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Table of Contents

Chapter 5. Operation

5-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

Protective and Diagnostic Functions

5-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2

Troubleshooting

5-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-1 Constants Fail to Set

5-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-2 Motor Fails to Operate

5-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-3 Motor Rotates in the Wrong Direction

5-9

. . . . . . . . . . . . . . . . . . . . . . . .

5-2-4 Motor Deceleration is Too Slow

5-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-5 Vertical-axis Load Drops when Brakes are Applied

5-10

. . . . . . . . . . . . . .

5-2-6 Motor Burns

5-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-7 Controller Receives Noise when Inverter is Started

5-11

. . . . . . . . . . . . . .

5-2-8 AM Radio Receives Noise when Inverter is Started

5-11

. . . . . . . . . . . . . .

5-2-9 Ground Fault Interrupter is Actuated when Inverter is Started

5-12

. . . . . .

5-2-10 Mechanical System Makes Noise

5-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2-11 Motor Does Not Operate with EF Warning

5-12

. . . . . . . . . . . . . . . . . . . . .

5-3

Maintenance and Inspection

5-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6. Specifications

6-1

. . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Specifications of Main Unit

6-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7. Appendix A

7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

Notes on Using Inverter for Motor

7-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2

Frequency Reference by Amperage Input

7-4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3

List of Product Models

7-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание SYSDRIVE 3G3EV SERIES

Страница 1: ...USER S MANUAL SYSDRIVE 3G3EV Standard Models Compact Low noise Inverter Cat No I011 E1 3...

Страница 2: ...to open the cover under any circumstances Doing so may result in injury or death and may damage the product Never attempt to repair or dis assemble the product 4 We recommend that you add the followin...

Страница 3: ...4 2 4 2 Using the Digital Operator 4 3 4 2 1 Name and Function of Each Component 4 3 4 2 2 Outline of Operation 4 5 4 2 3 Setting Constants 4 8 4 3 Test Run 4 25 4 3 1 Checking Wiring 4 25 4 3 2 Turn...

Страница 4: ...rns 5 11 5 2 7 Controller Receives Noise when Inverter is Started 5 11 5 2 8 AM Radio Receives Noise when Inverter is Started 5 11 5 2 9 Ground Fault Interrupter is Actuated when Inverter is Started 5...

Страница 5: ...Chapter 1 Getting Started 1 1 Items to be Checked when Unpacking 1 2 Precautions 1...

Страница 6: ...ter model Input specifications Output specifications D Checking the Model 3G3EV A2002M E Special Specification Specifications Maximum applicable motor capacity Voltage class Installation type Series n...

Страница 7: ...cessory provided with the 3G3EV Standard Model Set screws and other necessary parts must be prepared by customers 1 2 Precautions To ensure safe operation of the 3G3EV note the following items H Alway...

Страница 8: ...ectrical shock and damage the equipment H Do Not Modify Wiring or Check Signals When the Main Circuit is On Always turn the main circuit off before modifying wiring or checking signals Touching termin...

Страница 9: ...Chapter 2 Overview 2 1 Features 2 2 Component Names 2...

Страница 10: ...have been minimized to enable even first time users to set constants easily H Easy to Install D Very Small and Lightweight The 3G3EV Inverter is approximately half the size of our Low noise General p...

Страница 11: ...n run using control terminals with a one touch operation D Checking a Test Run with Various Monitors Output frequency output current and the direction of motor rotation appear in the dis play section...

Страница 12: ...als Run indicator Alarm indicator Control circuit terminals output Ground terminal Main Circuit Terminals Output Motor output terminals Digital Operator Control circuit terminals input MA MB MC SF SR...

Страница 13: ...Monitor item indicators In service item indicators green indicators These items can be monitored or set even during operation Stopped item indicators red indicators These items can be set only when t...

Страница 14: ...Chapter 3 Design 3 1 Installation 3 2 Wiring 3...

Страница 15: ...kW Three phase 200 VAC Input H 3G3EV AB001 j to 3G3EV AB002 j 0 1 to 0 2 kW Single Three phase 200 VAC Input 4 5 dia Note 1 For the 3G3EV A2001 j 3G3EV A2002 j and 3G3EV AB001 j a U shaped notch 4 5...

Страница 16: ...ree phase200 VAC Input Model 3G3EV model Output W H D W1 H1 T Weight kg AB001 j 0 1 kW 68 128 75 56 118 3 Approx 0 5 AB002 j 0 2 kW 108 3 Approx 0 6 H 3G3EV A2007 j to 3G3EV A2015 j 0 75 to 1 5 kW Thr...

Страница 17: ...0 96 118 Approx 1 3 AB007 j 0 75 kW Approx 1 3 AB015 j 1 5 kW 130 170 118 Approx 2 0 D Three phase 400 VAC Input Model 3G3EV model Output W H D W1 H1 Weight kg A4002 j 0 2 kW 108 128 92 96 118 Approx...

Страница 18: ...0 mm min 100 mm min Air Side Air Inverter Inverter Inverter H Ambient Temperature Control To enhance operation reliability the Inverter should be installed in an environment free from extreme temperat...

Страница 19: ...erminals Braking resistor connection terminals Control circuit terminals output Ground terminal Main circuit terminals output Motor Output Terminals Output Control circuit terminals input MA MB MC SF...

Страница 20: ...wiring When connecting a braking resistor always remove the resin plates with a pair of long nose pliers D Output Terminals Bottom Section Terminal symbol Name and description U V W Motor output termi...

Страница 21: ...t common Input terminal common to SF SR and S1 FS Frequency reference power supply Output voltage 12 VDC Permissible amperage 20 mA FR Frequency reference input see note 2 0 to 10 VDC is input Input i...

Страница 22: ...No 09 n09 is used to set the function This constant is factory set to operation in progress H Standard Connection Diagram Molded case circuit breaker MCCB Forward Stop Reverse Stop Multi function inpu...

Страница 23: ...sed For the main circuit and ground always use 600 V polyvinyl chloride PVC cables If the cable is long and may cause voltage drops increase the wire size according to the cable length Model Terminal...

Страница 24: ...uency countermeasures for Inverter D Installing a Magnetic Contactor This Inverter can be used without a magnetic contactor MC on the power supply side If the power supply for the main circuit is to b...

Страница 25: ...eds the Inverter capacity overvoltage will be detected in the main circuit In such a case use a Braking Resistor or Braking Resistor Unit Note Be sure to create a sequence that will turn OFF the Inver...

Страница 26: ...e a special purpose noise filter for Inverters Wiring Example 2 3G3EV General purpose noise filter Power supply SYSMAC etc Other controllers 3G3EV Power supply General purpose noise filter SYSMAC etc...

Страница 27: ...ctromagnetic switch or magnetic contactor to the output circuit If a load is connected to the Inverter during operation an inrush current will actuate the overcurrent protective circuit in the Inverte...

Страница 28: ...a grounded metal pipe to prevent induction noise Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction noise 3G3EV 30 cm min MCCB Metal pipe Power supply Signa...

Страница 29: ...y n37 10 kHz max 1 2 3 4 5 kHz max 1 2 H Ground Wiring Always use a ground terminal with the following ground resistance 200 VAC Class 100 or less 400 VAC Class 10 or less For 400 VAC class models tha...

Страница 30: ...5 to 0 75 mm2 D Wiring Method Wire each terminal as follows a Loosen the terminal screw with a thin slotted screwdriver b Insert the wire from underneath the terminal block c Tighten the terminal scre...

Страница 31: ...bles from the main circuit cables and other power cables Connect the shield to the ground terminal of the Inverter Do not connect to the control ler Insulate the shield with tape to prevent it from co...

Страница 32: ...Chapter 4 Preparing for Operation 4 1 Preparation Procedure 4 2 Using the Digital Operator 4 3 Test Run 4...

Страница 33: ...ower voltage must be as follows single phase 200 to 240 VAC 50 60 Hz use terminals R and S Check that the motor output terminals U V and W and motor are connected cor rectly Check that the control cir...

Страница 34: ...to run If any error has occurred refer to Section 5 Operation 4 2 Using the Digital Operator 4 2 1 Name and Function of Each Component H Name of Each Component Display section Operation keys Mode Key...

Страница 35: ...only when the Inverter is stopped In this display the direction of motor rotation is displayed during operation D Operation Keys Mode Key Press this key to switch between monitor item indicators and...

Страница 36: ...n the FOUT or IOUT indicator is lit the same indicator lights up next time the power is turned on Otherwise the FREF indicator always lights up Example of data display Indicator Description Reference...

Страница 37: ...tion time seconds Deceleration time seconds Forward Reverse rotation selection f r Forward rotation reU Reverse rotation Maximum frequency Hz Maximum voltage V Maximum voltage frequency Hz Electronic...

Страница 38: ...lue effective current A is displayed Note 1 The direction of rotation can be always monitored during operation The indica tors in the lower two rows of the display section flash indicating the directi...

Страница 39: ...hanging acceleration time from 10 seconds to 50 seconds Key operation Indicator Example of data display Explanation 10 0 Press the Mode Key until the ACC indicator lights up Flashing 10 1 Press the In...

Страница 40: ...e to 2 by pressing the Increment Key The data display section flashes indicating that the value is yet to be registered 2 Press the Enter Key The data display section stops flashing n02 After approxim...

Страница 41: ...te 1 200 V see note 1 n26 Maximum voltage frequency 1 6 to 400 60 0 Hz n31 Electronic thermal reference current 0 0 to see note 2 See note 2 n33 Stall prevention during de celeration 0 1 0 n36 Operati...

Страница 42: ...ng range 0 10 to 2 00 Setting range 0 10 to 2 55 n61 No Yes Yes n64 No No Yes Note Yes indicates that the constant can be set No indicates that the constant cannot be set H Details of Each Constant n0...

Страница 43: ...setting 0 This constant is used to specify whether the Inverter is to be operated with a Digital Operator or external signals Value Run command Frequency reference DIP switch setting 0 Digital Operat...

Страница 44: ...pressed or the operation command is OFF Value Description 0 Frequency deceleration stop 1 Free running Example of Frequency Deceleration Stop Output frequency Forward rotation Reverse rotation Operat...

Страница 45: ...tor n06 Multi Function Input Selection Setting range 0 to 4 Factory setting 1 One of the following values can be selected for the multi function input S1 function Value Description 0 Forward reverse r...

Страница 46: ...nce frequency and the output frequency falls within 2 Hz MA is turned off when the difference exceeds 4 Hz Example of Operation Output frequency Frequency matching for MA Detection range 2 Hz Referenc...

Страница 47: ...e Key first press the Increment or Decrement Key to change the value then press the Enter Key If one of values 2 to 5 is set in n02 operation mode selection the n11 setting is disre garded and control...

Страница 48: ...100 to 999 seconds 1 second Acceleration and deceleration times can be changed even during operation If for ex ample acceleration time is to changed light the ACC indicator with the Mode Key first pre...

Страница 49: ...e The values in parentheses are for the 400 VAC class These three constants are used to set a V f pattern Check the motor specifications and set each constant as follows n24 Maximum frequency or rated...

Страница 50: ...current of the maximum applicable motor n33 Stall Prevention during Deceleration Setting range 0 1 Factory setting 0 This constant is used to select the action to prevent overvoltage during decelerat...

Страница 51: ...ion of Speed Search Function Motor speed Free running state Inverter starts operating Time n37 Carrier Frequency Setting range 1 2 3 4 see note 1 Factory setting 4 10 kHz see note 2 This constant is u...

Страница 52: ...onstant so that the continuous output current does not exceed the val ues shown in the following tables 400 VAC Inverters of 0 75 kW or Less Carrier frequency set value Max continuous output current 1...

Страница 53: ...ing to the maxi mum frequency n24 as a multiple of 10 V Frequency reference bias n40 Specify the reference frequency corresponding to in put voltage 0 V as a percentage of the maximum frequency n24 Ex...

Страница 54: ...d Setting range 0 1 Factory setting 0 Used for setting the frequency from the Digital Operator Select the Enter Key operation when setting the frequency command from the Digital Operator Value Descrip...

Страница 55: ...Description Error category c Overcurrent OC Errors that actuate protective U Main circuit overvoltage OV mechanism uU1 Main circuit undervoltage UV1 uU2 Control power supply fault UV2 h Radiation fin...

Страница 56: ...ase input is only applicable to 3G3EV ABjjj 400 VAC Class Three phase input 380 to 460 VAC 50 60 Hz Check that terminals U V and W are correctly connected to the motor power cables Do not connect the...

Страница 57: ...ut making noise Check that the direction of rotation is correct 4 3 8 Checking Output Frequency and Amperage Light the FOUT indicator output frequency monitor and make sure that the displayed value ma...

Страница 58: ...Chapter 5 Operation 5 1 Protective and Diagnostic Functions 5 2 Troubleshooting 5 3 Maintenance and Inspection 5...

Страница 59: ...t Normal operation in progress Warning Flashes Flashes ef Simultaneous input of forward and re verse rotation commands Lit Flashes uU Main circuit undervoltage UV U Main circuit overvoltage OV h Radia...

Страница 60: ...ircuit dropped below the low voltage detection level when the Inverter was stopped Check the power voltage Check the power input line for discon nection Check the terminal block screws for looseness U...

Страница 61: ...The acceleration and deceleration time settings are too short A special motor is used The motor was started during free running The magnetic contactor on the output side of the Inverter was opened and...

Страница 62: ...erminal block screws for looseness uU2 Control power supply fault UV2 A voltage fault occurred in control power supply Turn the power off then on If this problem persists replace the Unit h Radiation...

Страница 63: ...t the maximum voltage frequency to the rated motor frequency Operated more than one motor with one Inverter Set constant No 31 electronic ther mal reference current to 0 0 A l2 Inverter overload OL2 T...

Страница 64: ...the problem persists replace the Unit f04 Constant error Write down all the constant settings initialize the constants and reset the constants Turn the power off then on If the problem persists repla...

Страница 65: ...ency value higher than the maximum frequency value SAn attempt is made to set a maximum voltage frequency basic frequency value higher than the maximum frequency value Check the setting range then set...

Страница 66: ...low When the reference frequency is less than 1 5 Hz the Inverter does not operate Change the reference frequency to 1 5 Hz or more H The Motor Stops during Acceleration or when a Load is Connected L...

Страница 67: ...g resistor will not be used The deceleration time set in n21 is too long Check the deceleration time setting Motor torque is insufficient If the constant settings are normal and overvoltage does not o...

Страница 68: ...extent SImprove the frame ground A current generated by internal switching normally leaks into the frame ground Therefore connect the ground terminal with a sufficiently thick and short wire of 100 or...

Страница 69: ...f 0 1 second or more or the one with high frequency countermeasures for Inverter Reducing the carrier frequency value is also relatively effective Note also that a leakage current increases in proport...

Страница 70: ...n such a case insert a diode in the A section shown below A section SF SR S1 to S3 24 V 360 0 1 GND SC 3 3 K 5 3 Maintenance and Inspection H Daily Inspection While the system is operating check the f...

Страница 71: ...t can provide its full performance only when these parts operate normally Some electronic parts require maintenance depending on the service conditions To allow the Inverter to operate normally over a...

Страница 72: ...Chapter 6 Specifications 6 1 Specifications of Main Unit 6...

Страница 73: ...pply Rated voltage and frequency Single phase 200 to 240 VAC 50 60 Hz Three phase 200 to 230 VAC 50 60 Hz phase 200 VAC Allowable voltage fluctuation 15 to 10 Allowable frequency fluctuation 5 Heating...

Страница 74: ...d output current A 1 2 1 8 3 4 4 8 Rated output voltage Three phase 380 to 460 VAC Corresponds to the input voltage Maximum output frequency 400 Hz Parameter setting Cooling method Self cooling H Gene...

Страница 75: ...resolution 0 1 Hz operation resolution Overload resistance 1 minute or less when 150 of rated output current is received Frequency setting signal 0 to 10 VDC 20 k or 4 to 20 mA 250 Note This setting...

Страница 76: ...ltage drops below approximately 200 V 3G3EV ABjjj Stops the system when voltage drops below approximately 160 V 3G3EV A4jjj Stops the system when voltage drops below approximately 400 V Protection fro...

Страница 77: ...e constant No 01 9 is se lected the terminals become as follows Run command SF Stop command SR Forward reverse rotation command S1 One analog input terminal 0 to 10 VDC or 4 to 20 mA Frequency referen...

Страница 78: ...Chapter 7 Appendix A 7 1 Notes on Using Inverter for Motor 7 2 Frequency Reference by Amperage Input 7 3 List of Product Models 7...

Страница 79: ...cs of a standard motor If 100 torque is continuously required in the low speed range use a special motor for use with Inverters Allowable Load Characteristics of Standard Motor 25 ED or 15 minutes 40...

Страница 80: ...le changing Motor The rated amperage of pole changing motors differs from that of standard motors Select therefore an appropriate Inverter according to the maximum amperage of the motor to be used Bef...

Страница 81: ...m note that oil lubrication will be affected when the motor operates only in the low speed range Note also that the power transmission mechanism will make noise and experience problems with service li...

Страница 82: ...e under neath of the Digital Operator SWhen the connector comes off grip the lower edges of the Digital Operator and slide it down until it comes off 4 Checking the DIP switch setting The DIP switch i...

Страница 83: ...nstalling the Digital Operator After changing the switch setting reinstall the Digital Operator by reversing the re moval procedure Make sure that the Digital Operator snaps in the connector Caution I...

Страница 84: ...phase 200 VAC input 0 1 kW 0 2 kW 0 4 kW 0 75 kW 1 5 kW 3G3EV A2001M j 3G3EV A2002M j 3G3EV A2004M j 3G3EV A2007M j 3G3EV A2015M j Single Three phase 200 VAC input 0 1 kW 0 2 kW 0 4 kW 0 75 kW 1 5 kW...

Страница 85: ...PLKEB21P5 400 VAC class 0 75 kW or less 750 70 W 3G3IV PLKEB40P7 1 5 kW 400 260 W 3G3IV PLKEB41P5 H AC Reactor for Three Phase Specifications Model 0 1 to 0 4 kW 2 5 A 4 2 mH 3G3IV PUZBAB2 5A4 2MH 0...

Страница 86: ...ifications Model 3G3EV A2001 j to 3G3EV A2004 j 3G3EV AB001 j and 3G3EV AB002 j 3G3EV PSPAT3 3G3EV A2007 j to 3G3EV A2015 j 3G3EV AB004 j and 3G3EV AB007 j 3G3EV A4002 j to 3G3EV A4007 j 3G3EV PSPAT4...

Страница 87: ...ol terminal voltage input 4 Digital Operator Control terminal amperage input 5 Control terminal Control terminal amperage input n03 Stop mode 0 Deceleration stop selection 1 Free running n04 Forward R...

Страница 88: ...m power 1 Continues operation only if the power interruption is within 0 5 second interruption 2 Continues operation unconditionally n37 Carrier 1 2 5 kHz see note 2 frequency 2 5 kHz 3 7 5 kHz 4 10 k...

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