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www.New-Leader.com

(800) 363-1771

314732-AA-B

NL5258G5/NL5300G5

Header

Table of Contents

Interactive Features ...............................................................................................................................5

Warranty .................................................................................................................................................6

Preface ....................................................................................................................................................7

Safety ......................................................................................................................................................8

Important Safety Information ......................................................................................................8

Safety Alert Symbols ....................................................................................................................8

General Safety Rules .............................................................................................................................9

Safety Decals ........................................................................................................................................19

Informational Decals ...........................................................................................................................23

Installation ............................................................................................................................................25

Spreader Hydraulic Requirements ............................................................................................25

Lifting the Spreader ...................................................................................................................25

Installing Body ............................................................................................................................26

Hydraulic Hose Installation ........................................................................................................26

Hydraulic Hose Installation Guide ..................................................................................

Electrical Connections ...............................................................................................................28

ISOBUS Connections .......................................................................................................

Insert Installation..................................................................................................................................29

Insert Hydraulic Requirements ..................................................................................................29

Spreader Preparation .................................................................................................................29

Insert Bin Install ..........................................................................................................................31

Hillside Divider & Conveyor Cover ...........................................................................................35

Hydraulics ....................................................................................................................................36

Insert Removal/Endgate Installation .........................................................................................37

Hydraulics Removal ....................................................................................................................37

General Description ............................................................................................................................39

Introduction ..........................................................................................................................................40

Dimensions & Capacities ....................................................................................................................44

Initial Start-Up ......................................................................................................................................48

General Operating Procedures ..........................................................................................................49

Lubrication & Maintenance .................................................................................................................51

Preventative Maintenance Pays! ...............................................................................................51

Hydraulic System ........................................................................................................................51

Hydraulic Hose ...........................................................................................................................52

Conveyor Chain ..........................................................................................................................52

LubricationTension ...........................................................................................................

#4 BOC Conveyor Belt Maintenance ........................................................................................54

Conveyor Gearcase ....................................................................................................................56

Bin Sensor ...................................................................................................................................56

Lubrication of Bearings ..............................................................................................................56

Fasteners .....................................................................................................................................56

Clean-Up .....................................................................................................................................56

Lubricant & Oil Speci

cations ............................................................................................................57

Hydraulic System ........................................................................................................................57

Gearcase Lubricant ....................................................................................................................57

Grease Gun Lubricant ................................................................................................................57

Conveyor Chain Oiler ................................................................................................................57

Lubrication Chart .................................................................................................................................58

Troubleshooting ...................................................................................................................................60

Spreader Module LED Light Alerts ...........................................................................................64

Standard Torques.................................................................................................................................65

Pre- and Post-Season Checklist ..........................................................................................................66

Содержание AGCO NL5258G5

Страница 1: ..._____ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER 314732 AA B EFFECTIVE 02 2019 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www new leader com Copyr...

Страница 2: ...rt Bin Install 31 Hillside Divider Conveyor Cover 35 Hydraulics 36 Insert Removal Endgate Installation 37 Hydraulics Removal 37 General Description 39 Introduction 40 Dimensions Capacities 44 Initial...

Страница 3: ...ent 83 Alarm Settings 85 Reconfigure System 86 Switch Assignment 87 Material Profile Management 88 Creating a New Profile 89 Component Calibration 93 Spinner Disc Calibration 93 Spinner Assembly Calib...

Страница 4: ...ation 127 Alarms 127 Spread Pattern 129 Crushing Strength 129 SGN 129 Product Setup Guidelines 130 Crush Test 131 SGN Scale Test 132 Spread Pattern Test Kit 135 Spinners 136 Spreader Preparation 136 T...

Страница 5: ...tronic version Hyperlinks within the content are denoted by blue bold underlined text Electronic format viewers can click these links for direct access to New Leader online features Internet access is...

Страница 6: ...Insert Current New Leader Warranty...

Страница 7: ...your authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the...

Страница 8: ...ERT SYMBOLS TAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INS...

Страница 9: ...Inspect spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade 8 screws...

Страница 10: ...e engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can cause sickn...

Страница 11: ...djusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thrown...

Страница 12: ...MACHINE SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as re...

Страница 13: ...warning lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or c...

Страница 14: ...of its components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other perso...

Страница 15: ...IFTING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit with any l...

Страница 16: ...and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame...

Страница 17: ...ous injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals residue can b...

Страница 18: ...rage of spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any wa...

Страница 19: ...not adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is...

Страница 20: ...ogging machine Keep unauthorized people away from machine Keep all guards in place when machine is in use If manual is missing contact dealer for replacement 150034 C 2 DANGER MOVING PART HAZARD To pr...

Страница 21: ...ardboard instead of hands Do not use hydraulic lines for hand holds or steps Components may be hot Get immediate medical attention if skin is pierced with fluid as gangrene may result 39138 D 5 WARNIN...

Страница 22: ...L AND ROTATING SPINNER HAZARD To prevent death or serious injury Wear eye protection Stop machine before servicing or adjusting Keep bystanders at least 60 feet away 368 C 4 4 6 6 8 8 7 7 5 5 7 9 9 WA...

Страница 23: ...LIABLE FOR MISAPPLIED MATERIAL DUE TO AN IMPROPERLY ADJUSTED SPREADER OR ADVERSE WEATHER CONDITIONS It is recommended that a spread pattern test be conducted prior to each spreading season after any s...

Страница 24: ...313918 A 3 NOTICE CONVEYOR CHAIN TENSION To avoid machine damage and premature deterioration Periodically inspect conveyor chain tension to ensure proper tension is maintained See Lubrication Maintena...

Страница 25: ...egrees from horizontal It is preferable to use an H style lifting bar that keeps the attaching chains in a near vertical orientation as shown in Figure 1 Operators of lifting devices must be qualified...

Страница 26: ...ions or contact hot or moving parts Header Installation INSTALLING BODY NOTICE DO NOT WELD ON VEHICLE FRAME Such welding can lead to fatigue cracking and must be avoided NOTICE Connect welders ground...

Страница 27: ...ge will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occur when pr...

Страница 28: ...y heated part ISOBUS CONNECTIONS A Factory Supplied CAN ISO Connector Connects to chassis harness Pin 1 Battery Ground Pin 2 ECU Return ECU Ground Pin 3 60 amp fused power Pin 4 ECU Power Switched 12v...

Страница 29: ...causing injury 1 Remove the Inverted V Hillside Divider and side boards from the spreader if so equipped and set hardware aside Replace chain shield hardware from Hillside Divider and torque to spec 2...

Страница 30: ...carefully remove from the spreader NOTE Always use a sling spreader bar or lifting bar that attaches to the lifting points with a minimum of 60 degrees from horizontal It is preferable to use a straig...

Страница 31: ...jury Before installing the insert Parts Needed Description Qty Insert Unit 1 Capscrew 1 2 x 1 1 4 Grade 8 8 Flat Washer 1 2 Grade 8 16 Lock Washer 1 2 Grade 8 8 Hex Nut 1 2 Grade 8 8 Make sure rubber...

Страница 32: ...6 Figure 7 Figure 6 There must be contact between rear pads and main unit Check for contact by trying to slide paper between pads and main bin If no contact adjust insert Figure 7 Inside main unit lo...

Страница 33: ...ot set properly on the front of the insert Highway Equipment Company is not liable for lost material due to improperly installed sealer belts Figure 11 Make sure there is a complete seal covering the...

Страница 34: ...L5258G5 NL5300G5 Header Insert Installation Figure 12 Connect Bin harnesses as equipped at rear electrical bulkhead Ensure all unused receptacles are capped to prevent entrance of dust and moisture in...

Страница 35: ...MULTAPPLIER by reinstalling chain shield hardware Slip MULTAPPLIER Hillside Divider B up into place and loosely install supplied hardware B A B A Figure 1 MULTAPPLIER Hillside Divider 3 Verify that Di...

Страница 36: ...58G5 NL5300G5 Header Insert Installation HYDRAULICS Attach insert hoses to spreader hoses as shown in Figure 17 LEFT HAND BODY SIDE TUBE CLAMP RIGHT HAND BODY SIDE TUBE CLAMP BIN 2 FEEDGATE BIN 1 FEED...

Страница 37: ...s in reverse order Make sure the insert hydraulics electrical connections and air lines are disconnected from the spreader before removal See Inverted V in spreader parts manual HYDRAULICS REMOVAL Rou...

Страница 38: ...38 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314732 AA B NL5258 5300G5 AGCO...

Страница 39: ...oil resistant MOR belting is fastened to the top side of the conveyor at each crossbar The spinner assembly has two 24 inch 61cm diameter dished discs Each disc has four formed and heat treated fins...

Страница 40: ...bly Cylinder Control Valve Assembly Sill Mount Enclosure Sill Mount Enclosure RIGHT HAND SIDE VIEW LEFT HAND SIDE VIEW Spinner Side Stake Sight Window Spinner Side Stake Sight Window Feedgate Rear End...

Страница 41: ...d lifting device Material Divider Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Material Divider Back Plate Storage Storage position for material divider back...

Страница 42: ...42 www New Leader com 800 363 1771 314732 AA B NEW LEADER NL5258G5 NL5300G5 Header MultApplier Introduction Bin 1 Bin 2 Bin 1 Bin 2 Bin 2 Bin 2...

Страница 43: ...43 www New Leader com 800 363 1771 Notes This page is intentionally left blank NL5258 5300G5 AGCO 314732 AA B...

Страница 44: ...44 www New Leader com 800 363 1771 314732 AA B NEW LEADER NL5258G5 NL5300G5 Header Single Bin Dimensions Capacities 176 4470mm A 132 3353mm B 126 3200mm...

Страница 45: ...t Lbs Kg Struck Capacity Cu Ft Cu M NL5258G5 11 3 34m 62 1575mm 120 3048mm Straight Flare 4500 2041 258 7 31 NL5300G5 68 1727mm 120 3048mm 6 152mm 5100 2313 299 8 47 Single Bin Dimensions Capacities I...

Страница 46: ...MultApplier Complete Dimensions Capacities MULTAPPLIER COMPLETE DIMENSIONS CAPACITIES Model Overall Height A Top Width B Bin 1 Struck Capacity Cu Ft Cu M Approximate Weight Lbs Kg NL5258G5 73 1854mm...

Страница 47: ...uck Capacity Cu ft Cu m Approximate Weight lbs kg NL5258G5 46 1168mm 120 3048mm Straight Flare 93 2 63 1200 544 MultApplier Complete Dimensions Capacities 80 2032mm A 60 1524mm 7 178mm B IMPORTANT Con...

Страница 48: ...r is operating smoothly 9 Run conveyor at 20 RPM and spinner at 300 RPM Run until conveyor is operating smoothly 10 Run conveyor at 20 RPM and spinner at 700 RPM Allow both conveyor and spinner to run...

Страница 49: ...d for each product blend and application rate See Spread Pattern section of this manual for details 1 Make sure unit has been properly serviced and is in good operating condition It is recommended to...

Страница 50: ...50 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314732 AA B NL5258 5300G5 AGCO...

Страница 51: ...ssure oil leaks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Reliev...

Страница 52: ...sembly should be hydrostatically tested at twice the recommended working pressure of the hose Test pressure should be held for not more than one minute and not less than 30 seconds When test pressure...

Страница 53: ...in Figure 3 Measurements must be equal between each side NOTICE Over tensioning of conveyor chain will lead to excessive load on the system causing excessive chain and sprocket wear and can cause ext...

Страница 54: ...t MOR that is impervious to moisture weathering and normal action which can be used with chemical impregnated fertilizer or oil based additives Inspect belt fastener occasionally for wear or raveling...

Страница 55: ...Clean as needed Even a small build up of material on a spinner deflector can affect the spread pattern If damaged bent or otherwise replace See parts manual for replacement part numbers Material Hill...

Страница 56: ...rom corrosion and aids in preventing excessive heat within the bearing It is very important the grease maintain its proper consistency during operation It must not be fluid and it must not channel Mak...

Страница 57: ...urpose gear lubricating oil requirements API Service GL 4 based on ambient temperatures listed below Dual Pinion Planetary 1 5 Pints 70 L Ambient Temperature Oil Type Below 40 F 4 4 C SAE 80 E P 40 10...

Страница 58: ...lic Reservoir 1 Check Daily Change Annually Filter 1 Check daily Change when indicated Conveyor Idler Bearings 1 2 Front Bank 2 Grease Gun Weekly Driveshaft Bearings 5 6 Rear Bank 2 Conveyor Chain Str...

Страница 59: ...8G5 NL5300G5 www New Leader com 800 363 1771 314732 AA B Header Lubrication Chart 1 2 1 2 Figure 3 Front Grease Bank Decal Figure 4 Front Grease Locations 5 5 1 2 1 2 3 4 3 4 6 6 Figure 5 Rear Grease...

Страница 60: ...rtridge and back set screw out until spinner stops Spinner runs erratic Defective spinner control valve Replace spinner control valve cartridge Spinner speed sensor harness failure Replace sensor harn...

Страница 61: ...Conveyor will not shut off Defective conveyor cartridge Replace conveyor control valve cartridge Control valve is out of time Adjust cartridge timing Conveyor runs erratic Defective conveyor cartridg...

Страница 62: ...Bin level sensor failure Replace sensor Bin level sensor harness failure Replace harness Not applying correct rate Incorrect settings Verify density swath width gate opening encoder pulses and CFR nu...

Страница 63: ...63 www New Leader com 800 363 1771 Notes This page is intentionally left blank NL5258G5 NL5300G5 314732 AA B...

Страница 64: ...Application High Current Power Low N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Of...

Страница 65: ...MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16...

Страница 66: ...proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight and no leaks Conveyor control valve is operating correct...

Страница 67: ...800 363 1771 314732 AA B Header Hydraulics The following pages contain representative hydraulic schematics and flow diagrams HYDRAULIC COMPONENTS Cylinder Control Valve Assembly Spreader Control Valv...

Страница 68: ...40 GPM M Cooler 744 BTU HR F 121 Watts C 29 PSI 2 Bar 25 PSI 1 79 Bar SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER M T1 GP P CD SLP GSLP SRP SLR SRR GPFC CT GCT CP GCP CR 2...

Страница 69: ...2 AA B Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH P...

Страница 70: ...r CF BP P M T G G MULTIBIN PRESSURE TRANSDUCER 9 GPM 34 LPM 28 3 CID 463 75 cc INSERT CONVEYOR MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER BIN 2 FEEDGATE CYLINDER M...

Страница 71: ...B Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSU...

Страница 72: ...72 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314732 AA B NL5258G5 NL5300G5...

Страница 73: ...e monitor by switching back and forth between different VT s TERMINOLOGIES ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 11783 standar...

Страница 74: ...eader Cab to Enclosure Diagram ISOBUS CAN Proprietary CAN High Current Power Signal Cab to Enclosure VT To ECU Enclosure To ECU Enclosure d Plug Radar E h Customer supplied Customer supplied Customer...

Страница 75: ...erature Hydraulic Oil Level Filter Z Panel Mount Hydraulic Cooler Fan 30 AMP Ground 60 AMP Ground Conveyor Conveyor Conveyor Control Conveyor Control Speed Conveyor Speed Bin Low Sensor Bin Low Sensor...

Страница 76: ...on 3 that supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability to track totals TC GEO Ability...

Страница 77: ...tivation of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations K Target Rate 1 B...

Страница 78: ...hanging configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT being used Figure 3 Numeric Keypa...

Страница 79: ...onfiguration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes Initial Configuration Factory Setup Only seen on first boot or if system is reset re...

Страница 80: ...Feedgate enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit pressure transducer settings If stan...

Страница 81: ...NL5300G5 www New Leader com 800 363 1771 314732 AA B Header Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as necessary Press to continue Controll...

Страница 82: ...the center of the spinner disc b For self propelled units enter the distance from the center of the rear axle to the center of the spinner disc a NOTE For units and trailers with tandem axles use the...

Страница 83: ...Press to to enable disable bins Enable Disable Bins Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropriate for the current job Valve...

Страница 84: ...lsed at Settings can be found from valve manufacturer Zero Flow Offset Represents maximum duty cycle sent to control valve without producing any hydraulic flow from Increase this number to hit target...

Страница 85: ...old Determines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting Leaving all other valve control settings at default value and making small adjustments t...

Страница 86: ...essed if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Reconfigure allows the user to adjust any of the system settings made during first ti...

Страница 87: ...363 1771 314732 AA B Header Switch Assignment Press to show connected devices Connected devices will appear in the device list If using a New Leader switch box press to automatically map the switches...

Страница 88: ...new profile or if modifying an existing profile A spread pattern test kit is available for this purpose See Spread Pattern section of manual for details Press to continue Select Swath Module tab at bo...

Страница 89: ...ate a new profile Activate bins to be run on profile by selecting the icons on the display Press to continue Enter material density for each bin crush strength and SGN are not required but it is recom...

Страница 90: ...ent gate height Press to continue Press to start spread pattern test at lowest entered rate Press to continue Enter starting spinner speed spinner assembly fore aft scale position and desired swath wi...

Страница 91: ...pread pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an acceptable spread pattern has been achieved Material profile is now successf...

Страница 92: ...300G5 Header Press the dropdown arrow to select desired profile Select desired profile from the dropdown list Press to set selected profile Press Active profile is displayed below the swath display be...

Страница 93: ...93 www New Leader com 800 363 1771 Notes This page is intentionally left blank NL5258G5 NL5300G5 314732 AA B Controller Operations...

Страница 94: ...spreading Power up Display Monitor and activate VT The Run screen will appear Press to continue Spinner Disc Calibration Press to calibrate spinner discs Use keypad to edit numeric setting as necessar...

Страница 95: ...eft right cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly WARNING Spinner assembly will move during calibration process Keep away from moving parts to...

Страница 96: ...e feedgate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4 Measure the actual height of t...

Страница 97: ...aximum height Press to continue 7 Measure the actual height of the feedgate from the conveyor as shown by measurement B NOTE Maximum height setting of feedgate is higher than actual feedgate opening E...

Страница 98: ...Header 9 Measure the height of the actual feedgate opening from the conveyor as shown by measurement C C 10 Enter the measured height of the feedgate opening into the display Press to continue 11 Rep...

Страница 99: ...e using keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested Do not work near rotating spinners Severe injury can result from contac...

Страница 100: ...onveyor will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests be done PER PRODUCT to ensure...

Страница 101: ...g product in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue New cubic...

Страница 102: ...from display to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product It is im...

Страница 103: ...eed Different products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create a new one...

Страница 104: ...e keypad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is correct before applying product...

Страница 105: ...bottom of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads enter Average Spee...

Страница 106: ...pecific Spinner Offset Spread pattern tests should be completed for each product to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for...

Страница 107: ...ear half pattern with the majority of the pattern on one side of the machine only On the run screen press to access spinner settings Select the check box for the side of remote pattern desired EXAMPLE...

Страница 108: ...rator to quickly diagnose most issues that could occur 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Diagnostics screen will appear To view Bin Diagnostic...

Страница 109: ...ears At bottom of screen cumulative Acres ac and Weight lbs will appear Hours hrs will be on main bin only Press to return to Diagnostics screen To view active alarms press Current active alarms will...

Страница 110: ...0 363 1771 314732 AA B NL5258G5 NL5300G5 Header To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and registration number Press to ret...

Страница 111: ...ontinue 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid Level and Filter Restrictions will show system wide Conveyor Pressure will display for Bin 1 and cumulati...

Страница 112: ...g of each season after any service work has been performed on the hydrauilc system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed routine T...

Страница 113: ...r up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue WARNING Do not work near rotating spinners Severe injury can resul...

Страница 114: ...PM is default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process completes pre...

Страница 115: ...er up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Bin Cover Control If equipped press A to open and close tarp If M...

Страница 116: ...chain set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 Set...

Страница 117: ...ut conveyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain oiler reminder Enable Reminder...

Страница 118: ...me product out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The...

Страница 119: ...Sensor Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptying first and Main Bin second Micr...

Страница 120: ...S Warning Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Power Voltage Low The high...

Страница 121: ...r hydraulic control to a field ready condition The spinners will now restart At the end of the Static Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary S...

Страница 122: ...r longer CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be commanded on Perceived s...

Страница 123: ...been initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is commanded on Position Sens...

Страница 124: ...ge Check sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control is disabled Feed Gate Po...

Страница 125: ...perature Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydraulic Filter Restriction De...

Страница 126: ...ection of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin configurations Pressure Transducer Settings Min PSI 0 Max PSI...

Страница 127: ...40 Valve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinner pulses 4 Alarms Alarm Settings Ala...

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Страница 129: ...roper spinner se ngs for op mal product spread Conduct a G4 Spread Pa ern test to check se ngs based on test results Refer to G4 Spreader Installa on Instruc ons and G4 Spread Pa ern Manual for instal...

Страница 130: ...Spinner RPM can be increased with li le worry of pulverizing the product Addi onally a large product has more mass than that of a smaller product allowing the product to carry farther resul ng in a w...

Страница 131: ...ule on solid smooth surface 2 Place New Leader crush strength tester over granule open end ush with surface Ensure marker is next to handle Figure 2 3 Figure 2 With one hand on handle press tester dow...

Страница 132: ...the SGN can be es mated Figure 4 1 Figure 4 To determine SGN place scale on at surface and open lid 2 Fill end column with selected product to ll line 3 Close lid securely Figure 5 4 Figure 5 Rotate...

Страница 133: ...all SGN of the sample Using the above crush strength example of 3 5 and average SGN size of 338 we can now use the chart to determine our maximum spread width In this case a maximum spinner speed of 6...

Страница 134: ...134 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314732 AA B NL5258G5 NL5300G5...

Страница 135: ...64 Data Sheets 100 70890 Collection Tray Brown 22 300503 Screw 6 32 x 3 8 46 87200 Divider 23 300504 Nut Lock 6 32 46 313962 Rack Tube 1 70897 Flags 5 300507 Test Tube 23 313965 Rope 120 marked 1 3005...

Страница 136: ...crease spread width but will degrade or crush material Too high of a spinner speed could result in a heavy deposit behind the truck due to break down of material This upper speed limit will be quite l...

Страница 137: ...ment Company 6 7 7 1 HECO 10 07 2016 MAP 65 6 324 320 780 12 232 3 1 2 1 2 3 25 4 BOC 432165 L4000G4 67 90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet...

Страница 138: ...3m 5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles str...

Страница 139: ...e increased by 50 RPM to increase overall swath width if desired As long as there is little to no crushed material this process can be repeated until maximum swath width is achieved Record each test t...

Страница 140: ...onveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off Center RATE...

Страница 141: ...f the pattern where the amount of material is half the average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the righ...

Страница 142: ...over the center of the trays down the AB line 5 Drive through the row of trays and switch back once again driving past the trays on the opposite side at an equal distance from the AB line as the firs...

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