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SmartRunner Matcher*

Troubleshooting

018-

Troubleshooting

8.1

What to Do in Case of a Fault

Before you have the device repaired, take the following actions:



Test the plant according to the checklist below.



Contact our service center to localize the problem.

Checklist

Fault

Cause

Remedy

"Power" LED

does not light

The power supply is switched

off

Check whether there is a reason why the

power supply is switched off (installation or

maintenance work, etc.). Switch on the power

supply if appropriate.

Wiring fault in the splitter or

control cabinet, cable break

Check the wiring carefully and repair any

faults with the wiring. Check the cable to

ensure proper function.

Control panel

receiving no

measurement

data

Connection cable not

connected

Connect the connection cable.

Incorrect connection cable

used

Use the appropriate connection cable only.

Incorrect baud rate set

Make sure that you have set the correct baud

rate for the sensor.

Measurement

object not

recognized

Protective cover dirty

Clean protective cover.

Reflections

Avoid reflections

Foreign exposure

Avoid foreign exposure

Exposure time control

Set exposure (see chapter 5.7.2)

Teach-in range set incorrectly Set teach-in range (see chapter 5.7.2)
Evaluation range set

incorrectly

Set evaluation range (see chapter 5.7.2)

Tolerance range set

incorrectly

Set tolerance range (see chapter 5.7.2)

Measurement

errors

Surfaces with pronounced

scored structure and reflective

surfaces

Improved arrangement of sensor components

to the measurement object

Temperature change in the

sensor

Allow sensor to warm up for around 15

minutes before the measuring process is

started.

Incorrect distance to the

measuring object

Note distance values

Housing incorrectly mounted Install housing correctly (see chapter 3.3)

Presentation

mode not

working

Presentation mode not

activated

Enable

Presentation mode

and

Autotrigger

and confirm using "Save settings"

No connection

to the sensor

AC voltage or supply voltage

too high

Connect sensor to direct current (DC) only.

Ensure that the level of supply voltage is

within the specified sensor range.

Data Matrix

control code is

not detected

Maximum number of

parameters exceeded

We recommend a maximum of 10 parameters

Содержание SmartRunner Matcher

Страница 1: ...SmartRunner Matcher Light section sensor for high precision profile comparison FACTORY AUTOMATION MANUAL...

Страница 2: ...s of Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its m...

Страница 3: ...iation 9 2 3 Dimensions 10 2 4 Displays and Controls 10 2 5 Interfaces 12 2 6 Accessories 13 3 Installation 14 3 1 Storage and Disposal 14 3 2 Preparation 14 3 3 Mounting the Sensor 14 3 4 Electrical...

Страница 4: ...ration window 33 5 7 1 Sensor Information 33 5 7 2 Common Tab 34 5 7 3 Matcher Tab 36 6 Operation 41 6 1 Configuration Mode 41 6 2 Code Card Mode 47 6 2 1 Setting Device Parameters via Control Code 48...

Страница 5: ...of conformity Attestation of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation mainten...

Страница 6: ...ion This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in per...

Страница 7: ...on preset parameters can be transferred to the sensor via Data Matrix control codes In this way you have the opportunity to quickly adapt the settings to the conditions of the measuring environment an...

Страница 8: ...le and a trigger executes a reconciliation between the currently recorded contour and the reference contour A good signal is produced if these are identical If the two profiles differ a Bad signal is...

Страница 9: ...of a PC Presentation mode mode for presentation or testing without the assistance of a PC 2 2 Hazards of Laser Radiation This section describes the contents and location of the warning label The sens...

Страница 10: ...The devices in the SmartRunner series have the following identical housing dimensions Figure 2 5 Dimensions of the SmartRunner series 2 4 Displays and Controls Figure 2 6 Overview of displays and con...

Страница 11: ...when pressed and held for longer than 2 seconds activates Code Card mode 5 Electrical Connection The sensor is connected electrically via a MAIN 8 pin M12 connector plug on the bottom of the housing...

Страница 12: ...profile Lights up red if a scanned profile does not match a taught in profile Applies in Code Card mode Lights up green when a correct code has been read Lights up red when an incorrect code has been...

Страница 13: ...at www pepperl fuchs com Order designation Description V19 G 5M PUR ABG Single ended female cordset M12 8 pin shielded PUR cable VLX MB1 Mounting aid adaptable 360 adjustment of mounting head and moun...

Страница 14: ...estions please contact Pepperl Fuchs 3 Keep the original packing material in case you need to store or ship the unit at a later time 3 3 Mounting the Sensor The operating distance differs depending on...

Страница 15: ...ht hand or left hand side using the 2 M4 threaded sleeves The maximum screw in depth of the M4 screws is 8 mm Continuous lateral mounting with M3 screws M4 threaded sleeves are designed in such a mann...

Страница 16: ...s connected electrically via a MAIN 8 pin M12 connector plug on the bottom of the housing The power supply and data transfer take place via this connection To connect the sensor proceed as follows 1 P...

Страница 17: ...RS 485 RS 485 interface Data 4 yellow Data RS 485 RS 485 interface Data 5 gray Teach Control signal for teaching in the background line 6 pink Good Output 1 is set if the height profile detected matc...

Страница 18: ...integrated at both ends i e in the switch cabinet on the control panel and on the reader The grounding terminal available as an accessory allows easy integration in the equipotential bonding circuit I...

Страница 19: ...e the detection range of the SmartRunner Matcher when planning your plant You will find more information on the detection range in the following table Order designation Description PCV SC12 Clip for m...

Страница 20: ...e display and diagram display in the Vision Configurator software to optimally align the sensor 1 Power the reader via the 24 VDC socket on the device 2 Use the automatic exposure time control to set...

Страница 21: ...d with different authorizations in the Vision Configurator User rights Description Password Default View all information Sensor configuration Create users at same or lower level A password is not requ...

Страница 22: ...idual settings Proceed as follows to launch the Vision Configurator Starting Vision Configurator 1 Select the 2 D 3 D button on the Sensor Family tab 2 Select SMARTRUNNER in the parameter range with c...

Страница 23: ...nus in the program Provides an overview and helps with navigation 3 Sensor data screen Displays data for the connected sensor 4 Sensor output screen Shows the log display 5 Status bar Displays status...

Страница 24: ...images captured or stored in the error memory This field can be enabled or disabled via Show images 11 Tab Displays information about the current image and the pixel under the mouse pointer The follow...

Страница 25: ...the sensor Make firmware update Performs firmware updates This command should be used by experienced users only Show device version Displays the device version Sync with sensor Synchronization with th...

Страница 26: ...same authorization level or lower can also be created and deleted here In addition a user password can be reset to the default password for the relevant user level Change password Changes the current...

Страница 27: ...een the PC and the sensor is disconnected Opens a saved setting Saves the settings made Settings are read out from the sensor All settings made are saved on the sensor Reset to default settings Perfor...

Страница 28: ...blur A correct exposure is dependent on the brightness of the profile and the incident amount of light An exposure time that is too short leads to underexposed too dark images an exposure time that is...

Страница 29: ...e clipboard Save image Saves the displayed sensor image Position Designation Function 1 Magnifier Maximize image 2 Magnifier Minimize image 3 Fit to window Fit image size to the window 4 Original size...

Страница 30: ...clicked beforehand Figure 5 13 Diagram View The following context menu appears when you click the right mouse button over the graphic Figure 5 14 Diagram View image display context menu Designation Fu...

Страница 31: ...ns are available to you Position Designation Function 1 Gray scale value Gray scale value of the pixel 2 Position details Shows the position of the mouse cursor in the world coordinate system mm 3 Sho...

Страница 32: ...io of the number of pixels in the envelope curve from the taught in profile to the reference profile Quality Variation A gage for the average deviation of the taught in profile in the range from 0 100...

Страница 33: ...perl Fuchs GmbH Homepage http www pepperl fuchs com Product name Smartrunner Firmware version Current firmware version of the main processor The version designation as a whole is made up as follows Ma...

Страница 34: ...The Use manual exposure time function must be activated to manually adjust the exposure time By increasing the value the exposure time and thus the image brightness increase Values below 1000 s are su...

Страница 35: ...item Designation Function Presentation mode Mode of operation for presentation or testing without the assistance of a PC Designation Function RS 485 head address Address in the RS 485 bus The address...

Страница 36: ...e teach in range allows you to restrict the range of the reference height profile The required Teach ROI teach in range is adjusted using the line profile under the Diagram View tab The coordinates of...

Страница 37: ...click with the left mouse button in the teach in range or evaluation range The frame of the selected area is shown as a dashed line Hold down the mouse button and the window moves as you move the mous...

Страница 38: ...the basis for the quality parameters The width of the envelope curve should be selected so that all good part profiles are located within the envelope curve despite height profile deviations Tolerance...

Страница 39: ...e activated profile is marked by a green arrow A profile is activated using the Active selected parameter set button For this purpose the desired profile is selected by clicking with the right mouse c...

Страница 40: ...operties Figure 5 25 Save Parameter Settings Position Designation Function 1 Pepperl Fuchs Config Files SMARTRUNNER_pfc Saves all parameter settings including communication parameters for 1 profile 2...

Страница 41: ...Y checksum To check whether the sensor is in configuration mode the command Is_In_Config_Mode 0x00 0xFE 0xFE can be sent If the sensor is in configuration mode it responds with an Acknowledge Otherwis...

Страница 42: ...Laser exposure time 4 R W Sets the exposure time in s increments 0x10 Flash time 4 R W Sets the exposure time LED lighting in s 0xFD Presentation mode 4 R W Presentation mode on 0 or off 1 0x6D Go to...

Страница 43: ...ght in profile in 0 1 mm increments The envelope is the basis for the quality parameters 0x29 Tolerance X 4 R W Maximum permissible deviation of the object in the X direction relative to the taught in...

Страница 44: ...nse telegram TX 80 C8 48 RX 90 C8 CE FF FF FF 32 00 00 00 64 00 00 00 C8 00 00 00 F7 Example In this example the sensor is transferred to Parameter mode to change some settings Afterwards it switches...

Страница 45: ...00 2D Acknowledge TX 80 55 D5 Read Profile index RX 81 55 02 D6 Job index 2 0x02 TX 04 51 00 00 00 00 55 Write Autotrigger Off RX 81 AC 00 2D Acknowledge TX 01 F3 10 E2 Save settings RX 81 AC 00 2D Ac...

Страница 46: ...e taught in profile curve ZT x Distance value of the taught in profile at position x Zs x Distance value of the current profile at position x v Set variation XN Number of values detected during evalua...

Страница 47: ...er of sensors can be put into operation easily and quickly Generating a control code 1 In the menu bar select Administration Create reader programming code 2 In the Device type section select sensor t...

Страница 48: ...n the relevant control code in the sensor s field of view If a valid code is detected the Result LED lights up green briefly If an invalid code is detected the Result LED lights up red briefly 2 The m...

Страница 49: ...nt object by tapping button 2 on the sensor Figure 6 2 Result LED The result LED lights up red 4 Press button 1 The trigger is activated The result LED lights up green The measurement object is taught...

Страница 50: ...dded to each string or each byte for control purposes so that the sum of all bits containing binary 1 in the characters or bytes including control bit results in an odd or even value Request Telegram...

Страница 51: ...Byte 3 Counter 0 C06 C05 C04 C03 C02 C01 C00 Byte 4 Quality 0 Q06 Q05 Q04 Q03 Q02 Q01 Q00 Byte 5 Quality 0 Q16 Q15 Q14 Q13 Q12 Q11 Q10 Byte 6 Quality 0 Q26 Q25 Q24 Q23 Q22 Q21 Q20 Byte 7 PosX 0 PosX13...

Страница 52: ...0 F280 R4 1101 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 1 Status 0 Addr 1 Addr 0 Event WRN 0 ERR Byte 2 Result 0 0 0 0 0 0 0 0 Byte 3 Counter 0 C06 C05 C04 C03 C02 C01 C00 Byte 4 Qual...

Страница 53: ...in routine A trigger must subsequently be transmitted Choose profile1 Legend 1 Only with VLM350 F280 R4 1001 and VLM350 F280 R4 1101 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 1 Request...

Страница 54: ...r paper cloth moistened with water or isopropyl alcohol not soaked Remove any residual alcohol using a cotton or paper cloth moistened with distilled water not soaked Wipe the device surfaces dry usin...

Страница 55: ...protective cover Reflections Avoid reflections Foreign exposure Avoid foreign exposure Exposure time control Set exposure see chapter 5 7 2 Teach in range set incorrectly Set teach in range see chapt...

Страница 56: ...oting If none of the above remedies the problem please contact our service center Please have the fault patterns and the version number of the firmware available The firmware version number can be fou...

Страница 57: ...T INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER C...

Страница 58: ...SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN A...

Страница 59: ...hs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pa...

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