MTS Sensors Level Plus SoCLEAN Скачать руководство пользователя страница 16

16

Level Plus

®

 SoClean

®

Operation Manual

8. Commissioning

8.1 Training

Commissioning should only be conducted by qualified service personnel 
according to IEC 60079-14 and MTS trained service technicians and local 
regulations.  MTS offers web based and in person training for installation, 
commissioning, maintenance, and repair.  MTS also offers factory direct 
services for these same functions.  Contact MTS to discuss training or 
factory direct services before starting.

8.2 Tools

 

»

Channel Lock pliers

 

»

RS485 to USB Converter (MTS Part # 380114)[Modbus and DDA]

 

»

PC

 

»

Linear Regulated Power Supply

 

»

MTS Setup Software

 

»

HART

®

 to USB Converter (MTS Part # 380068)[HART

®

]

8.3 Setup software

MTS offers Setup Software that is shipped with the level transmitter and 
is also available for download from www.mtssensors.com.  The Setup 
Software is to be used for installation, commissioning, and troubleshoo-
ting.  For further details on how to use the setup software consult the 
Modbus Interface Manual (MTS Part# 551700), the DDA Interface Manual 
(MTS Part# 551701), and HART

®

 Interface Manual MTS Part# 551702).

8.4 Commissioning steps

8.4.1 Modbus or DDA

1.  Consult Section 4.3 before starting
2.  Remove level transmitter from shipping container.
3.  Insert pipe into float(s) making sure float(s) are in the active   
      range.  Install product float first.
4.  Connect power, RS485 to USB converter, and PC.
5.  Open MTS Setup Software.
6.  Establish Communication.
7.  For DDA Interface – Set Address. 
8.  For Modbus Interface – Set Address, Enter Strap Table, Setup Volume  
      Correction Method.  
9.  Disconnect Power and Communication.  Remove floats.  Prepare 
      level transmitter for transport to the top of the tank.
10. Complete Installation in Section 6.4.
11. Have qualified technician perform hand measurement.  Enter hand  
      measurement into MTS Setup Software and calibrate.
12. Store all settings as backup file according to site name and tank  
      number.

Note:

For Additional details consult the protocol specific Modbus Interface 
Manual (MTS Part #551700), DDA Interface Manual (MTS Part 
#551701), and HART

®

 Interface Manual (MTS Part #551702).

9.3 Inspection

Below are some standard items that should be inspected on a regular 
basis to make sure that the level transmitter and surrounding environ-
ment are in operating condition.

 

»

Hazardous Area Label is present and legible

 

»

Hazardous Area approval is correct for installation

 

»

There are no visible unauthorized modifications

 

»

Electrical connections are tight

 

»

Condition of enclosure gasket is satisfactory

 

»

No water ingress (white powder)

 

»

No obvious damage to cable

 

»

Sealing of conduit or cable gland is satisfactory

 

»

Earth ground is satisfactory

 

»

Single or Dual Cavity Enclosure threads are not damaged

 

»

Housing o-ring is not damaged or cracked

 

»

No corrosion on visible parts

 

»

Printed circuit boards are clean and undamaged 

9.4 Preventative maintenance

Level Plus

®

 level transmitters do not typically require preventative 

maintenance but may require preventative maintenance dependent 
on the application.  For general purpose applications where there is 
no potential for buildup on the pipe and/or float there is no need for 
preventative maintenance but routine inspection is still suggested.  
For severe service applications where there is potential for buildup on 
the pipe and/or float then preventative maintenance is required.

9. Maintenance

9.1 Training

Maintenance should only be conducted by qualified service personnel 
according to IEC 60079-14 and MTS trained service technicians and 
local regulations.  MTS offers web based and in person training for 
installation, commissioning, maintenance, and repair.  MTS also offers 
factory direct services for these same functions.  Contact MTS to discuss 
training or factory direct services before starting.

9.2 Tools

 

»

Channel Lock pliers

 

»

RS485 to USB Converter (MTS Part # 380114)

 

»

PC

 

»

Linear Regulated Power Supply

 

»

MTS Setup Software

8.4.2 HART

®

1.  Consult Section 4.3 before starting
2.  Remove level transmitter from shipping container.
3.  Remove bottom fixing nut, washer, spacer, and stop collar.
4.  Insert flexible hose into float(s) making sure float(s) are in the active   
      range.
5.  Connect power, HART

®

 to USB converter, and PC

6.  Open MTS Setup Software.
7.  Establish Communication.
8.  Set/Update 4 and 20 mA setpoints
9.  Disconnect Power and Communication.  Remove floats.  Prepare 
      flexible level transmitter for transport to the top of the tank.
10. Complete Installation in Section 6.4.
11. Have qualified technician perform hand measurement.  Enter hand  
      measurement into MTS Setup Software and calibrate.

Содержание Level Plus SoCLEAN

Страница 1: ...SoCLEAN Level Plus Operation Manual Magnetostrictive Liquid Level Transmitters with Temposonics Technology...

Страница 2: ...6 1 Safety grounding 14 7 6 2 Shield grounding 14 7 7 Safety barriers 15 8 Commissioning 16 8 1 Training 16 8 2 Tools 16 8 3 Setup software 16 8 4 Commissioning steps 16 8 4 1 Modbus or DDA 16 8 4 2 H...

Страница 3: ...800 633 7609 e mail levelplus mts com Germany General Tel 49 2351 9587 0 Fax 49 2351 56491 e mail info de mtssensors com http www mtssensors com Mailing and shipping address MTS Sensor Technologie Gm...

Страница 4: ...al two way communications system that serves as the base level network in a plant or factory automation environment Developed and administered by the fieldbus FOUNDATION G GOVI Gross Observed Volume o...

Страница 5: ...density measurement is given the allow able values are 32 F to 150 F S Specific Gravity The density ratio of a liquid to the density of water at the same condi tions Sphere Radius The internal radius...

Страница 6: ...sioning and repair of the level transmitter 4 Ensure the equipment used in a hazardous environment is selected and installed in compliance with regulations governing the geogra phical installation and...

Страница 7: ...THE RECIPIENT m MTS SYSTEMS CORPORATION SENSORS DIVISION 3001 SHELDON DRIVE CARY NC 27513 METRIC FIRST ANGLE C LL drawing 1 1 DRAWN BY 114 mm 4 5 in 127 mm 5 in 124 mm 4 9 in 132 mm 5 2 in 87 mm 3 4 i...

Страница 8: ...el 3 A sanitary hastelloy Teflon and Nitrophyl for both product level and interface level To be able to accurately detect the interface level there needs to be a difference of at least 0 05 in specifi...

Страница 9: ...w terminal C NEMA housing w connector D Single cavity with display E Dual cavity with display L SS single cavity w display g Process connection type 1 NPT adjustable 2 BSPP adjustable 4 Sanitary Tri C...

Страница 10: ...accessories are shown in the Accessories Catalog 551103 L P S a b c d e f g h i Gas group A Group A B Group B C Group C D Group D 1 IIA 2 IIB 3 IIC X None p Special S Standard Product m o Length no d...

Страница 11: ...MA Type 4X IP65 Humidity 0 to 100 relative humidity non condensing Operating temperatures Electronics 40 C 40 F to 71 C 160 F Sensing element 40 C 40 F to 125 C 257 F Temperature element 40 C 40 F to...

Страница 12: ...rs factory direct services for these same functions Contact MTS to discuss training or factory direct services before starting 6 2 Stilling wells and guide poles Level Plus transmitters can be mounted...

Страница 13: ...consists of having only one device on the loop as shown in Figure 8 This topology is not usually used with a bus network since it does not take advantage of placing multiple devices on a loop PLC Lev...

Страница 14: ...rectly to the earth ground lug inside the housing Run an earth ground directly to the ground lug on the outside of the housing 7 6 2 Shield grounding Warning The shield ground does not meet the requir...

Страница 15: ...0 0 F Li 0 0 mH Pi 21 5 mW Analog 1 per Loop Ui 28 Vdc Ii 120 mA Ci 0 F Li 5 H Pi 840 mW Table 3 Safety barrier entity parameter references Table 4 Safety barrier entity parameter references Supplier...

Страница 16: ...to make sure that the level transmitter and surrounding environ ment are in operating condition Hazardous Area Label is present and legible Hazardous Area approval is correct for installation There a...

Страница 17: ...correctly Technical support can assist you with troubleshooting part replacement and Returned Material Authorization RMA information if required 9 4 2 Severe Service Applications 9 4 2 1 Perform Inspe...

Страница 18: ...ce Manual MTS Part 551702 12 Agency information 12 1 Approvals overview The Notified Body is designated in the 13th digit of the model number and the Protection Method is designated in the 14th digit...

Страница 19: ...OMPONENTS MAY IMPAIR INTRINSIC SAFETY REFER TO INSTALLATION DRAWING FOR CAUTION WARNINGS INSTALL PER DRAWING 651543 1 SUPPLY VOLTAGE 28 VDC Level Plus Transmitter 3 L1 L2 17 53 69 7 5 POINT SIZE MTS T...

Страница 20: ...CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC 6 ASSOCIATED APPARATUS MANUFACTURER S INSTALLATION DRAWING MUST BE FOLLOWED WHEN INSTALLING THIS...

Страница 21: ...ITIMATELY IN THE PRIOR POSSESSION OF THE RECIPIENT m MTS SYSTEMS CORPORATION SENSORS DIVISION 3001 SHELDON DRIVE CARY NC 27513 METRIC FIRST ANGLE D 651543 1 2 2 DRAWN BY MS NO REVISIONS SHALL BE MADE...

Страница 22: ...APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC 6 ASSOCIATED APPARATUS MANUFACTURER S INSTALLATION DRAWING MUST BE FOLLOWED WHEN INSTALLING THIS EQUIPMENT 7 ONLY USE NEC e g FM APPROVED...

Страница 23: ...ESSION OF THE RECIPIENT m MTS SYSTEMS CORPORATION SENSORS DIVISION 3001 SHELDON DRIVE CARY NC 27513 METRIC FIRST ANGLE D 651544 1 LEVEL 2 2 DRAWN BY MS 1 1 NO REVISIONS SHALL BE MADE WITHOUT NOTIFICAT...

Страница 24: ...sion 3001 Sheldon Drive Cary N C 27513 INTRINSICALLY SAFE CL I Div 1 GR ABCD Ex ia IIC T4 Ga Gb Ta 50 C TO 71 C IP65 REFER TO INSTALLATION DWG 651543 2 FOR CAUTION WARNINGS WARNING SUBSTITUTION OF COM...

Страница 25: ...H GROUND DIRECTLY OR THROUGH THE EQUIPMENT ON WHICH IT IS MOUNTED 5 CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC 6 ASSOCIATED APPARATUS MANUFA...

Страница 26: ...L BE MADE WITHOUT THE NOTIFICATION TO APPROVAL AGENCY S B 7847 UPDATED IP RATING FOR HOUSING TYPES MS 12 2 14 E C 7898 UPDATED TEMPERATURE ON NOTE 12 TO 71 C MS 2 23 15 D 8037 ADDED FRENCH TRANSLATION...

Страница 27: ...NNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC 6 ASSOCIATED APPARATUS MANUFACTURER S INSTALLATION DRAWING MUST BE FOLLOWED WHEN INSTALLING THIS EQUIPMENT 7 ONLY USE...

Страница 28: ...IVISION 3001 SHELDON DRIVE CARY NC 27513 METRIC FIRST ANGLE D 651544 2 LEVEL 2 3 DRAWN BY MS 1 1 NO REVISIONS SHALL BE MADE WITHOUT NOTIFICATION TO APPROVAL AGENCY S B 7847 UPDATED IP RATING FOR HOUSI...

Страница 29: ...IAL NO DATE CODE ENTITY PARAMETERS SEE PRINT REFERENCE CHART 7570 RELEASE TO PRODUCTION 1725 Level Plus Transmitter P N 551629 3 Rev B R3 30 1 78 07 1 78 07 28 7 15 34 6 69 85 2 75 IP RATING WAS 66 78...

Страница 30: ...CTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC 6 ASSOCIATED APPARATUS MANUFACTURER S INSTALLATION DRAWING MUST BE FOLLOWED WHEN INSTALLING THIS EQUIPMENT 7 ONLY USE AT...

Страница 31: ...EGITIMATELY IN THE PRIOR POSSESSION OF THE RECIPIENT m MTS SYSTEMS CORPORATION SENSORS DIVISION 3001 SHELDON DRIVE CARY NC 27513 METRIC FIRST ANGLE D 651543 3 2 2 DRAWN BY MS NO REVISIONS SHALL BE MAD...

Страница 32: ...HICH IT IS MOUNTED 5 CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC 6 ASSOCIATED APPARATUS MANUFACTURER S INSTALLATION DRAWING MUST BE FOLLOWED...

Страница 33: ...SSESSION OF THE RECIPIENT m MTS SYSTEMS CORPORATION SENSORS DIVISION 3001 SHELDON DRIVE CARY NC 27513 METRIC FIRST ANGLE D 651544 3 LEVEL 2 2 DRAWN BY MS 1 1 NO REVISIONS SHALL BE MADE WITHOUT NOTIFIC...

Страница 34: ...atmospheres Ger te und Schutzsysteme zur Verwendung in explosionsgef hrdeten Bereichen Appareils et syst mes de protection tre utilis s en atmosph res explosibles 2004 108 EC Electromagnetic Compatibi...

Страница 35: ...8 North Qinzhou Road 200233 Shanghai China Tel 86 21 6485 5800 Fax 86 21 6495 6329 info cn mtssensors com www mtssensors com ITALY MTS Systems Srl Sensor Division Via Camillo Golgi 5 7 25064 Gussago B...

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