignition principle schematic/Carburetor heater/Battery charge circuit ...................................................... 74
Regulator/Temperature control unit/Starter motor relay/CDI unit/Starter resistor..................................... 75
Checking the ignition system ................................................................................................................... 75
Checking the carburettor heating circuit ..................................................................................................76
Checking the starter circuit....................................................................................................................... 76
Checking the indicators............................................................................................................................ 77
Checking the red light, the stop light and the side light ............................................................................ 77
POWER UNIT .................................................................................................................................................. 78
Removal of the power unit ....................................................................................................................... 78
