MTU 20V4000C55, Руководство по эксплуатации

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Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Correct use for all products 6
1.3 Personnel and organizational requirements 7
1.4 Safety regulations for startup and operation 8
1.5 Safety precautions when working on the
engine 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
13
1.7 Standards for safety notices in the text 15
2 Transport
2.1 Transportation 16
2.2 Lifting requirements 17
2.3 Crankshaft – Transport locking device 18
3 General Information
3.1 Engine side and cylinder designations 21
3.2 Engine overview 22
3.3 Sensors and actuators – Overview 24
4 Technical Data
4.1 Product data 20V4000C55 28
4.2 Product data 20V4000C65 31
4.3 Firing order 35
4.4 Engine – Main dimensions 36
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 37
5.2 Putting the engine into operation after
scheduled out-of-service-period 38
5.3 Operational checks 39
5.4 Engine – Starting in manual mode 40
5.5 Engine – Stopping in manual mode 41
5.6 After stopping the engine – Putting the
engine out of operation 42
5.7 Plant – Cleaning 43
6 Maintenance
6.1 Maintenance task reference table [QL1] 44
7 Troubleshooting
7.1 Troubleshooting 46
7.2 Engine governor ECU9 – Fault messages 49
8 Task Description
8.1 Engine 78
8.1.1 Engine – Barring manually 78
8.1.2 Engine – Cranking on starting system 81
8.1.3 Engine – Test run 83
8.2 Cylinder Liner 84
8.2.1 Cylinder liner – Endoscopic examination 84
8.2.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 86
8.3 Crankcase Breather 88
8.3.1 Oil mist fine separator – Replacement 88
8.4 Auxiliary PTO 90
8.4.1 Auxiliary PTO – Replacement 90
8.5 Belt Drive 92
8.5.1 Drive belt – Condition check 92
8.6 Valve Drive 93
8.6.1 Valve gear – Lubrication 93
8.6.2 Valve protrusion – Measurement 94
8.6.3 Valve clearance – Check and adjustment 96
8.6.4 Cylinder head cover – Removal and
installation 99
8.7 Injector 101
8.7.1 Injector – Replacement 101
8.7.2 Injector – Removal and installation 102
8.8 Fuel System 107
8.8.1 Fuel system – Venting 107
8.9 Fuel Filter 108
8.9.1 Fuel filter – Replacement 108
8.9.2 Additional fuel filter – Replacement 109
8.10 Charge-Air Cooling 110
8.10.1 Charge-air cooler – Leak check 110
8.11 Exhaust Gas Recirculation 111
8.11.1 Emission label – Check 111
8.11.2 Exhaust flaps – Overview 112
8.11.3 Exhaust flaps – Checking coupling rod
clearance and function 113
8.11.4 Exhaust flaps – Coupling rod replacement 115
8.12 Starting Equipment 118
8.12.1 Starter – Condition check 118
8.13 Lube Oil System, Lube Oil Circuit 119
8.13.1 Engine oil level – Check at sight glass 119
8.13.2 Engine oil – Level check with oil dipstick 120
8.13.3 Engine oil – Change 121
8.13.4 Engine oil – Sampling and analysis 123
MS15043/00E 2016-04 | Table of Contents | 3
DCL-ID: 0000038259 - 001