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9 | EN

Mounting instructions, PYROLINE

Con PLC fire protection duct

Product description, PYROLINE® Con PLC fire protection duct

4 2

Product overview

4 2 1

PYROLINE

Con D PLC for direct wall or ceiling mounting

The PYROLINE

Con D PLC product version is mounted directly on the

wall or ceiling and consists of the following product elements:

Fig 1:

Product overview, PYROLINE

Con D PLC

No.

Product element

Function

Duct trough made up of duct

walls

and duct base

Cable seat, connection with wall or

ceiling

Sealing strip

Sealing of joints and duct cover

Duct cover

(Straight) connection of the fire protec-

tion duct

KTM mortar

Sealing of connection joints and cracks

Wall connection collar

Doubling on walls for wall penetration

Doubler

Necessary for exits of individual cables

and cable bundles

Separating clamp

To accept cables for the mounting of the

fire protection duct under ceilings

Separating bracket

To accept cables for the mounting of the

fire protection duct on walls

Cable fixing device vertical

To accept cables for the vertical mount-

ing of the fire protection duct

Counter-sunk head screw

Fastening of doubler and cover on duct

trough

MMS bolt tie for masonry

Screwing of the fire protection duct to

wall or ceiling

Bolt tie for concrete

End piece

End closure of the fire protection duct

MIW-S mineral wool

Sealing of wall penetrations

Tab 1:

Product elements, PYROLINE

Con D PLC

Содержание EI30

Страница 1: ...OBO Bettermann Holding GmbH Co KG Mounting instructions PYROLINE Con PLC fire protection duct EI30 EI90 classification according to EN 13501 2...

Страница 2: ...GmbH Co KG All the personal designations used in the document are to be considered gender neutral PYROLINE Con is a registered brand of OBO Bettermann Holding GmbH Co KG PYROLINE Con PLC fire protecti...

Страница 3: ...ire protection duct 12 5 1 Fire protection duct for direct wall ceiling mounting 12 5 2 Fire protection duct for mounting with a support system 12 6 Planning an installation 13 6 1 Structural conditio...

Страница 4: ...or support rail 46 8 7 Mounting separating retainers 47 8 8 Mounting an end piece 47 8 9 Running a cable out of the fire protection duct 48 8 10 Creating a wall connection 49 8 11 Combining PYROLINE C...

Страница 5: ...les These instructions describe standard solutions for mounting the PYROLINE Con PLC fire protection duct Special solutions for special structural conditions are possible but must be planned on site w...

Страница 6: ...considered proper The use of the fire protection duct in the maintenance of electrical function is also not per mitted 1 5 Applicable documents Classification report K 2400 150 15 MPA BS 2nd Edition E...

Страница 7: ...pment List of personal protective equipment to be used Wear safety shoes The weight of the fire protection duct can lead to contusions Wear suit able safety shoes during transport and mounting in orde...

Страница 8: ...r suspended supports and brackets or threaded rods and support rails Fire load encapsulation up to 90 minutes EI30 EI90 classification Material made of non combustible fibre glass lightweight concrete...

Страница 9: ...fire protec tion duct 4 KTM mortar Sealing of connection joints and cracks 5 Wall connection collar Doubling on walls for wall penetration 6 Doubler Necessary for exits of individual cables and cable...

Страница 10: ...OLINE Con S PLC for mounting with a support system The PYROLINE Con S PLC product version is mounted directly on the wall or ceiling and consists of the following product elements 2 3 4 5 6 7 8 9 10 1...

Страница 11: ...ort Mounting on ceiling support of the bracket 10 Protective cap for support Edge protection 11 Threaded rod Suspension for support rail 12 End piece End closure of the fire protection duct 13 Wall co...

Страница 12: ...ct for mounting with a support system Mounting with a support system is particularly useful if obstacles such as heating ventilation or water pipes or joists must be refitted The support system can co...

Страница 13: ...dal roofs are not suitable for the mounting of fire protection ducts Walls and ceilings serving as a mounting surface must have at least the same fire resistance length as the mounted fire protection...

Страница 14: ...stance of the conductors in the cable is increased through heating A larger conductor cross section may be required Comply with the maximum approved cable load see Table 5 The approved cable load is i...

Страница 15: ...protective helmets Danger of cracking If the walls ceilings are uneven this can cause crack formations in the duct trough if the fire protection ties are too tight and the duct trough becomes warped E...

Страница 16: ...C 3 mm Fig 5 Wall mounting with separating brackets A ceiling mounting with separating clamps B vertical mounting with cable fixing device C 6 Mount the duct trough in conjunction with the separating...

Страница 17: ...g 6 Wall connection 11 Fully close the joint to the wall with KTM mortar 3 12 Close off joints between two duct troughs which are insufficiently compressed or tight with KTM mortar 13 Close off joints...

Страница 18: ...mage The cover edge may be damaged while screwing it to the duct Pre drill the duct cover before mounting 2 Mount the duct cover along the marking lines 1 with counter sunk head screws on the duct tro...

Страница 19: ...LINE Con D PLC product version During mounting proceed as described in 7 1 Mounting the duct trough on page 15 The cables must be routed before the duct cover is mounted 7 3 1 90 internal corner A A 3...

Страница 20: ...inner height of duct walls plus sealing strip 7 Stick the sealing strip all along the support surface and shortened front side 4 of the duct cover D2 Risk of damage The cover edge may be damaged whil...

Страница 21: ...ension so that they end flush to the wall corner Take the maximum 3 mm joint with the sealing strip into account 2 Stick the sealing strip 1 on the shortened front side 3 Mount the duct trough K1 flus...

Страница 22: ...to the duct Pre drill the duct cover before mounting 7 Mount the duct cover D2 along the marking lines with counter sunk head screws on the duct trough 8 Notch out the doubler 3 of the duct cover D1...

Страница 23: ...cables must be routed before the duct cover is mounted K1 K2 K1 K2 B C D D 3 mm B A C 1 A 2 Fig 14 90 flat angle duct trough mounting 1 Notch out the inner side section of the duct trough K1 by dimens...

Страница 24: ...along the support surface and notched points 3 of the duct cover D2 Risk of damage The cover edge may be damaged while screwing it to the duct Pre drill the duct cover before mounting 9 Mount the duct...

Страница 25: ...7 1 Mounting the duct trough on page 15 The cables must be routed before the duct cover is mounted Fig 16 T connection A A K1 K2 1 Fig 17 T connection duct trough mounting 1 Notch out the internal du...

Страница 26: ...side by the dimension B duct wall thickness plus 3 mm sealing strip 6 Stick the sealing strip all along the support surface and notched front side 2 of the duct cover D2 Risk of damage The cover edge...

Страница 27: ...d as described in chapter 7 1 Mounting the duct trough on page 15 The cables must be routed before the duct cover is mounted K1 A K2 A 1 1 K3 Fig 20 Cross connection duct trough mounting 1 Notch the d...

Страница 28: ...ore mounting 6 Mount the duct cover D1 along the marking lines with counter sunk head screws on the duct trough K1 7 Notch out the top doubler of the duct covers D2 and D3 on a front side by the dimen...

Страница 29: ...he duct cover is mounted 1 Cut mitres on duct troughs and duct covers which abut each other The mitres meet each other bluntly and without overlaps 2 Stick sealing strips on the mitre on one of the tw...

Страница 30: ...losed to prevent fire from spreading to the cables or smoke gases from escaping during a cable fire Open cable ends are closed off with an end piece suitable for the fire protection duct 1 Stick the s...

Страница 31: ...nd in the wall of the fire protection duct The diameter of the drill hole may be a maximum of 2 mm for individ ual cables and a maximum of 5 mm for cable bundles greater than the diameter of the indiv...

Страница 32: ...Less A None Not approved Passes through solid wall Equal or higher B Less B None C Ends in front of light duty partition Equal higher less or none Not approved Passes through light duty partition wall...

Страница 33: ...wall connection collar Note For simpler mounting of the wall connection collar pre drill the drill holes before mounting y x z Fig 26 Position of drilling holes for PLCD wall connection collar Duct t...

Страница 34: ...nnection mounting version A 1 Create a wall opening for the cable gland Note Wall opening internal duct dimensions 2 Mount the fire protection duct bluntly in front of the wall 1 see also 7 1 Mounting...

Страница 35: ...on B 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 see also 7...

Страница 36: ...ing version C 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 se...

Страница 37: ...d on the ceiling or threaded rods with support rails Danger of heavy components Fire protection ducts are very heavy and can cause serious injuries if they fall on your head or other parts of the body...

Страница 38: ...ted over its full area 2 Draw the drill holes for the wall brackets A maximum of 200 mm away from the wall for the first wall bracket 900 mm away from the wall for the second wall bracket 1 000 mm spa...

Страница 39: ...t to be supported over its full area 2 Draw the drill holes for suspended supports A maximum of 200 mm away from the wall for the first suspend ed support 900 mm away from the wall for the second susp...

Страница 40: ...mm away from the wall for the second pair of threaded rods 1 000 mm spacing between all further pairs of threaded rods Note The data relates to a complete duct length If the fire protection duct is s...

Страница 41: ...100 mm 1 2 Fig 34 Spacings of suspension points and joints 1 Apply sealing strips 1 to both ends of the duct trough 2 Locate the duct trough from the wall or wall penetration in such a way that the f...

Страница 42: ...the position of the duct trough using a KRS 6x30 screw through the bracket 7 Repeat steps 3 6 until the duct troughs are completely mounted If necessary mount fittings as described in chapter 8 6 Mou...

Страница 43: ...to the appropriate chapters 1 2 3 4 Fig 36 Duct cover mounting 1 Stick the sealing strip all along the support surface 3 and one end of the duct cover 1 2 Place the duct cover on the duct trough so th...

Страница 44: ...bles must be routed before the duct cover is mounted 100 mm 100 mm Fig 37 Support on fittings 1 Draw the drill holes for wall brackets suspended support or threaded rods so that the brackets have a ma...

Страница 45: ...ust be mounted in this area with the GMS connection bracket on the support rail or the bracket See also 8 6 1 Mounting a vertical bend on a bracket or support rail on page 46 5 Screw the pre mounted c...

Страница 46: ...he GMS connection bracket 1 4 3 2 Fig 40 Mounting on brackets or support rails with vertical bend 1 Mount the GMS connection bracket 1 with an M6 truss head bolt 2 and a corresponding large washer 3 o...

Страница 47: ...ase with the KRS 6x30 screw 3 2 Mount additional separating retainers flush with the previous separat ing retainer 3 Attach separating retainer connectors 2 at the joints of the separating retainer 8...

Страница 48: ...ble outlet with doubler 1 Drill a hole for the cable gland in the wall of the fire protection duct The diameter of the drill hole may be a maximum of 2 mm for individ ual cables and a maximum of 5 mm...

Страница 49: ...riod of the wall ceiling in comparison with the duct PYROLINE Con S PLC Ends in front of solid wall Equal or higher D Less D None Not approved Passes through solid wall Equal or higher E Less B None C...

Страница 50: ...Note For simpler mounting of the wall connection collar pre drill the drill holes before mounting y x z Fig 45 Position of drilling holes for PLCS wall connection collar Duct type x y z PLCS D060810...

Страница 51: ...ll connection mounting version B 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount...

Страница 52: ...n C 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it 1 see also 8 1 on page 38...

Страница 53: ...te Wall opening internal duct dimensions 2 Mount the fire protection duct bluntly in front of the wall see also 8 1 on page 38 to 8 4 on page 41 Note The last suspension may be a maximum of 200 mm fro...

Страница 54: ...Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Let the fire protection ducts abut in the wall opening and mount them 1 see also 8 1 on page 38 to...

Страница 55: ...ng max 2 cm external duct dimensions 2 Let the fire protection ducts abut in the wall opening and mount them 1 see also 8 1 on page 38 to 8 4 on page 41 Joint maximum 3 mm Note The last suspension may...

Страница 56: ...ct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 see also 8 1 on page 38 to 8 4 on page 41 Note The last suspension may be a maximum of 200 mm from the...

Страница 57: ...2 K1 h1 h2 D1 Fig 52 Combination of suspended fire protection duct and wall duct Note The fire protection duct on the support system may at most be as high as the wall duct h1 h2 1 Create an opening i...

Страница 58: ...ble Duct type Wall ceiling mounting Mounting with support system Cable load Cable directly on top Cable mounting with separating bracket separat ing clamp PYROLINE Con D PLC x 10 0 kg m PYROLINE Con D...

Страница 59: ...PLC 1 Dismantle the wall connection collar 2 Slacken the duct cover connections and remove the duct cover 3 Remove the cables 4 Slacken the connection of a duct trough and remove the duct trough 5 Rep...

Страница 60: ...and fastenings of the fire protection duct can be massively impaired in their function and can fall Falling components can cause serious injuries During disposal proceed with extreme caution and befo...

Страница 61: ...0810 PLCD D090810 PLCD SB1220 7215484 Separating bracket PLCD D061220 PLCD D091220 PLCD SC0810 7215490 Separating clamp PLCD D061220 PLCD D091220 PLCD SC1220 7215494 Separating clamp PLCD D061220 PLCD...

Страница 62: ...wall connection collar PLCS 091220 PLCS E060810 7217980 EI60 end piece PLCS 060810 PLCS E061220 7217984 EI60 end piece PLCS 061220 PLCS E090810 7217990 EI90 end piece PLCS 090810 PLCS E091220 7217994...

Страница 63: ...EN 63 Notes...

Страница 64: ...OBO Bettermann Holding GmbH Co KG P O Box 1120 58694 Menden GERMANY Customer Service Germany Tel 49 0 2373 89 1700 Fax 49 0 2373 89 1238 E mail info obo de www obo bettermann com OBORD 200297 01 2021...

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